PMRLB PMRLB FETURE verter + Brake + Drive & Protection IC a) dopting new th generation Full-Gate CSTBT TM chip b) The over-temperature protection which detects the chip surface temperature of CSTBT TM is adopted. c) Error output signal is possible from all each protection upper and lower arm of IPM. d) Compatible L-series package. φ, Current-sense and temperature sense type inverter Monolithic gate drive & protection logic Detection, protection & status indication circuits for, shortcircuit, over-temperature & under-voltage (P-FO available from upper arm devices) UL Recognized PPLICTION General purpose inverter, servo drives and other motor controls PCKGE LINES Dimensions in mm L B E L 6 ±. 9. 66.. 6 6 6. 6 - - - 6-... N P 9 9 -φ. MOUNTING HOLES -φ. B U W -φ. 9.. 9.. 98. 9-. 9... Terminal code. UPC. UFO. UP. UP. PC 6. FO. P 8. P 9. WPC. WFO. WP. WP. NC. N. Br 6. UN. N 8. WN 9. May 9
PMRLB INTERNL FUNCTIONS BLOCK DIGRM Br NC WN N N UN WP WP WPC WFO P P PC FO UP UP UPC UFO.k.k.k.k Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out B N W U P MXIMUM RTINGS (, unless otherwise noted) INERTER PRT Ratings CES ±IC Collector-Emitter oltage Collector Current D =, CIN = TC = C ±ICP PC Tj Collector Current (Peak) Collector Dissipation Junction Temperature TC = C TC = C 8 ~ + W C *: TC measurement point is just under the chip. BRKE PRT Ratings CES IC ICP PC R(DC) Tj Collector-Emitter oltage Collector Current Collector Current (Peak) Collector Dissipation rward Current Rated DC Reverse oltage Junction Temperature D =, CIN = TC = C TC = C TC = C TC = C TC = C 8 ~ + W C CONTROL PRT Ratings D Supply oltage pplied between : UP-UPC, P-PC WP-WPC, N-NC CIN put oltage pplied between : UP-UPC, P-PC, WP-WPC UN N WN Br-NC FO O Fault Output Supply oltage Fault Output Current pplied between : UFO-UPC, FO-PC, WFO-WPC FO-NC nk current at UFO, FO, WFO, FO terminals m May 9
PMRLB TL SYSTEM Ratings CC(PR) Supply oltage Protected by D =. ~ 6. SC verter Part, Tj = + C Start 8 CC(surge) Tstg iso Supply oltage (Surge) Storage Temperature Isolation oltage pplied between : P-N, Surge value 6Hz, nusoidal, Charged part to Base, C min. ~ + C rms THERML RESISTNCES Min. Typ. Max. Rth(j-c)Q verter part (per element).9 Rth(j-c)F Junction to case Thermal verter part (per element).6 Rth(j-c)Q Resistances Brake part.9 Rth(j-c)F Brake upper part.6 C/W Rth(c-f) Contact Thermal Resistance Case to fin, (per module) Thermal grease applied.8 * If you use this value, Rth(f-a) should be measured just under the chips. TC (under the chip) measurement point is below. axis X Y arm.. UP.. 66.9 6. P WP UN N WN BR 66.9.8 86. 6. 86..8 9....8.. 6..8.9. 8..8.. (unit : mm) Di.8.8 Bottom view ELECTRICL CHRCTERISTICS (, unless otherwise noted) INERTER PRT CE(sat) EC ton trr tc(on) toff tc(off) ICES Collector-Emitter Saturation oltage rward oltage Switching Time Collector-Emitter Cutoff Current D =, IC = CIN =, Pulsed (Fig. ) Tj = C IC =, D =, CIN = (Fig. ) D =, CIN = CC = 6, IC = Tj = C ductive Load (Fig.,) CE = CES, D = (Fig. ) Tj = C Min. Typ. Max...6.8..8.........8.8. µs m May 9
PMRLB BRKE PRT CE(sat) EC ICES Collector-Emitter Saturation oltage rward oltage Collector-Emitter Cutoff Current D =, IC = CIN =, Pulsed (Fig. ) Tj = C IC =, CIN =, D = (Fig. ) CE = CES, D = (Fig. ) Tj = C Min. Typ. Max..6.8.... m CONTROL PRT ID th(on) th(off) SC toff(sc) (hys) U Ur O(H) O(L) Circuit Current put ON Threshold oltage put OFF Threshold oltage Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection Supply Circuit Under-oltage Protection Fault Output Current N-NC D =, CIN = *P-*PC pplied between : UP-UPC, P-PC, WP-WPC UN N WN Br-NC verter part Tj C, D = (Fig.,6) Brake part D = (Fig.,6) Trip level Detect Temperature of chip Hysteresis Trip level Tj C Reset level D =, CIN = (Note-) Minimum Fault Output Pulse tfo D = (Note-).8 ms Width (Note-) Fault output is given only when the internal SC, & U protections schemes of either upper or lower arm device operate to protect it. Min.... Typ. 8.... Max. 6.8... m µs C m MECHNICL RTINGS ND CHRCTERISTICS Mounting torque Weight Mounting part screw : M Min. Typ. Max.... N m g RECOMMENDED CONDITIONS FOR USE CC D CIN(ON) CIN(OFF) fpwm tdead Supply oltage Control Supply oltage put ON oltage put OFF oltage PWM put Frequency rm Shoot-through Blocking Time pplied across P-N terminals pplied between : UP-UPC, P-PC WP-WPC, N-NC (Note-) pplied between : UP-UPC, P-PC, WP-WPC UN N WN Br-NC Using pplication Circuit of Fig. 8 Recommended value 8 ±..8 9. r IPM s each input signals (Fig. ). µs (Note-) With ripple satisfying the following conditions: dv/dt swing ±/µs, ariation peak to peak ± /µs khz GND May 9
PMRLB PRECUTIONS FOR TESTING. Before applying any control supply voltage (D), the input terminals should be pulled up by resistors, etc. to their corresponding supply voltage and each input signal should be kept off state. fter this, the specified ON and OFF level setting for each input signal should be done.. When performing SC tests, the turn-off surge voltage spike at the corresponding protection operation should not be allowed to rise above CES rating of the device. (These test should not be done by using a curve tracer or its equivalent.) P, (U,,W,B) P, (U,,W,B) CIN () IN CIN () IN U,,W,B, (N) D (all) Fig. CE(sat) Test U,,W,B, (N) D (all) Fig. EC, (FM) Test a) Lower rm Switching P CIN () CIN gnal input (Upper rm) gnal input (Lower rm) U,,W CS cc 9% trr Irr 9% CE b) Upper rm Switching CIN CIN () gnal input (Upper rm) gnal input (Lower rm) D (all) D (all) N P U,,W Fig. Switching Time and SC Test Circuit N CS cc % % % % tc(on) tc(off) CIN td(on) tr td(off) tf (ton = td(on) + tr) (toff = td(off) + tf) Fig. Switching Time Test Waveform CIN Short Circuit Current P, (U,,W,B) Constant Current CIN () IN Pulse CE SC Trip D (all) U,,W,B, (N) Fig. ICES Test toff(sc) Fig. 6 SC Test Waveform IPM input signal CIN (Upper rm).. t IPM input signal CIN (Lower rm). t tdead tdead tdead.: put on threshold voltage th(on) typical value, : put off threshold voltage th(off) typical value Fig. Dead time measurement point example May 9
PMRLB P D D.µ k µ UP U UP UPC P P PC.k.k cc cc U + M D WP W WP WPC.k cc W k.µ k µ µ UN N cc cc N D.µ k µ N WN cc.k.µ NC Br cc B k.k : terface which is the same as the U-phase Fig. 8 pplication Example Circuit NES FOR STBLE ND SFE OPERTION ; Design the PCB pattern to minimize wiring length between opto-coupler and IPM s input terminal, and also to minimize the stray capacity between the input and output wirings of opto-coupler. Connect low impedance capacitor between the cc and GND terminal of each fast switching opto-coupler. Fast switching opto-couplers: tplh, tphl.8µs, Use High CMR type. Slow switching opto-coupler: CTR > % Use isolated control power supplies (D). lso, care should be taken to minimize the instantaneous voltage charge of the power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N terminal. Use line noise filter capacitor (ex..nf) between each input C line and ground to reject common-mode noise from C line and improve noise immunity of the system. May 9 6
PMRLB PERFORMNCE CURES (verter Part) PUT CHRCTERISTICS D =... COLLECTOR-EMITTER OLTGE CE () COLLECTOR-EMITTER STURTION OLTGE CE(sat) () COLLECTOR-EMITTER STURTION OLTGE (S. ) CHRCTERISTICS. D =... Tj = C COLLECTOR-EMITTER STURTION OLTGE CE(sat) ()....8.6. COLLECTOR-EMITTER STURTION OLTGE (S. D) CHRCTERISTICS IC =. Tj = C 6 8 COLLECTOR RECOERY CURRENT IC () DIODE FORWRD CHRCTERISTICS D = Tj = C..... CONTROL POWER SUPPLY OLTGE D () EMITTER-COLLECTOR OLTGE EC () SWITCHING TIME ton, toff (µs) SWITCHING TIME (ton, toff) CHRCTERISTICS toff ton CC = 6 D = Tj = C ductive load SWITCHING TIME tc(on), tc(off) (µs) SWITCHING TIME (tc(on), tc(off)) CHRCTERISTICS tc(off) tc(on) CC = 6 D = Tj = C ductive load May 9
PMRLB SWITCHING LOSS Eon, Eoff (mj/pulse) SWITCHING LOSS CHRCTERISTICS. CC = 6 D =. Eon Tj = C. ductive load... Eoff REERSE RECOERY TIME trr (µs) DIODE REERSE RECOERY CHRCTERISTICS. CC = 6.9 D = 8..8 6. Tj = C. ductive load.6..... COLLECTOR REERSE CURRENT IC () Irr trr. 8. 6... REERSE RECOERY CURRENT lrr () SWITCHING LOSS Err (mj/pulse) SWITCHING RECOERY LOSS CHRCTERISTICS. CC = 6 D =. Tj = C ductive load.. ID (m)...... ID S. fc CHRCTERISTICS D = Tj = C N-side P-side COLLECTOR REERSE CURRENT IC () fc (khz) Ut /Ur U TRIP LEEL S. Tj CHRCTERISTICS Ut 8 Ur 6 8 6 SC SC TRIP LEEL S. Tj CHRCTERISTICS. D =.8.6...8.6.. Tj ( C) Tj ( C) May 9 8
PMRLB NORMLIZED TRNSIENT THERML IMPEDNCE Zth(j-c) TRNSIENT THERML IMPEDNCE CHRCTERISTICS ngle Pulse part; Per unit base = Rth(j-c)Q =.9 C/W part; Per unit base = Rth(j-c)F =.6 C/W t(sec) (Brake Part) PUT CHRCTERISTICS D =... COLLECTOR-EMITTER OLTGE CE () COLLECTOR-EMITTER STURTION OLTGE CE(sat) () COLLECTOR-EMITTER STURTION OLTGE (S. ) CHRCTERISTICS. D =... Tj = C COLLECTOR-EMITTER STURTION OLTGE CE(sat) ()....8.6. COLLECTOR-EMITTER STURTION OLTGE (S. D) CHRCTERISTICS IC =. Tj = C 6 8 CONTROL POWER SUPPLY OLTGE D () COLLECTOR RECOERY CURRENT IC () DIODE FORWRD CHRCTERISTICS D = Tj = C..... NORMLIZED TRNSIENT THERML IMPEDNCE Zth(j-c) TRNSIENT THERML IMPEDNCE CHRCTERISTICS ngle Pulse part; Per unit base = Rth(j-c)Q =.9 C/W part; Per unit base = Rth(j-c)F =.6 C/W EMITTER-COLLECTOR OLTGE EC () t(sec) May 9 9