Versatile Planar Transformer

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Transcription:

Versatile Planar Transformer QUICK REFERENCE DATA Type Transformer Size (L x W x H) 40 mm x 35 mm x 2 mm Terminals SMD or through holes Power Up to 220 W Frequency range 50 khz to 400 khz Inductance range 5.2 μh to 4032 μh FEATURES Patent N o 99 00 Designed for switch mode power supply applications (transformer and choke inductor) End user configures the transformer by using a software supplied Frequency range: 50 khz to 400 khz Suitable for surface mount or through hole UL 94 V-0 material High power up to 220 W Operating temperature: -55 C to +25 C Material categorization: for definitions of compliance please see www.vishay.com/doc?9992 DIMENSIONS in millimeters (± 0.5) SMD Version 2 max. 0. min. 0.5 Recommended PCB Layout Weight: 35 g 38 max. 32 max..4 40 26 35 max. x 2 x 2 PLAC00SUG 2 3 Through-Hole Version max. 3 min. Recommended PCB Layout Weight: 35 g 0.7 x 0.4 32 max. 0.5 4 x Ø.5 29.2 = 9 = = 35 max. x Ø. 30.5 x 2 x 2 PLAC00PUG 2 3 = Revision: 0-May-7 Document Number: 59054

APPLICATIONS: DC/DC POWER SUPPLY Switching mode power supplies DC/DC converters TECHNOLOGY is a highly flexible planar transformer. Inhouse the design engineer can adapt the different combinations of serial and parallel configurations of the windings to give a substantial number of ratio and current possibilities via the supplied software. The transformer is one of the first critical components in the design of power supply and converters. allows a great versatility for many power supply topologies: forward, flyback, half-bridge, bridge... Thanks to this adaptability it enables user to reduce and optimize times during the development and the production of power supplies. PRINCIPLE OF USE Available windings: 6 windings with turn 6 windings with 3 turns The user determines their own configuration of the windings via the PCB layout - software provided SOFT. 2 3 4 5 6 7 8 9 0 2 23 22 2 20 9 8 7 6 5 4 3 Note See also Application Notes: www.vishay.com/doc?59056 TECHNICAL DATA ALLOWING CONCEPTION B sat Saturation flux density < 300 mt à 00 C A e Effective cross-sectional area of a core 3 mm 2 V e Effective volume of a core 4234 mm 3 R th Thermal resistance 22 C/W P c Core power loss f: 50 khz to 200 khz (excluded) P c = 5.8 x 0-6 ƒ( Hz).5 -------------- B ( T) 2.94 2 P c = x 0-9 ƒ ( Hz).96 -------------- B ( T) 2.55 f: 200 khz (included) to 400 khz 2 f: Frequency; B: Peak-peak flux density STANDARD ELECTRICAL SPECIFICATIONS MODEL INDUCTANCE μh POWER RANGE W FREQUENCY khz POWER SUPPLY TOPOLOGY 7 to 63 up to 220 50 to 400 Flyback; forward; push-pull; bridge; half-bridge ELECTRICAL CHARACTERISTICS at 25 C 3 turn coil (3 to ) Inductance without air gap (0. V, 0 khz) turn coil ( to 2) Inductance without air gap (0. V, 0 khz) 63 μh ± 25 % 7 μh ± 25 % Al (nh) without air gap (UG) 7000 Al (nh) expendable 00; 60; 250; 400; 630 R DC turn coil ( to 2) (typical value) R DC 3 turn coil (3 to ) (typical value) Hipot between turn winding/3 turns winding Hipot between turn winding Hipot between 3 turn winding Hipot between winding and ground Revision: 0-May-7 2 Document Number: 59054 3 mω 35 mω 000 V AC 300 V AC 300 V AC 800 V AC 2 3 4 5 6 7 8 9 0 2 23 22 2 20 9 8 7 6 5 4 3

FORWARD: P out max. ; Duty cycle = 0.45 FLYBACK: P out max. ; Duty cycle = 0.45 0 220 200 80 f = 400 khz f = 350 khz f = 300 khz f = 250 khz f = 200 khz f = 50 khz 70 60 50 40 30 f = 400 khz f = 350 khz f = 300 khz f = 250 khz f = 200 khz f = 50 khz P out (W) 60 40 P out (W) 20 0 20 00 00 90 80 80 70 60 30 40 50 60 70 80 90 00 V in (V) 60 30 40 50 60 70 80 90 00 V in (V) MARKING Vishay trademark Part number Manufacturing date TERMINALS FINISH e3 = Pure tin PACKAGING Box of 5 pieces KIT WITH SOFTWARE FOR DESIGN SUPPORT ON TRANSFORMER Revision: 0-May-7 3 Document Number: 59054

DIMENSIONSin millimeters (± 0) 255 48 20 FEATURES OF SOFTWARE HARDWARE REQUIREMENTS Interactive PC compatible, WINDOWS 2000, XP and VISTA Directly executable Minimum processor Intel P3 or equivalent Compatible with all versions of WINDOWS RAM 28 Mo minimum Screen resolution 0 x 768 minimum Available on USB key Directly executable, no installation required English and French languages Designed solutions on PDF format Kit includes - Software in USB key - One part of each type (through hole) - 2 female headers WARNING: This software is a support to technical designers. User is responsible to validate the solution in its own configuration. Revision: 0-May-7 4 Document Number: 59054

KIT WITH VISHAY AZTRONIC (c) 2007-204 CONFIGURATION - V.22 INPUT DATA Type of power supply: Flyback Forward Push-pull Bridge Half-bridge Electrical data: Input voltage (V) Output voltage (V) Power (W) Frequency (khz) Note See also Application Note: www.vishay.com/doc?59057 OUTPUT DATA PCB layout Electrical data: Maximum duty cycle Ratio Primary inductance (μh) Input and output current (A) Balance of power losses (W) Winding resistance (Ω) Difference between temperature inside and ambient temperature The software allows to calculate all data for the choke inductance when power supply structure needs it. Revision: 0-May-7 5 Document Number: 59054

SAP PART NUMBERING P L A C 0 0 S 2 5 0 MODEL FORMAT STYLE TYPE 00 S = SMD P = Pin through hole UG = ungapped 00 = AL 00 60 = AL 60 250 = AL 250 400 = AL 400 630 = AL 630 KIT = one of each type (style P); one USB key with software; 2 female headers SPECIAL NUMBER (if applicable) Given by Vishay for custom design Revision: 0-May-7 6 Document Number: 59054

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