Index. Inroducion. Applicaion 3 3. Addiional feaures 3 4. Funcionaliy descripion 5 5. Measuremen descripion 9 6. Technical daa 4 7. CAN-Proocol 9 8. Sarup 39 9. Qualificaion 39. Inroducion The IVT-MOD is a high precision curren and volage measuremen sysem, designed for DC applicaions. The produc is based on a modular design and provides flexibiliy for fas adapaions o mee cusomer requiremens in he auomoive and he indusrial area. The coninuous curren measuremen has a range up o ±000 A and he volage channels include a range of ±600 V, and i is approved for coninuous operaion. A higher currens (i. e. peaks) he measuremen range will exend auomaically. The shun-based measuremen mehod uses a 6-bi analog-digial converer o ransform he volage drop ino a digial signal. The communicaion is based on a CAN bus inerface. A CAN descripion file (CAN-dbc) is available and suppors fas sysem inegraion. The modulariy includes he following funcionaliies Isolaion agains high volage poenial Overcurren deecion Hardware rigger (for sar of measuremen) Four ranges of curren measuremen (according o shun value) p o hree volage measuremen channels Digial communicaion (CAN wih and wihou erminaion) Three ranges of power supply See he descripion of he modulariy in chaper 4. / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Due o he large number of modular combinaions hree basic modules were defined o cover mos applicaions. Every basic sensor can be adaped o cusomer specific requiremens. Modulariy Power supply Inerface Isolaion Applicaion Curren measuremen range Volage measuremen range I/O Connecor V 4 V CANbus (wih and wihou inernal bus erminaion) auomoive / Indusrial ±00 A; ±300 A; ±500 A, ± ka ±600 V (0-3 channels) Hardware Trigger (inpu) Hardware OCS (oupu), Overcurren signal JST (JWPF) The IVT is more han curren and volage sensing The IVT-MOD has a oal number of eigh measuremen signals. The signals are individually configurable. Table : Lis of oupu signals Channel ni Curren A Volage V Volage V Volage 3 V Temperaure C Power W Curren couner As Energy couner Wh NOTE: Power measuremen is always based on Volage. / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
. Applicaion The IVT-MOD is designed for a wide range of DC applicaions. For example: Hybrid and full elecric drives PS sysems Saionary energy sorage sysems Fuel cells Baery and sorage based applicaions 3. Addiional feaures The IVT-MOD has a high number of feaures. The following feaures are available for all modular combinaions. 3. Measuremen modes Disable Trigger Cycle running I is possible o configure each channel individually. Disable mode The measuremen channel is disabled. The channel does no reac o a sofware command or hardware rigger. 3. Inernal safey The sensor saus is inernally moniored by he microconroller. In case of a sensor failure a saus bi is se and he overcurren signal (OCS) is generaed (low-acive signal oupu). (See OCS chaper 4). During he sar-up phase he OCS is also acive. To verify he curren measuremen of he firs channel, a second virually independen ADC channel is used. The sysem compares he signal of boh channels o deerminae malfuncions in he ADC. Furhermore he ADC s reference volage is moniored. Therefore he IVT-MOD can deec a non-valid measuremen condiion on he curren channel (chaper 5.). Trigger mode The module sends a measuremen resul message in response o a received rigger command. This command can be eiher a sofware message or a hardware rigger line signal. In case of a deeced hardware rigger signal, he module sars one single measuremen cycle. The hardware rigger inpu is buil as a high-acive inpu (rising edge). For more informaion see chaper 4. Cycle running mode The module sends a measuremen resul message afer a configured cycle ime. Example: curren channel cycle ime: 0 ms. Every 0 ms a measuremen resul message for he curren channel is generaed and ransmied over CAN. 3 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
3.3 Log daa The log daa are coninually sored, wih an inerval of 5 minues. In case of a sensor rese, he las sored logdaa will be recovered. I is possible o rese all logdaa, as well as individual logdaa. The following Logdaa are available as 6-Bye values: No. Iem ni Min Max Ampere hour couner overall (only if couner is acivaed) As -7,000,000,000,000 +7,000,000,000,000 Ampere hour couner charging (only if couner is acivaed) As 0 +44,000,000,000,000 3 Ampere hour couner discharging (only if couner is acivaed) As 0 +44,000,000,000,000 4 Energy couner overall (only if couner is acivaed) Wh -7,000,000,000,000 +7,000,000,000,000 5 Energy couner charging (only if couner is acivaed) Wh 0 +44,000,000,000,000 6 Energy couner discharging (only if couner is acivaed) Wh 0 + 44,000,000,000,000 7 Runime overall s 0 +3,000,000,000 8 Runime curren measuremen wihin specified limis s 0 +3,000,000,000 9 Runime curren measuremen ouside specified limis s 0 +3,000,000,000 0 Runime volage measuremen wihin specified limis s 0 +3,000,000,000 Runime volage measuremen ouside specified limis s 0 +3,000,000,000 Runime volage measuremen wihin specified limis s 0 +3,000,000,000 3 Runime volage measuremen ouside specified limis s 0 +3,000,000,000 4 Runime volage 3 measuremen wihin specified limis s 0 +3,000,000,000 5 Runime volage 3 measuremen ouside specified limis s 0 +3,000,000,000 6 Runime emperaure measuremen wihin specified limis s 0 +3,000,000,000 7 Runime emperaure measuremen ouside specified limis s 0 +3,000,000,000 8 Runime oc posiive acivaed s 0 +3,000,000,000 9 Runime oc negaive acivaed s 0 +3,000,000,000 0 Curren measuremen maximum A -3,000 +3,000 Curren measuremen minimum A -3,000 +3,000 measuremen maximum V -3,000 +3,000 3 measuremen minimum V -3,000 +3,000 4 measuremen maximum V -3,000 +3,000 5 measuremen minimum V -3,000 +3,000 6 3 measuremen maximum V -3,000 +3,000 7 3 measuremen minimum V -3,000 +3,000 8 Temperaure measuremen maximum /0 C -500 +,000 9 Temperaure measuremen minimum /0 C -500 +,000 4 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
3.4 Firmware updae To updae he firmware, he IVT has an implemened booloader. Firmware updae can only be done by Isabellenhuee. 4. Funcionaliy descripion Module overview Volage 3 Volage Volage ADC Over curren deecion +Ground Shun Microconroller Hardware rigger Signal Isolaor Galvanic isolaion Power supply Isolaor CANbus.0 8 40 V yp. 4 V 5 6 V yp. V Connecor Modulariy Minimum configuraion 4. Galvanic isolaion This funcionaliy is designed for high volage applicaions. Table : Isolaion volage for DIN EN 60664-:008-0 Declaraions are valid a he following condiion: Sea level under,000 m Maximum working isolaion volage Basis isolaion DC volage Reinforced isolaion DC volage 400 V RMS CATI-II 300 V RMS CATI-III 50 V RMS CATI-IV 560 V peak 350 V peak Highes allowed ransien overvolage 4,000 V (for 0s) Minimum Exernal Clearance disance Minimum Exernal Creepage disance Minimum Inernal Clearance Maerial Group housing Maerial Group poing Maerial Group connecors > 40 mm > 50 mm 5.5 mm IIIa II II 5 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
4. Overcurren signal (OCS) This funcionaliy implemens an overcurren deecion for posiive and negaive curren direcions. As soon as he overcurren is deeced he alarm line OCS is acivaed, which indicaes an overcurren condiion o he exernal circui. The OCS is a sofware feaure, so i is possible o se he overcurren hreshold for se OCS and rese OCS, separaely for posiive and negaive curren direcions. Therefore he hyseresis can be easily defined by he se and rese hreshold (see figure 3). The configured hreshold value is compared wih he measuremen value. Afer exceeding he hreshold he open-collecor oupu is acive-low (figure ). The OCS-Pin is designed for a maximum curren of 5 ma wih a min. pull-up resisor of 4 KOhm. The maximal inpu volage depends on emperaure and curren (see figure 4). The OCS is deacivaed when he measured value is below he rese hreshold value (figure 3). Figure : open-collecor oupu for overcurren signal Open-Collecor I [A] Over Curren reshold max. 5 ma I [A] Over Curren signal I is possible o se a volage o he OCS-PIN (figure ), differen from he supply volage. acive inacive Figure : 5 V applicaion Figure 4: char for he pull-up resisor 5 V Maximum Inpu Volage OCS 45 Open-Collecor 40 35 30 volage OCS [V] 5 0 05 C 85 C 70 C 5 max. 5 ma 0 5 4 5 6 7 8 9 0 3 4 5 curren [ma] Figure 3: se hreshold and rese hreshold Posiive direcion Negaive direcion I [A] Rese hreshold Se hreshold Rese hreshold hyseresis Se hreshold hyseresis I [A] 6 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
4.3 Hardware rigger The IVT-MOD opionally provides a hardware rigger inpu. The rigger signal could be used o synchronise he measuremen beween he IVT-MOD and exernal sysems. Every channel ha is configured o rigger mode or cyclic mode reacs o a rising edge on PIN 3.b and PIN3.d. The channels will rese o heir iniial condiion and sar measuring by using he configured inerval. Figure 5 shows a channel ha reacs o a rigger signal. Afer deecing rigger signal he measuremen sars wihin 0 50 µs. As he minimum rigger inerval a ime of ms + configured rigger inerval is required before riggering he nex measuremen. A rigger inerval of less han 50% of he configured rigger inerval will cause a rerigger. A pulse widh of a leas 00 µs has o be complied (see Figure 6). Elecrical properies see chaper 6.5. Figure 5: a channel in rigger mode Figure 6: limi value of rigger pulse V High level.5 V HW rigger signal Trigger signal V V Low level V CAN messages.5 ms.5 ms min 00µs 4.4 Ranges The IVT-MOD produc family offers five differen, cusomer selecable curren measuremen ranges. The selecion of a required measuremen range deermines he shun resisance. Every shun value has unique characerisics (see echnical daa, chaper 6). One limiaion characerisic is he maximum load of he shun resisor. The limiaion is based on he inernal hermal resisance and a maximum olerable heaing of 0 Kelvin. To ensure ha he limis are no exceeded a good hea dissipaion over he bus bar and he environmenal emperaure mus be provided. Noe: To ensure ha he measuremen limis are in he specified range, care has o be aken o he hermal connecion beween shun and busbar. In case of an inadequae shun o busbar connecion he sensor can possibly overhea due o he inernal power dissipaion. 4.5 Volage measuremen For an opimized adapion o he applicaion, here is he possibiliy o order he sensor wih one, wo or hree volage channels. Each channel is individually configurable and volage levels are measured wih reference o sensor ground. In every case, he firs channel is used for he power measuremen and has highes prioriy. Channel wo and hree are configured wih a maximum oupu rae of 3 ms. Figure 7: example for volage measuremen pins inernally shored High volage connecion Volage 3 Volage Volage Load + Shun Signal Power supply Isolaion Isolaor Isolaor volage measuremen reference 7 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
4.6 Communicaion inerface The IVT-MOD uses he sandard CAN.0 proocol. I is possible o order he sensor wih CAN erminaion (figure 8) or wihou CAN erminaion (figure 9), depending on he bus opology. Examples for CAN opology Figure 8: sar opology Figure 9: bus opology 0 Ohm 0 Ohm The complee proocol descripion is lised in chaper 7. 4.7 Power supply There are hree opions o operae he IVT. Power supply applicaion V sandard V auomoive applicaion 4 V sandard 4 V auomoive applicaion 8 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
5. Measuremen descripion Depending on he seleced funcionaliy here are up o eigh measuremen oupu signals (able : lis of oupu signals). Every signal can be configured individually (oupu ransfer rae and value). Based on hese variaions a high number of applicaions are possible, i. e. a fas curren measuring as well as a complee filered measuring of all signals. Figure 0: CAN bus CAN bus CAN Message CAN Message ms ms ms CAN Message 5. Sampling raes Curren measuremen characerisics: One ADC channel is only used for he curren measuremen, wih a provided maximum oupu rae of ms. Figure : averaging over 5 ms 5 ms cyclus Based on he configured measuring inerval, he measuremen resul provides an average value of all single measuremens wihin he inerval (figure ). The use of higher sample inervals increases he accuracy of he measuremen. Sampling rae 5 ms oupu value 0 ms oupu value Figure : behaviour of ADC channel and ADC channel I I I I I I I I verifying verifying verifying verifying ADC channel I I I I 3 Afer every channel sampling, he curren channel is addiionally sampled for inernal use (verifying curren measuremen for inernal safey, see chaper 3.). Volage measuremen characerisics: The second ADC (ADC) channel is used for volage measuremen. This channel is used for differen signals, which are muliplexed. This leads o he following behaviour: 9 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Figure 3: example wih wo channel on ADC ADC channel / ms 5 ms 0 ms opimal (5 sampeld daa /) no opimal (3 () or () sampled daa) opimal ( sampeld daa /) If wo volage channels are se, i is recommended o choose an oupu rae of a facor of. As can be seen in he Figure 3, one value is deermined a an oupu rae of ms. Wih an oupu rae of 0 ms, he oupu value is averaged over 5 values. If an oupu rae is no a muliple of he seleced channels, according o ime frame 3 values () or a value () can be processed. An oupu rae under ms is no possible here. Figure 4: example wih hree channel on ADC ADC channel //3 3 ms 5 ms 3 0 ms 3 5 ms 3 3 3 opimal (5 sampled daa //3) no opimal (4 () or 3 (/3 sampeld daa) no opimal ( (/) or (3) sampeld daa) opimal ( sampled daa //3) If hree volage channels are se, i is recommended o choose an oupu rae of facor hree. As can be seen in he Figure 4 (3 ms), one value is deermined a an oupu rae of 3 ms. Wih an oupu rae of 5 ms, he oupu value is averaged over 5 values. If an oupu rae is no a muliple of he seleced channels (e.g. 0 ms), according o ime frame 4 values () or a 3 value (/3) can be processed. An oupu rae under 3 ms is no possible here. Example : Figure 5: configuraion: curren channel, 3 volage channel, 3 ms measuremen inerval 3 ms ADC channel I I 3 ms ADC channel 3 ms ADC channel 3 ms ADC channel 3 3 3 Figure 5 shows an example wih 4 signals. All signals are con-figured wih a measuremen inerval of 3 ms. The curren measuremen exends over 3 ms. The volage measuremen is muliplexed (,, 3). 0 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Example : Figure 6: configuraion: curren channel, volage channel 3 ms ADC channel I I ADC channel ADC channel 6 ms 6 ms Figure 6 shows an example wih 3 signals. The curren measuremen inerval is 3 ms. The volage measuremen inerval is 6 ms. The curren measuremen exends over 3 ms. The volage measuremen muliplexes every ms (, ). Afer 6 ms he measured value is averaged over 3 values. Afer evaluaion of he configured measuremen signals, he resul messages of every signal will be generaed and provide via CAN bus. Example 3: Figure 7: wo channels; 5 ms oupu rae Signal 5 ms CAN messages I I I u 5 ms 0 ms 5 ms Configuraion condiion (figure 7): Two channels are configured, boh wih a measuremen inerval of 5 ms. In his case he sensor sends he curren and volage resul every 5 ms. / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Figure 8: four channels; 6 ms oupu rae Signal CAN messages I 3 I 3 I 3 6 ms ms 8 ms Configuraion condiion (figure 8): Four channels are configured; all wih a measuremen inerval of 6 ms. In his case he sensor sends a curren resul every 6 ms, and he volage resul, and 3 every 6 ms, as well. Figure 9: Four channels; differen measuremen inerval Signal CAN messages I 5 ms I I 3 0 ms 5 ms 5 ms I I I 3 5 ms 0 ms 5 ms 0 ms 5 ms 30 ms Configuraion condiion (figure 9): Four channels are configured: Curren channel (5 ms inerval), Volage channel wih a measuremen inerval of 5 ms, Volage channel wih a measuremen inerval of 0 ms and Volage channel 3 wih a measuremen inerval of 5 ms. In his case he sensor sends he curren resul every 5 ms and he Volage resul every 5 ms as well, every 0 ms Volage resul and every 5 ms Volage 3 resul. / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
5. Overcurren measuremen For overcurren condiions he exended measuremen range is used. As soon as he measured value exceeds he nominal range, he sysem swiches over o he exended measuremen range. The resoluion decreases by facor 8. Swiching back from he exended measuremen range o he nominal range akes place when he lowes value in his measuremen range is lower han 5 % of he nominal range. The exended measuremen range is wider han he nominal measuremen range by facor 8. Figure 0: change measuremen range I [A] Over Curren reshold 5% Change measuremen range Nominal range Exended range Nominal range 5.3 Temperaure calibraion Each measuremen resul can be influenced by shifing emperaure. For his reason, he IVT-MOD includes an inernal emperaure compensaion o provide an opimized resul in he complee defined emperaure range. 5.4 Plausibiliy check (funcional safey) Since here are wo independen ADC channels, he measured value from he firs ADC channel is compared wih he measured value from he second ADC channel. Boh channels are also compared wih he same bandgap ( ref ). Therefore a measuremen drif beween boh channels, as well as a drif in he bandgap, can be deeced. This plausibiliy check of he ADC provides a high reliabiliy of he sysem over ime and emperaure. If here is a drif deeced, a saus bye wihin he resul message is se o he corresponding issue. 3 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
6. Technical Daa 6. Operaion condiions Parameer Min. Typ. Max. (max. raing) ni Operaing emperaure -40 +85 (+05) C Sorage emperaure -40 +5 C Supply volage 5,5 6 (+8) V 9 4 40 (+60) V Curren consumpion 0 <40 60 ma Curren consumpion 40 <60 95 ma Re-/Sarup ime 3 350 400 ms Waiing ime power on/off ms Isolaion According o chaper 4. 6. Curren measuremen Parameer ni Nominal measuremen range (depends on he shun) ± 00 ± 300 ± 500 ±,000 A Power loss <3 <9 <9 <0 W Overcurren measuremen range ± 800 ±,500 ± 6,900 ±,00 A Exended load (max. ime) 5 min ±0 ±30 ±730 ±,00 A 30 s ±00 ±430 ±860 ±,400 A 0 s ±300 ±600 ±,000 ±,000 A s ±900 ±,600 ±,700 ±5,500 A 00 ms ±,000 ±3,600 ±6,000 ±,000 A Iniial accuracy 5, 6 ±0. % rdg 4 Toal accuracy 5, 6 ±0.4 % rdg 4 Offse 8 5 75 5 ma Lineariy 6 0.0 % of range Noise 7 5 5 40 70 ma (rms) Resoluion 3 0 7 47 ma Accuracy overcurren range ± 3 %rdg 4 Offse overcurren range 60 00 540 940 ma Lineariy overcurren range 0. % of range Noise overcurren range 40 0 30 560 ma (rms) Resoluion overcurren range 4 80 6 376 ma wihou isolaion wih isolaion 3 depends on he modulariy 4 failure of reading 5 wih emperaure calibraion 6 in nominal measuremen range 7 wihou averaging 4 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
6.3 HV volage measuremen Parameer Min. Typ. Max. ni Nominal measuremen range ±600 V Exended range (non linear) ±800 V Iniial accuracy 6, 9 0. % rdg 5 Toal accuracy 6, 9 0.6 % rdg 5 Offse 9 00 mv Lineariy 9 0.0 % of range Noise 7 60 mv (rms) Resoluion 30 mv 5 failure of reading, 6 wih emperaure calibraion, 7 wihou averaging, 9 in nominal measuremen range 6.4 Communicaion Inerface Specificaion Speed Terminaion Max. number of ni CAN.0 a 50kbi/s; 500kbis/s; Mbi/s 0R 6 Direcion Min. Max. ni V CC Supply volage for CAN 4.75 5.5 V V I or V IC Volage a any bus erminal (separaely or common mode) - V V max Volage a any bus erminal (max. raing) -6 6 V V IH High-level inpu volage TXD,S 5.5 V V IL Low-level inpu volage TXD,S 0 0.8 V V ID Differenial inpu volage -6 6 V I OH I OL High-level oupu curren Driver -70 ma Receiver ma Low-level oupu curren Driver +70 ma Receiver ma 6.5. OCS and Trigger level Type Direcion Signal Low level High level Max. oupu curren OCS oupu low acive < V >.5 V 5 ma (max. 4 kohm; VCC) Trigger inpu rising edge < V >.5 V Descripion Min. Max. ni Trigger raings Inpu volage 0 8 V Trigger pulse widh 00 µs Regular rigger The minimum ime beween wo rigger signals o reliably deec a rigger. Depending on configured rigger inerval Ti+ ms Ti [ms] Re-rigger The maximum ime wihin an acive rigger inerval o reliably deec a rerigger. Depending on configured rigger inerval 0 Ti*0.5 ms Ti [ms] Overcurren- Signal Response delay on overcurren 0 3 ms Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0 5 / 4
6.6. Connecor Manufacurer Type No. of pins Colour ISA par no. Module connecor JST JWPF red B0B-JWPF-RK-R (LF)(SN) 4 black B04B-JWPF-KK-R (LF)(SN) Wire connecor JST JWPF red 0R-JWPF-VRLE-S 4 black 04R-JWPF-VKLE-S Crimp conac JST SWPR-00T-P05 CAN erminaion connecor Isabellenhuee JWPF 4 black 4 Bundle: Vcc/ CANconnecor Isabellenhuee 4 black 409 Bundle: Vcc/ CANconnecor Isabellenhuee red 408 6.7 Mechanical dimension IVT-MOD isolaed 40,4 0 84 64 00 / 300 / 500 A 40,4 0 84 64 85,3 9,8 3,6 3 3,5 4, 4,6 85,3 35,8 8 3,6,5 4, 4 4,8 8,3 (4x) 8,3 (x) 6 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
6.8 Bus bar connecion The accuracy and repeaabiliy of curren measuremen depends from he qualiy of he connecion beween cusomer s bus bar and he shun bus bar. To ensure a good and useful connecion beween cusomer s bus bar and he shun consider he following insrucions: Mouning he IVT-MOD on a bus bar is highly recommended (insead of mouning a cable ono he shun) Screwing he IVT-MOD on a bus bar by using all mouning holes, never use less han he available hole for screwing Always use screws wih an ouer diameer of 8 mm (M8), using smaller screws (e. g. M6 or M5) is NOT recommended Never use fla washers beween he bus bar and he shun! All screws using for mouning mus be ighened wih a orque as equal as possible! The recommended orque is 5-0 Nm Shun and bus bar mus be clean and free of grease Figure : correc mouning 0 mm overlap Figure : Incorrec mouning 5 mm overlap 0 mm 5 mm Figure 3: correc mouning 0 mm overlap Figure 4: Incorrec mouning 5 mm overlap 0 mm 5 mm 7 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
6.9 Pin configuraion (full modulariy) Figure 5: Pin configuraion PIN Descripion Remark (module or basic) 9 Power IN / CAN IN Basic a b c d VCC GND CAN L CAN H 9 Power OT / CAN OT Only for non inernal CAN erminaion variaion a VCC Max. curren on Power OT < 500 ma b c d GND CAN L CAN H 3 Trigger and OCS Module a b OCS Trigger c OCS c, d only presen in case of non inernal CAN erminaion d 4 0 Trigger a, b Volage measuremen module (boh pins inernally shored) 5 0 a, b Volage measuremen module (boh pins inernally shored) 6 0 a, b Volage measuremen 3 3 module (boh pins inernally shored) 9 There is no shor-circuied proecion beween Connecor and Connecor. 0 High volage Pin (reference o module ground (see module overview chaper 4)) Noe: There is no shor circui proecion of he GND Line. In case of wrong wiring he sensor can possibly be desroyed! 8 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
6.0 Par descripion IVT 00 3 T O I CAN Produc group IVT Curren Range [A] 00 / 300 500 / 000 Volage Channel 0 / / / 3 Add. Feaure T ó Trigger O ó Overcurren deecion I ó galvanic Isolaion Communicaion CAN ó CAN-Terminaion on Board CAN ó NO CAN-Terminaion on Board Power Supply ó yp. V 4 ó yp. 4 V 7. CAN-Proocol DB0 DB DB DB3 DB4 DB5 DB6 DB7 Selecable birae,000,000 bi/s 500,000 bi/s 50,000 bi/s 9 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Defaul parameers CAN birae = 500,000 bi/s Signals Mode Time [ms] Curren Cyclic 0 Cyclic 60 Cyclic 60 3 Cyclic 60 T Disable 00 W Disable 30 As Disable 30 Wh Disable 30 Messages Overview Descripion Defaul CAN-ID Lengh DLC Remark IVT_Msg_Command 0x4 8 Funcion commands, SET and GET commands. A command-id-bye is included for idenificaion. IVT_Msg_Debug 0x50 8 Message only for inernal use IVT_Msg_Response 0x5 8 Response o SET and GET command messages. A response-id-bye is included for idenificaion. IVT_Msg_Resul_I 0x5 6 Curren IVT_Msg_Resul_ 0x5 6 Volage IVT_Msg_Resul_ 0x53 6 Volage IVT_Msg_Resul_3 0x54 6 Volage 3 IVT_Msg_Resul_T 0x55 6 Temperaure IVT_Msg_Resul_W 0x56 6 Power (referring o curren and volage ) IVT_Msg_Resul_As 0x57 6 Curren couner IVT_Msg_Resul_Wh 0x58 6 Energy couner (referring o curren and volage ) No used byes in response messages are undefined and repored as 0x00. No used / undefined byes in command messages mus be se o 0x00. Each defined command will repor is response message even if here was no change done or is currenly no allowed (e.g. se configuraion during run mode). This is done o give acknowledge o he sender. Consecuive commands mus be sen no faser han ms, or you can wai unil he relaed response is sen. Response messages mus be available on he bus (free bus) a leas +500 ms afer he relaed command, if no oherwise specified. If no oherwise menioned bye orders are Big Endian. 0 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Muliplexable messages All messages sen by he IVT will be uniquely idenifiable by he firs daabye sen as muxbye. DB0 (Muxbye) Remark 0x0n Resuls (measured or calculaed) 0xn Se CAN ID 0xn Se config resul 0x3n Se commands 0x4n Ge error/log daa 0x5n Ge CAN ID 0x6n Ge config resul 0x7n Ge commands 0x8n Response on error/log daa 0x9n Responses on CAN ID 0xAn Responses on Config Resul 0xBn Responses on Se and Ge Commands 0xCn -- 0xDn -- 0xEn -- 0xF0 ::: 0xFE -- 0xFF Response on no allowed message 7. Resul messages DB Signal Value Descripion 0 MuxID 0x00... 0x07 Muliplexer, n = channel number Low nibble IVT_MsgCoun 0x0... 0xF Cyclic couner individually for each channel bi 0: se if OCS is rue High nibble IVT_Resule_sae 0b0000... 0b bi : se if - his resul is ou of (spec-) range - his resul has reduced precision - his resul has a measuremen-error bi : se if - any resul has a measuremen-error bi 3: se if - sysem-error, sensor funcionaliy is no ensured!... 5 IVT_<Resulname> All resuls as signed long, see configuraion / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
MuxID descripion for IVT_Msg_Resul MuxID Resulname ni 0x00 IVT_Msg_Resul_I ma 0x0 IVT_Msg_Resul_ mv 0x0 IVT_Msg_Resul_ mv 0x03 IVT_Msg_Resul_3 mv 0x04 IVT_Msg_Resul_T 0. C 0x05 IVT_Msg_Resul_W W 0x06 IVT_Msg_Resul_As As 0x07 IVT_Msg_Resul_Wh Wh Examples: Defaul configured as big Endian (see Config Resul) Example for resuls: DB 0 DB DB DB 3 DB 4 DB 5 0x0 0x05 0x00 0x00 0x88 0xb8 Decode he message: Bye(s) Value Informaion DB 0 0x0 IVT_Msg_Resul_ DB High bye 0x0 sae bis = 0 DB Low bye 0x5 Message number 5 DB o DB 5 0x000088b8 35,000 mv Opionally configured as lile Endian (see Config Resul) Example for resuls: DB 0 DB DB DB 3 DB 4 DB 5 0x0 0x05 0xb8 0x88 0x00 0x00 Decode he message: Bye(s) Value Informaion DB 0 0x0 IVT_Msg_Resul_ DB High bye 0x0 sae bis = 0 DB Low bye 0x5 Message number 5 DB o DB 5 0xb8880000 35,000 mv / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
7. Se CAN ID Command Se CAN ID Indicaes which message ype is being changed: 0x0 IVT_Msg_Resul_I 0x IVT_Msg_Resul_ 0x IVT_Msg_Resul_ 0x3 IVT_Msg_Resul_3 0 0x4 IVT_Msg_Resul_T 0x5 IVT_Msg_Resul_W 0x6 IVT_Msg_Resul_As 0x7 IVT_Msg_Resul_Wh 0xD IVT_Msg_Command 0xF IVT_Msg_Response 0 0x07 High bye of desired bi CAN ID 0 0xFF Low bye of desired bi CAN ID 3 0x00 0xFF High bye of 3-bi serial number 4 0x00 0xFF Mid-high bye of 3-bi serial number 5 0x00 0xFF Mid-low bye of 3-bi serial number 6 0x00 0xFF Low bye of 3-bi serial number Configuraion only in Sop-Mode 7.3 Config resul Se config resul 0 0xn Se configuraion of measuremen. n represens he according resul (e. g. 3 = IVT_Msg_Resul_3). Trigger mode: 0x0 Disabled Low nibble 0x Triggered 0x Cyclic running Config resul flags in high bye 0bnnn Bi 4: for fuure use 0bnnn Bi 5: for fuure use High nibble 0bnnn Bi 6: endianess, 0: Big Endian (defaul), : Lile Endian 0bnnn Bi 7: sign unchanged (defaul), =sign is changed (+ <-> -) - 3 0xnnnn Oupu-cycle-ime / Measuremen-inerval / Trigger delay [ms] (+/- 0%) - 0x0000 is ignored. // Trigger delay begins a ms Configuraion only in Sop-Mode 3 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Oupu and measuremen configuraion deails: DB 0 (n) Signals Defaul MODE Defaul TIME [ms] Min TIME [ms] Descripion 0 Curren Cyclic 0 oupu-cycle-ime = Measuremen-inerval Cyclic 60 3 oupu-cycle-ime = Measuremen-inerval (depending on configuraion of... 3) Cyclic 60 3 oupu-cycle-ime = Measuremen-inerval (depending on configuraion of... 3) 3 3 Cyclic 60 3 oupu-cycle-ime = Measuremen-inerval (depending on configuraion of... 3) 4 T Disable 00 Oupu-cycle-ime, Measuremen-inerval = 00 ms 5 W Disable 30 Oupu-cycle-ime, Measuremen-inerval = 30 ms 6 As Disable 30 Oupu-cycle-ime, Measuremen-inerval = 30 ms 7 Wh Disable 30 Oupu-cycle-ime, Measuremen-inerval = 30 ms Min Time for hree configured volage resul messages The configuraion has o ensure ha he maximum oupu rae of all messages shall no exceed,000 messages per second. Oherwise he daa calculaion for As, Wh and Log daa can be influenced. 7.4 Se commands Se commands wihou resar Command Rese Error- and Logdaa 0 0x30 Rese Error- and Logdaa 0x00 0x0 0x0 0x00 0x0... 0xFF 3-6 0xnnnnnnnn Serial-number Command only in Sop-Mode Response message a leas +,00 ms afer command Rese Measuremen Error Rese Sysem Error Rese Logdaa Since Rese All Couners rese DB of corresponding Error or Logdaa value o be cleared Se commands wihou resar Command TRIGGER 0 0x3 Triggers a measuremen cycle 0xnnnn Bi field for channel o rigger, 0-unseleced -seleced 0b0000 0000 xxxx xxx IVT_Msg_Resul_I 0b0000 0000 xxxx xxx IVT_Msg_Resul_ 0b0000 0000 xxxx xxx IVT_Msg_Resul_ - 0b0000 0000 xxxx xxx IVT_Msg_Resul_3 0b0000 0000 xxx xxxx IVT_Msg_Resul_T 0b0000 0000 xxx xxxx IVT_Msg_Resul_W 0b0000 0000 xxx xxxx IVT_Msg_Resul_As 0b0000 0000 xxx xxxx IVT_Msg_Resul_Wh Command available only in Run-Mode 4 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Command sore 0 0x3 All configured iems are sored o nonvolaile memory. -Measuremen configuraions -Overcurren hresholds -Sarup Mode -Can-IDs -Baud rae The soring process is only compleed if he relaed response message is sen by module, up o +,000 ms depending on amoun of daa o sore. No furher commands are allowed if soring is in progress. Remark: The soring command is only available during Module is in sop mode Command START_OC_TEST 0 0x33 es he OC signal + 0... 65535 duraion of he OC signal in ms Command only in Sop-Mode Command SET_MODE Mode means he whole sensor (config means he resul message) 0 0x34 Se operaion mode Acual Mode (valid unil nex rese) 0x00 Sop 0x0 Run Sarup operaion mode (STORE command required before rese) 0x00 Sop 0x0 Run Code for level of access for fuure use 3+4 0x0000 ser 0xnnnn Exper (nnnn = access key) for furher use only 0xyyyy OEM cusomer (yyyy = access key) for furher use only Rerievable in STOP- and RN-mode Command SET_THRESHOLD_POS 0 0x35 Se overcurren hresholds posiive curren direcion + -3,768 +3,767 Overcurren se hreshold in A-seps 0 means off (defaul) 3+4-3,768 +3,767 Overcurren rese hreshold in A-seps 0 means off Command only in Sop-Mode 5 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Command SET_THRESHOLD_NEG 0 0x36 Se overcurren hresholds negaive curren direcion + -3,768 +3,767 3+4-3,768 +3,767 Command only in Sop-Mode Overcurren se hreshold in A-seps 0 means off (defaul) Overcurren rese hreshold in A-seps 0 means off Se commands wih resar Command RESTART_o_Birae 0 0x3A Resar o configured Birae Birae acc. o pre-scaler: 0x08 50 k 0x04 500 k (defaul) 0x0,000 k Parameers including Birae are auomaically sored before reboo. This may ake addiional ime (up o s) which mus be added o he following sarup ime. Command RESTART_o_defaul 0 0x3D Resar_o_defaul Command only in Sop-Mode Command RESTART 0 0x3F Resar Rerievable in STOP- and RN-mode 6 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
7.5 Ge error logdaa Ge measuremen errors 0 0x40 Ge measuremen errors 0x00 Ge bimask of occurred measuremen errors (specific couner!= 0) Ge specific Error Couner (Posiive edge of error sae cause up couning): 0x0 Error ADC inerrup 0x0 Error Overflow ADC channel 0x03 Error nderflow ADC channel 0x04 Error Overflow ADC channel 0x05 Error nderflow ADC channel 0x06 Error V ref 0x07 Error curren measuremen implausible I I (check in nominal range) 0x08 Error hermal EMF correcion 0x09 Error curren measuremen I open circui 0x0a Error volage measuremen open circui 0x0b Error volage measuremen open circui 0x0c Error volage measuremen 3 open circui 0x0d Error nc-h open circui 0x0e Error nc-l open circui 0x0f Error calibraion daa (offse-, gain error o high) Rerievable in STOP- and RN-mode Ge sysem errors 0 0x4 Ge sysem errors 0x00 Ge bimask of occurred measuremen errors (specific couner!= 0) Ge specific Error Couner (Posiive edge of error sae cause up couning): 0x0 Error Code CRC 0x0 Error Parameer CRC 0x03 Error CAN bus receive daa 0x04 Error CAN bus ransmi daa 0x05 Error overemp 0x06 Error underemp 0x07 Error power failure 0x08 Error sysem clock 0x09 Error sysem ini 0x0a Error configuraion 0x0b Error overcurren deecion 0x0c Error eeprom r/w 0x0d Error ADC Clock 0x0e Error Rese illegal opcode 0x0f Error Rese Wachdog 0x0 Error Rese EMC Rerievable in STOP- and RN-mode Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0 7 / 4
7.6 Ge Overall Logdaa (rese only by ISA) 0 0x4 Ge Overall Logdaa Ge deails of Logdaa: 0x0 Ampere hour couner overall (As) 0x0 Ampere hour couner charging (As) 0x03 Ampere hour couner discharging (As) 0x04 Energy couner overall (Wh) 0x05 Energy couner charging (Wh) 0x06 Energy couner discharging (Wh) 0x0 Runime overall (s) 0x Runime curren wihin specified limis (s) 0x Runime curren ouside specified limis (s) 0x3 Runime volage wihin specified limis (s) 0x4 Runime volage ouside specified limis (s) 0x5 Runime volage wihin specified limis (s) 0x6 Runime volage ouside specified limis (s) 0x7 Runime volage 3 wihin specified limis (s) 0x8 Runime volage 3 ouside specified limis (s) 0x9 Runime emperaure wihin specified limis (s) 0xA Runime emperaure ouside specified limis (s) 0xB Runime overcurren posiive acivaed (s) 0xC Runime overcurren negaive acivaed (s) 0x Curren maximum (A) 0x Curren minimum (A) 0x3 maximum (V) 0x4 minimum (V) 0x5 maximum (V) 0x6 minimum (V) 0x7 3 maximum (V) 0x8 3 minimum (V) 0x9 Temperaure maximum ( C) 0xA Temperaure minimum ( C) Rerievable in STOP- and RN-mode 8 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Ge Logdaa Since Rese (Rese by using command) 0 0x43 Ge Logdaa Since Rese Ge deails of Logdaa: 0x0 Ampere hour couner overall (As) 0x0 Ampere hour couner charging (As) 0x03 Ampere hour couner discharging (As) 0x04 Energy couner overall (Wh) 0x05 Energy couner charging (Wh) 0x06 Energy couner discharging (Wh) 0x0 Runime overall (s) 0x Runime curren wihin specified limis (s) 0x Runime curren ouside specified limis (s) 0x3 Runime volage wihin specified limis (s) 0x4 Runime volage ouside specified limis (s) 0x5 Runime volage wihin specified limis (s) 0x6 Runime volage ouside specified limis (s) 0x7 Runime volage 3 wihin specified limis (s) 0x8 Runime volage 3 ouside specified limis (s) 0x9 Runime emperaure wihin specified limis (s) 0xA Runime emperaure ouside specified limis (s) 0xB Runime overcurren posiive acivaed (s) 0xC Runime overcurren negaive acivaed (s) 0x Curren maximum (A) 0x Curren minimum (A) 0x3 maximum (V) 0x4 minimum (V) 0x5 maximum (V) 0x6 minimum (V) 0x7 3 maximum (V) 0x8 3 minimum (V) 0x9 Temperaure maximum ( C) 0xA Temperaure minimum ( C) Rerievable in STOP- and RN-mode 9 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
7.7 Ge CAN ID Indicaes which message ype is requesed 0x50 IVT_Msg_Resul_I 0x5 IVT_Msg_Resul_ 0x5 IVT_Msg_Resul_ 0x53 IVT_Msg_Resul_3 0 0x54 IVT_Msg_Resul_T 0x55 IVT_Msg_Resul_W 0x56 IVT_Msg_Resul_As 0x57 IVT_Msg_Resul_Wh 0x5D IVT_Msg_Command 0x5F IVT_Msg_Response 0 0x00 Ignored 0 0x00 Ignored 3 0x00 0xFF High bye of 3-bi serial number 4 0x00 0xFF Mid-high bye of 3-bi serial number 5 0x00 0xFF Mid-low bye of 3-bi serial number 6 0x00 0xFF Low bye of 3-bi serial number Rerievable in STOP- and RN-mode 7.8 Ge Config Resul Ge Config 0x60 Resul_I 0x6 Resul_ 0x6 Resul_ 0 0x63 Resul_3 0x64 Resul_T 0x65 Resul_W 0x66 Resul_As 0x67 Resul_Wh Rerievable in STOP- and RN-mode 7.9 Ge commands and Info s wihou corresponding se-commands DB Value Command Remark 0x73 GET_OC_TESTTIME Ge he remaining OC_TESTTIME 0x74 GET_MODE Ge he operaion mode seing 0x75 GET_THRESHOLD_POS Ge he configuraion of overcurren hresholds Pos 0 0x76 GET_THRESHOLD_ NEG Ge he configuraion of overcurren hresholds Neg 0x79 GET_DEVICE_ID Ge he device ID 0x7A GET_SW_VERSION Ge he sofware version 0x7B GET_SERIAL_NMBER Ge he serial number 0x7C GET_ARTICLE_NMBER Ge he aricle number Rerievable in STOP- and RN-mode 30 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
7.0. Responses on Error- and Logdaa 0 0x80 Response measuremen errors 0x00 Response bimask of occurred measuremen errors (specific couner!= 0) Bis 0... 7 of measuremen errors 0b0000000 Error ADC inerrup 0b0000000 Error Overflow ADC channel 0b0000000 Error nderflow ADC channel 0b0000000 Error Overflow ADC channel 0b0000000 Error nderflow ADC channel 0b0000000 Error V ref 0b0000000 Error curren measuremen implausible I I 0b0000000 Error hermal EMF correcion Bis 0... 7 of measuremen errors 0b0000000 Error curren measuremen I open circui 0b0000000 Error volage measuremen open circui 3 0b0000000 Error volage measuremen open circui 0b0000000 Error volage measuremen 3 open circui 0b0000000 Error nc-h open circui 0b0000000 Error nc-l open circui 0b0000000 Error calibraion daa (offse-, gain error o high) Rerievable in STOP- and RN-mode, depends on ge command DB 0 0x80 Response measuremen errors Specific Error Couner 0x0 Error ADC inerrup 0x0 Error Overflow ADC channel 0x03 Error nderflow ADC channel 0x04 Error Overflow ADC channel 0x05 Error nderflow ADC channel 0x06 Error V ref 0x07 Error curren measuremen implausible I I 0x08 Error hermal EMF correcion 0x09 Error curren measuremen I open circui 0x0a Error volage measuremen open circui 0x0b Error volage measuremen open circui 0x0c Error volage measuremen 3 open circui 0x0d Error nc-h open circui 0x0e Error nc-l open circui 0x0f Error calibraion daa (offse-, gain error o high) 0xnn Number of occurred errors (max. 56) Rerievable in STOP- and RN-mode, depends on ge command DB 3 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Response on sysem errors 0 0x8 Response sysem errors 0x00 Response bimask of occurred measuremen errors (specific couner!= 0) Bis 0... 7 of measuremen errors 0b0000000 Error Code CRC 0b0000000 Error Parameer CRC 0b0000000 Error CAN bus receive Daa 0b0000000 Error CAN bus ransmi Daa 0b0000000 Error overemp 0b0000000 Error underemp 0b0000000 Error power failure 0b0000000 Error sysem clock Bis 0... 7 of measuremen errors 0b0000000 Error sysem ini 0b0000000 Error configuraion 0b0000000 Error overcurren deecion 3 0b0000000 Error eeprom r/w 0b0000000 Error ADC Clock 0b0000000 Error Rese illegal opcode 0b0000000 Error Rese Wachdog 0b0000000 Error Rese EMC Rerievable in STOP- and RN-mode, depends on ge command DB 0 0x8 Response sysem errors Specific Error Couner 0x0 Error Code CRC 0x0 Error Parameer CRC 0x03 Error CAN bus receive Daa 0x04 Error CAN bus ransmi Daa 0x05 Error overemp 0x06 Error underemp 0x07 Error power failure 0x08 Error sysem clock 0x09 Error sysem ini 0x0a Error configuraion 0x0b Error overcurren deecion 0x0c Error eeprom r/w 0x0d Error ADC Clock 0x0e Error Rese illegal opcode 0x0f Error Rese Wachdog 0x0 Error Rese EMC 0xnn Number of occurred errors (max. 56) Rerievable in STOP- and RN-mode, depends on ge command DB 3 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Response on Overall Logdaa 0 0x8 Response on Overall Logdaa Deails of Logdaa: 0x0 Ampere hour couner overall (As) 0x0 Ampere hour couner charging (As) 0x03 Ampere hour couner discharging (As) 0x04 Energy couner overall (Wh) 0x05 Energy couner charging (Wh) 0x06 Energy couner discharging (Wh) 0x0 Runime overall (s) 0x Runime curren wihin specified limis (s) 0x Runime curren ouside specified limis (s) 0x3 Runime volage wihin specified limis (s) 0x4 Runime volage ouside specified limis (s) 0x5 Runime volage wihin specified limis (s) 0x6 Runime volage ouside specified limis (s) 0x7 Runime volage 3 wihin specified limis (s) 0x8 Runime volage 3 ouside specified limis (s) 0x9 Runime emperaure wihin specified limis (s) 0xA Runime emperaure ouside specified limis (s) 0xB Runime overcurren posiive acivaed (s) 0xC Runime overcurren negaive acivaed (s) 0x Curren maximum (A) 0x Curren minimum (A) 0x3 maximum (V) 0x4 minimum (V) 0x5 maximum (V) 0x6 minimum (V) 0x7 3 maximum (V) 0x8 3 minimum (V) 0x9 Temperaure maximum ( C) 0xA Temperaure minimum ( C) 0x00... 0xFF Highes bye of Logdaa value (see signal definiion) 3 0x00... 0xFF 4 0x00... 0xFF 5 0x00... 0xFF 6 0x00... 0xFF 7 0x00... 0xFF Lowes bye of Logdaa value (see signal definiion) 33 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Response on Logdaa Since Rese 0 0x83 Response on Logdaa Since Rese Deails of Logdaa: 0x0 Ampere hour couner overall (As) 0x0 Ampere hour couner charging (As) 0x03 Ampere hour couner discharging (As) 0x04 Energy couner overall (Wh) 0x05 Energy couner charging (Wh) 0x06 Energy couner discharging (Wh) 0x0 Runime overall (s) 0x Runime curren wihin specified limis (s) 0x Runime curren ouside specified limis (s) 0x3 Runime volage wihin specified limis (s) 0x4 Runime volage ouside specified limis (s) 0x5 Runime volage wihin specified limis (s) 0x6 Runime volage ouside specified limis (s) 0x7 Runime volage 3 wihin specified limis (s) 0x8 Runime volage 3 ouside specified limis (s) 0x9 Runime emperaure wihin specified limis (s) 0xA Runime emperaure ouside specified limis (s) 0xB Runime overcurren posiive acivaed (s) 0xC Runime overcurren negaive acivaed (s) 0x Curren maximum (A) 0x Curren minimum (A) 0x3 maximum (V) 0x4 minimum (V) 0x5 maximum (V) 0x6 minimum (V) 0x7 3 maximum (V) 0x8 3 minimum (V) 0x9 Temperaure maximum ( C) 0xA Temperaure minimum ( C) 0x00... 0xFF Highes bye of Logdaa value (see signal definiion) 3 0x00... 0xFF 4 0x00... 0xFF 5 0x00... 0xFF 6 0x00... 0xFF 7 0x00... 0xFF Lowes bye of Logdaa value (see signal definiion) 34 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
7. Response CAN_ID Indicaes which message ype is being changed: 0x90 IVT_Msg_Resul_I 0x9 IVT_Msg_Resul_ 0x9 IVT_Msg_Resul_ 0x93 IVT_Msg_Resul_3 0 0x94 IVT_Msg_Resul_T 0x95 IVT_Msg_Resul_W 0x96 IVT_Msg_Resul_As 0x97 IVT_Msg_Resul_Wh 0x9D IVT_Msg_Command 0x9F IVT_Msg_Response 0 0x07 High bye of desired bi CAN ID 0 0xFF Low bye of desired bi CAN ID 3 0x00 0xFF High bye of 3-bi serial number 4 0x00 0xFF Mid-high bye of 3-bi serial number 5 0x00 0xFF Mid-low bye of 3-bi serial number 6 0x00 0xFF Low bye of 3-bi serial number 7.. Response CONFIG Resul 0 0xAn Low bye High bye Response configuraion of measuremen n represens he According resul (e.g. 3 = IVT_Msg_Resul_3) Trigger mode: 0x0 Disabled 0x Triggered 0x Cyclic running Config resul 0bnnn Bi 4: for fuure use 0bnnn Bi 5: for fuure use 0bnnn Bi 6: endianess, 0: Big Endian (defaul), : Lile Endian 0bnnn Bi 7: sign of resul, 0: defaul, : sign is changed (+ <-> -), changes polariy (+ <-> -), - 3 0xnnnn oupu-cycle-ime / Measuremen-inerval / Trigger delay [ms] (+/- 0%) 35 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
7. Response on Ge and Se commands Response messages are sen by he sensor as a response o a SET or GET command message. The response o a SET command works jus like he response o a GET command. Response Rese Error- and Logdaa 0 0xB0 Response Logdaa 0x00 0x0 0x0 0x00 0x0.. 0xFF Rese Measuremen Error Rese Sysem Error Rese Logdaa Since Rese All Couners rese 3-6 0xnnnnnnnn Serial number DB of corresponding Error or Logdaa value o be cleared Response Trigger 0 0xB Response Trigger - 0b0000 0000 nnnn nnnn Bi field for Channel o rigger, 0-unseleced -seleced, -all oher bis are undefined and mus be se o 0 Response Sore 0 0xB Response STORE (Response afer successful wriing o non-volaile memory) 0xnn 0 = OK, Error else 0x00 0xFF High bye of 3-bi serial number 3 0x00 0xFF Mid-high bye of 3-bi serial number 4 0x00 0xFF Mid-low bye of 3-bi serial number 5 0x00 0xFF Low bye of 3-bi-serial number Response OC_TEST 0 0xB3 Response OC-Tes + 0... 65535 Remaining OC-Tes ime (ms) Response MODE Mode means he whole sensor (config means he resul message) 0 0xB4 Response operaion mode 0x00 Sop 0x0 Run Sarup operaion mode 0x00 Sop 0x0 Run Code for level of access for fuure use 3+4 0x0000 ser 0xnnnn Exper (nnnn = access key) 0xyyyy OEM cusomer (yyyy = access key) 36 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Response THRESHOLD_POS 0 0xB5 Response overcurren hresholds posiive curren direcion + -3,767 +3,767 Overcurren se hreshold in A-seps, 0 means off 3+4-3,767 +3,767 Overcurren rese hreshold in A-seps, 0 means off Response THRESHOLD_NEG 0 0xB6 Response overcurren hresholds negaive curren direcion + -3,767 +3,767 Overcurren se hreshold in A-seps, 0 means off 3+4-3,767 +3,767 Overcurren rese hreshold in A-seps, 0 means off Response DEVICE_ID 0 0xB9 Response DEVICE_ID Device-ype 0x0 = IVT-Mod I-nominal / 6 0x06 00 A 0x 300 A 0xF 500 A 0x3E,000 A 0x9C,500 A I-nominal % 6 0x4 00 A 3 0xC 300 A High nibble 0x4 500 A 0x8,000 A 0x4,500 A Number of Volage Channels 0x0 0 channels 3 low nibble 0x channel 0x channel 0x3 3 channel Trigger (T) / OCS(O) / Isolaion(I) / -(none) 0x00 0x0 T 0x0 O 4 0x03 I 0x04 TO 0x05 TI 0x06 OI 0x07 TOI Type of communicaion 5 0x00 (none) 0x0 CAN (erminaion) 0x0 CAN (no erminaion) 6 0xnn nn nominal supply volage [V] 37 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
Response SW_VERSION 0 0xBA Response SW_VERSION Hardware varian 0xn000 0000... 0xn 0: illegal version 0bnnn nnnn Bi mask: Represens a debug version if se 0x00 0xFF VERSION_NR 0 55 3 0x00 0xFF VERSION_REV 0 55 4 0x00 0xFF VERSION_YY Year 5 0x00 0xFF VERSION_MM Monh 6 0x00 0xFF VERSION_DD Day 7 0x00 0xFF Inernal use Response SERIAL_NMBER 0 0xBB Response serial number 0x00 0xFF High bye serial number 0x00 0xFF Mid-high bye serial number 3 0x00 0xFF Mid-low bye serial number 4 0x00 0xFF Low bye serial number Response ARTICLE_NMBER 0 0xBC Response aricle number 0x00 0xFF High bye aricle number 0x00 0xFF 3 0x00 0xFF 4 0x00 0xFF 5 0x00 0xFF 6 0x00 0xFF 7 0x00 0xFF Low bye aricle number Errormessage 0 0xFF No allowed command, or no oherwise specified 0x00 0xFF MX ID of invalid command 38 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
8. Sarup During Sarup, he Sensor performs several inernal ess o ensure he sysem funcionaliy. These are: CP Regiser check RAM es CP clock es Boo-loader Flash es CRC App-Flash es CRC Calibraion Parameer es CRC ser parameer es CRC Sarup behavior (Alive message) 0 0xBF Alive message afer sar-up (sensor ready for communicaion) 0x00 0x07 Command ID (high bye) 0x00 0xFF Command ID (low bye) 3 0x00 0xFF High bye serial number 4 0x00 0xFF Mid-high bye serial number 5 0x00 0xFF Mid-low bye serial number 6 0x00 0xFF Low bye serial number 9. Qualificaion The sensor is qualified in accordance o MBM-LV4, ISO7637-, CISPR5 and ISO 6750 (auomoive grade, modified ess / scope possible). The qualificaion was carried ou wih he modular encapsulaion concep, which guaranees a maximum in flexibiliy and modulariy. In case of very rough environmenal condiions i may be necessary o adap he encapsulaion of he sensor. Depending on he special environmenal condiions differen encapsulaion conceps are available, on cusomer reques. 39 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
9.. Qualificaion Summary EMC ESD immuniy Modulariy Sandard Tes descripion Resul Isolaed 4 V / non isolaed V ISO 0605:008 Direc discharge (conac), +/-8 kv, unpowered Saus I Isolaed 4 V / non isolaed V ISO 0605:008 Direc discharge (air), +/-5 kv, unpowered Saus I Isolaed 4 V / non isolaed V (ka,,5ka) ISO 0605:008 Indirec discharge (conac), +/-8 kv, powered Saus I non isolaed V (00A, 300A, 500A) ISO 0605:008 Indirec discharge (conac), +/-8 kv, powered Saus II Isolaed 4 V / non isolaed V (ka,,5ka) ISO 0605:008 Direc discharge (air), +/-8 kv, powered Saus II non isolaed V (00A, 300A, 500A) ISO 0605:008 Direc discharge (air), +/-8 kv, powered Saus I Isolaed 4 V, non isolaed V (00A, 300A, 500A) ISO 0605:008 Direc discharge (conac), +/-5 kv, powered Saus II Non Isolaed V (ka,,5ka) ISO 0605:008 Direc discharge (conac), +/-5 kv, powered Saus II Immuniy o radiaed elecromagneic fields Modulariy Sandard Tes descripion Resul Isolaed 4 V / non isolaed V ISO 45-:004 80 MHz 400 MHz, verical, 50 V/m, AM Passed Isolaed 4 V / non isolaed V ISO 45-:004 400 MHz 800 MHz, verical, 50 V/m, AM Passed Isolaed 4 V / non isolaed V ISO 45-:004 400 MHz 800 MHz, horizonal, 50 V/m, AM Passed Isolaed 4 V / non isolaed V ISO 45-:004 800 MHz 000 MHz, verical, 50 V/m, PM Passed Isolaed 4 V / non isolaed V ISO 45-:004 800 MHz 000 MHz, horizonal, 50 V/m, PM Passed Isolaed 4 V / non isolaed V ISO 45-:004 000 MHz 700 MHz, verical, 50 V/m, PM Passed Isolaed 4 V / non isolaed V ISO 45-:004 000 MHz 700 MHz, horizonal, 50 V/m, PM Passed Conduced ransien immuniy Modulariy Sandard Tes descripion Resul Isolaed 4 V / non isolaed V ISO 7637-:004 Pulse, Level ( V / 4 V): -00 V / -600 V, 5000 pulses Passed Isolaed 4 V / non isolaed V ISO 7637-:004 Pulse, Level ( V / 4 V): 50 V / 50 V, 5000 pulses Passed Isolaed 4 V / non isolaed V ISO 7637-:004 Pulse b, Level ( V / 4 V): 0 V / 0 V, 0 pulses Passed Isolaed 4 V / non isolaed V ISO 7637-:004 Pulse 3a, Level ( V / 4 V): -50 V /-00 V, 60 min Passed Isolaed 4 V / non isolaed V ISO 7637-:004 Pulse 3b, Level ( V / 4 V): 00 V / 00 V, 60 min Passed Isolaed 4 V / non isolaed V ISO 7637-:004 Pulse 4, Level ( V / 4 V): -6 V / - V, pulse Passed Isolaed 4 V / non isolaed V ISO 7637-:004 Pulse 5b, Level ( V / 4 V): 4 V / 60 V, pulse Passed Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0 40 / 4
Conduced Emission Modulariy Sandard Tes descripion Resul Non isolaed V CISPR5:008 0.5 MHz 08 MHz Class 4 Non isolaed V CISPR5:008 0.5 MHz 08 MHz, probe posiion 50mm Class 4 Non isolaed V CISPR5:008 0.5 MHz 08 MHz, probe posiion 750mm Class 4 Isolaed 4 V CISPR5:008 0.5 MHz 08 MHz Class Isolaed 4 V CISPR5:008 0.5 MHz 08 MHz, probe posiion 50mm Class Isolaed 4 V CISPR5:008 0.5 MHz 08 MHz, probe posiion 750mm Class 4 Radiaed Emission Modulariy Sandard Tes descripion Resul Non isolaed V CISPR5:008 0.5 MHz 30 MHz Class Non isolaed V CISPR5:008 30 MHz 30 MHz, horizonal/verical polarisaion Class Non isolaed V CISPR5:008 30 MHz 000 MHz, horizonal/verical polarisaion Class Non isolaed V CISPR5:008 000 MHz 500 MHz, horizonal/verical polarisaion Class Isolaed 4 V CISPR5:008 0.5 MHz 30 MHz Class Isolaed 4 V CISPR5:008 30 MHz 30 MHz, horizonal/verical polarisaion Class Isolaed 4 V CISPR5:008 30 MHz 000 MHz, horizonal/verical polarisaion Class Isolaed 4 V CISPR5:008 000 MHz 500 MHz, horizonal/verical polarisaion Class Conduced ransien Emission Modulariy Sandard Tes descripion Resul Non isolaed V ISO 7637-:004 +75 V, -00 V, supply disconneced before arificial nework Passed Non isolaed V ISO 7637-:004 +75 V, -00 V, supply disconneced behind arificial nework Passed Isolaed 4 V ISO 7637-:004 +50 V, -450 V supply disconneced before arificial nework Passed Isolaed 4 V ISO 7637-:004 +50 V, -450 V, supply disconneced behind arificial nework Passed ISO 6750- Immuniy Modulariy Sandard Tes descripion Resul Isolaed 4 V / non isolaed V ISO 6750-:00 Direc curren supply volage Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Overvolage Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Superimposed alernaing volage Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Slow decrease and increase of supply volage Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Momenary drop in supply volage Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Rese behaviour a volage drop Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Saring profile Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Open circui ess Passed Isolaed 4 V / non isolaed V ISO 6750-:00 Reversed volage Passed 4 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 04-January-07 // Version.0
9.. Qualificaion Summary EMC Conduced ransien immuniy Modulariy Sandard Tes descripion Resul Isolaed 4 V / non isolaed V MBN-LV4:009 L-0 Life es high-emperaure endurance es, 95 C 36 h Isolaed 4 V / non isolaed V MBN-LV4:009 L-03 Life es emperaure cycle es, -40 C +85 C 8 cycles Isolaed 4 V MBN-LV4:009 M-0 Free fall Fulfilled Isolaed 4 V / non isolaed V MBN-LV4:009 Vibraion es, vibraion profile 4 Isolaed 4 V / non isolaed V Isolaed 4 V / non isolaed V; wih volage measuremen Isolaed 4 V / non isolaed V; wihou volage measuremen Isolaed 4 V / non isolaed V - MBN-LV4:009 K-05 Temperaure shock, -40 C +5 C, hold = h 4 cycles MBN-LV4:009 MBN-LV4:009 K-4 Humid hea, consan, SG 93% rel. humidiy, 65 C K-4 Humid hea, consan, SG 93% rel. humidiy, 65 C Sorage es, in accordance o MBN-LV4 L0:009, 5 C Isolaed 4 V ISO 60664-3:00 Insulaion resisance es, 88 VDC, >00MΩ fulfilled Isolaed 4 V ISO 60664-3:00 Wihsand volage es, I max > ma, 88 VAC fulfilled Isolaed 4 V / non isolaed V ISO 0653 IP proecion class IP65 00h 875h 700h 4 / 4 Isabellenhüe Heusler GmbH & Co. KG // isascale@isabellenhuee.de // Curren valid issue: www.isabellenhuee.de // Issue 7-May-05 // Version.09