Selma Precision Technologies, NC 27576, LLC 1
Agenda Introduction & Vision Technical Capabilities of Net Formed Gears at SPT Plan for Revival of SPT, NC, Selma Plant Investment Plan Staffing Plan & ISO Certification Capacity Enhancement Plan : 2017, 2018 & 2019. Warm Forging Capabilities (India) 2
Warm Group & SPT: Company Information Vision : Evolve Globally As The Most Preferred Supplier of Forged Precision Components for All Customers. Over 20 years experience in forging & precision machining technologies for critical components. North America Market foot-print established in 2017 vide acquired facility of high precision net shaped bevel gears in Selma, North Carolina ( erstwhile Thyssen Krupp & SONA BLW) Leveraging Technical capabilities of USA & INDIA to deliver QCD :(Quality, Cost & Delivery) to CUSTOMERS. 3
Strategic Win-Win Options : FOR ALL CUSTOMERS! 1. SPT is willing to allocate 100% of Selma U.S. plant capacity as a long term vendor partner. 2. SPT is willing to supply fully / semi-finished machined components with competitive QCD options. 3. SPT is willing to look at contract manufacturing options as tier-2 / tier-3 supplier i.e. just for Forgings, Heat- Treatment, CNC machining, Broaching, etc. 4. All options that suit Customers Long Term & Current requirements. 4
Gear Tooth Flank Design Tooth Flank Design Gear Design Program Master Gears Inspection Jig Master Gear & Pinion Tooth Flank Design Zenotech Presentation Inspection Jigs 5
Current Developments Selma Plant India India & Turkey Current Stage: Die Manufacturing Sample Submission: May.17 Current Stage: Tooth Flank Design Sample Submission: June.17 We invite all CUSTOMERS to visit our facility in May 6
Bevel Gear Tooth Flank Design 7
Bevel Gear Dies & Machining Fixture Design Gear Design from Flank Data Electrode Design Pre-form and Finish Tooth Die Design Coining Die Design Machining Nest Design Inspection Negative Design Software Auto CAD Solid Edge NX Simulation DeForm Stan Perritte Eric Siegert 8
Tooling Manufacturing Electrode Manufacturing Preform and Finish Tooth Die Coining Die Machining Nest Inspection Negative Thomas Minaty HyperMILL HSC CAM Mikron Model CNC for Graphite electrode Die Sinker EDM M/Cs 9
Inspection using CMM Electrode Preform and Finish Tooth Die Coining Die Machining Nest Inspection Negative Eric Siegert Zeiss CMM GearPro Calypso 10
Production Capability - Manpower Billet Cutting to Coining: Thomas Machining: Hogan Heat Treatment: Dinesh Sharma Logistic and Sales Contact: Gerhard Quality Inspection: Eric Siegert Project Manager: Amit Mehta (w.e.f June 2017) 11
Production Capability - Equipment Hot / Warm Forging Machining Heat Treatment Forging Press Lines 1. 1,300 Ton Press 2. 2,500 Ton Press 3. 2,500 Ton Press 4. 2,000 Ton Automated 5. 1,200 Ton Press 6. 1,000 Ton Automated Blasting and Coining Press Roesler, Hunziker, Tunnel 300 Ton Automated Press 400 Ton Press 400 Ton Press 630 Ton Press Soft & Hard Machining Mazak Mori Seiki Weisser Kitako Broaching 3 Station internal 2 Station internal 2 Station internal Heat Treatment SQF 4 Furnace Tempering 6 Furnaces Washing 2 Machines Endo-generator 2 Nos N 2 Generator 1 No Metallurgical Lab Microscope Micro-hardness Tester Surface Hardness Tester Specimen preparation 12
Warm Group (India) 13
Warm Forging (India) Profile Business Profile Precision Hot Forged, Cold Forged & Machined Automotive Parts Company Name Warm Forgings Pvt. Ltd. Customers All Major OEMs/Tier 1 in India Quality Certification TS 16949 Certified Annual Sales Approx. $30 Million Volumes 1.25 Million parts per month Manufacturing Locations Two Bhiwadi, Rajasthan (North India) Bangalore, Karnataka (South India) Number of Employees 1100 14
India Locations Bhiwadi (Rajasthan) Forging & Machining 100,000 Sq. Meter Indore proposed Bengaluru Forging & Machining 8,000 Sq. Feet 15
Design & Development Capabilities Design Software: 1. Solid Edge 2. NX, Unigraphics 3. Delcam, Tool Room Machines: 1. High Speed Machining Centre 3Axis (Korean) 2. CNC Turning Centre 3. Precision Turning Lathes 4. M1TR 5. EDM ZNC (Taiwan) 6. Milling Machines 100% In house Manufacturing Facilities of Forging Dies and Tooling 16
Inspection & Testing Facilities Portable Spectrometer Raw Material Verification Metallurgical Lab 17
Inspection & Testing Facilities Contour Tracer Contour Tracer CMM - Mitutoyo 18
Bevel Gear Testing Angular Gear Roll Tester Gleason-6A 19
Forging Capabilities Forging Capacity: 2000 Ton/Month (about 1.25 million 20
Machining Capabilities 21
Heat Treatment Capabilities Equipment Type Process Capacity Qty. Pit Type Furnace Through Hardening, Normalizing 600 Kgs 2 Continuous Furnace Continuous Furnace Normalizing 9 Ton 1 Hardening, Tempering, Isothermal Annealing 18 Ton 1 Pit Type Furnace Spheroids Annealing 2 Ton 1 Hardening Tempering Normalising Iso Thermal Annealing Spheroids Annealing Through Hardening 22
Customers 23
Share of Business Revenue in USD (Millions) 0.6, 7% 0.3, 3% 1.9, 21% 3.2, 36% Mitsuba Volvo Commercial Musashi India Yamaha 2.9, 33% India Nippon 24
220.0 MM Product Range (Precision Forged & Machined) 25
Product Range (Precision Forged & Machined) 26
Product Range (Precision Forged & Machined) 27
Product Range (Rotavators) Diameter: Up to 250 mm Module: Up to 6 28
Product Range (Flanges) 29
Product Range (Linamar Italy) Diameter: Up to 250 mm Weight: Up to 8.0 Kg 30
THANK YOU! Thank You for Your time and Patience! We will highly appreciate an appointment to meet and explain our plans for a WIN-WIN Business Relationship with ALL OUR VALUABLE CUSTOMERS. 31
Contact Details Name Email ID Phone Number Amit Rajput Vinay Upadhyay arajput@sptechnc.com md@warmforging.com vupadhyay@sptechnc.co m vinay301059@gmail.com (919)758-3686 (919)325-6604 Thomas Minaty tminaty@sptechnc.com (919)795-7665 Amit Mehta amehta@sptechnc.com (919)348-8448 Dinesh Sharma dsharma@sptechnc.com (919)455-3653 Stan Perritte sperritte@sptechnc.com (919)208-8307 Eric Siegert Gerhard Schicktanz esiegert69@sptechnc.co m gschicktanz@sptechnc.c om (919)351-4144 (919)412-2200 32