PMCL1A1 PMCL1A1 FEATURE verter + Drive & Protection IC a) Adopting new th generation Full-Gate CSTBT TM chip b) The over-temperature protection which detects the chip surface temperature of CSTBT TM is adopted. c) Error output signal is possible from all each protection upper and lower arm of IPM. d) Compatible L-series package. φ A, 1 Current-sense and temperature sense type inverter Monolithic gate drive & protection logic Detection, protection & status indication circuits for, shortcircuit, over-temperature & under-voltage (P-FO available from upper arm devices) UL Recognized APPLICATION General purpose inverter, servo drives and other motor controls PACKAGE LINES Dimensions in mm L A B E L 11 (19.) 1 16 19. 66.. 16 16 - - 16 1. - 6- -φ. MOUNTING HOLES 16 1. 1. N P. 1 1 9 1 19 -φ. 1. B U W 6-M NUTS 1.. 1 (1.) 11. + 1. 19-. Terminal code (SCREWING DEPTH) 1 () 1.1 1. UPC. UFO. UP. UP1. PC 6. FO. P 8. P1 9. WPC 1. WFO 11. WP 1. WP1 1. NC 1. N1 1. NC 16. UN 1. N 18. WN 19. May 9 1
PMCL1A1 INTERNAL FUNCTIONS BLOCK DIAGRAM NC NC WN N1 N UN WP WP1 WPC WFO P P1 PC FO UP UP1 UPC UFO 1.k 1.k 1.k 1.k Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out NC N W U P MAXIMUM RATINGS (Tj = C, unless otherwise noted) INERTER PART CES ±IC ±ICP PC Tj Collector-Emitter oltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature D = 1, CIN = 1 TC = C TC = C TC = C (Note-1) (Note-1) Ratings 1 1 9 ~ +1 *: TC measurement point is just under the chip. A A W C CONTROL PART Ratings D Supply oltage Applied between : UP1-UPC, P1-PC WP1-WPC, N1-NC CIN put oltage Applied between : UP-UPC, P-PC, WP-WPC UN N WN-NC FO IFO Fault Output Supply oltage Fault Output Current Applied between : UFO-UPC, FO-PC, WFO-WPC FO-NC nk current at UFO, FO, WFO, FO terminals ma May 9
PMCL1A1 TAL SYSTEM Ratings CC(PR) Supply oltage Protected by D = 1. ~ 16. SC verter Part, Tj = +1 C Start 8 CC(surge) Tstg iso Supply oltage (Surge) Storage Temperature Isolation oltage Applied between : P-N, Surge value 6Hz, nusoidal, Charged part to Base, AC 1 min. 1 ~ +1 C rms THERMAL RESISTANCES Limits Min. Typ. Max. Rth(j-c)Q Junction to case Thermal verter part (per 1 element) (Note-1).1 Rth(j-c)F Resistances verter part (per 1 element) (Note-1).6 C/W Case to fin, (per 1 module) Rth(c-f) Contact Thermal Resistance.8 Thermal grease applied (Note-1) * If you use this value, Rth(f-a) should be measured just under the chips. (Note-1) TC (under the chip) measurement point is below. axis X Y arm.8 8. UP.8 6. 8. P WP UN N WN 6. 8. 8. 8. 8..6 8. 1...6. 1. 6..6 (unit : mm) 6. 1. Bottom view ELECTRICAL CHARACTERISTICS (Tj = C, unless otherwise noted) INERTER PART CE(sat) EC ton trr tc(on) toff tc(off) ICES Collector-Emitter Saturation oltage rward oltage Switching Time Collector-Emitter Cutoff Current D = 1, IC = A Tj = C CIN =, Pulsed (Fig. 1) Tj = 1 C IC = A, D = 1, CIN = 1 (Fig. ) D = 1, CIN = 1 CC = 6, IC = A Tj = 1 C ductive Load (Fig.,) CE = CES, D = 1 (Fig. ) Tj = C Tj = 1 C Limits Min. Typ. Max.. 1.6 1.8..8.. 1...1....8.8 1. 1 1 µs ma May 9
PMCL1A1 CONTROL PART ID th(on) th(off) SC toff(sc) (hys) U Ur IFO(H) IFO(L) Circuit Current put ON Threshold oltage put OFF Threshold oltage Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection Supply Circuit Under-oltage Protection Fault Output Current N1-NC D = 1, CIN = 1 *P1-*PC Applied between : UP-UPC, P-PC, WP-WPC UN N WN-NC Tj 1 C, D = 1 (Fig.,6) D = 1 (Fig.,6) Trip level Detect Temperature of chip Hysteresis Trip level Tj 1 C Reset level D = 1, CIN = 1 (Note-) Minimum Fault Output Pulse tfo D = 1 (Note-) 1.8 ms Width (Note-) Fault output is given only when the internal SC, & U protections schemes of either upper or lower arm device operate to protect it. Min. 1. 1. 1 1 11. Limits Typ. 6 1... 1. 1 Max. 1 1.8. 1..1 1 ma A µs C ma MECHANICAL RATINGS AND CHARACTERISTICS Mounting torque Weight Mounting part Main terminal part screw : M screw : M Limits Min. Typ. Max..... 8.. N m N m g RECOMMENDED CONDITIONS FOR USE CC D CIN(ON) CIN(OFF) fpwm tdead Supply oltage Control Supply oltage put ON oltage put OFF oltage PWM put Frequency Arm Shoot-through Blocking Time Applied across P-N terminals Applied between : UP1-UPC, P1-PC WP1-WPC, N1-NC (Note-) Applied between : UP-UPC, P-PC, WP-WPC UN N WN-NC Using Application Circuit of Fig. 8 Recommended value 8 ± 1..8 9. r IPM s each input signals (Fig. ). µs (Note-) With ripple satisfying the following conditions: dv/dt swing ±/µs, ariation peak to peak khz ± /µs 1 GND May 9
PMCL1A1 PRECAUTIONS FOR TESTING 1. Before applying any control supply voltage (D), the input terminals should be pulled up by resistors, etc. to their corresponding supply voltage and each input signal should be kept off state. After this, the specified ON and OFF level setting for each input signal should be done.. When performing SC tests, the turn-off surge voltage spike at the corresponding protection operation should not be allowed to rise above CES rating of the device. (These test should not be done by using a curve tracer or its equivalent.) P, (U,,W) P, (U,,W) CIN () IN CIN (1) IN U,,W, (N) D (all) Fig. 1 CE(sat) Test U,,W, (N) D (all) Fig. EC, (FM) Test a) Lower Arm Switching P CIN (1) CIN gnal input (Upper Arm) gnal input (Lower Arm) U,,W CS cc 9% trr Irr 9% CE b) Upper Arm Switching CIN CIN (1) gnal input (Upper Arm) gnal input (Lower Arm) D (all) D (all) N P U,,W Fig. Switching Time and SC Test Circuit N CS cc 1% 1% 1% 1% tc(on) tc(off) CIN td(on) tr td(off) tf (ton = td(on) + tr) (toff = td(off) + tf) Fig. Switching Time Test Waveform CIN Short Circuit Current P, (U,,W) A Constant Current CIN (1) IN Pulse CE SC Trip D (all) U,,W, (N) Fig. ICES Test toff(sc) Fig. 6 SC Test Waveform IPM input signal CIN (Upper Arm) 1. 1. t IPM input signal CIN (Lower Arm) 1. t tdead tdead tdead 1.: put on threshold voltage th(on) typical value, : put off threshold voltage th(off) typical value Fig. Dead time measurement point example May 9
PMCL1A1 P D D IF.1µ k 1µ UP1 U 1.k UP UPC P1 1.k P PC cc cc U + M D WP1 W WP WPC 1.k cc W IF IF k.1µ k 1µ 1µ UN N cc cc N D IF.1µ k 1µ N1 WN cc.1µ NC NC NC 1k 1.k : terface which is the same as the U-phase Fig. 8 Application Example Circuit NES FOR STABLE AND SAFE OPERATION ; Design the PCB pattern to minimize wiring length between opto-coupler and IPM s input terminal, and also to minimize the stray capacity between the input and output wirings of opto-coupler. Connect low impedance capacitor between the cc and GND terminal of each fast switching opto-coupler. Fast switching opto-couplers: tplh, tphl.8µs, Use High CMR type. Slow switching opto-coupler: CTR > 1% Use isolated control power supplies (D). Also, care should be taken to minimize the instantaneous voltage charge of the power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N terminal. Use line noise filter capacitor (ex..nf) between each input AC line and ground to reject common-mode noise from AC line and improve noise immunity of the system. May 9 6
PMCL1A1 PERFORMANCE CURES 8 6 1 PUT CHARACTERISTICS Tj = C D = 1 1 1. 1.. COLLECTOR-EMITTER OLTAGE CE () COLLECTOR-EMITTER SATURATION OLTAGE CE(sat) () COLLECTOR-EMITTER SATURATION OLTAGE (S. ) CHARACTERISTICS. D = 1 1.8 1.6 1. 1..8.6.. Tj = C Tj = 1 C 6 8 COLLECTOR-EMITTER SATURATION OLTAGE CE(sat) ()... 1.8 1.6 1. COLLECTOR-EMITTER SATURATION OLTAGE (S. D) CHARACTERISTICS IC = A 1. Tj = C Tj = 1 C 1 1 1 1 16 1 18 COLLECTOR RECOERY CURRENT IC (A) DIODE FORWARD CHARACTERISTICS 1 D = 1 1 1 1 Tj = C Tj = 1 C 1. 1.... CONTROL POWER SUPPLY OLTAGE D () EMITTER-COLLECTOR OLTAGE EC () SWITCHING TIME ton, toff (µs) SWITCHING TIME (ton, toff) CHARACTERISTICS 1 1 1 toff ton CC = 6 D = 1 Tj = C Tj = 1 C ductive load 1 1 1 1 1 1 SWITCHING TIME tc(on), tc(off) (µs) SWITCHING TIME (tc(on), tc(off)) CHARACTERISTICS 1 1 1 tc(off) tc(on) CC = 6 D = 1 Tj = C Tj = 1 C ductive load 1 1 1 1 1 1 May 9
PMCL1A1 SWITCHING LOSS Eon, Eoff (mj/pulse) SWITCHING LOSS CHARACTERISTICS 1 CC = 6 1. D = 1 Eon Tj = C 9. Tj = 1 C 8. ductive load. 6... Eoff.. 6 8 1 REERSE RECOERY TIME trr (µs) DIODE REERSE RECOERY CHARACTERISTICS. CC = 6.9 D = 1..8 Tj = C. Tj = 1 C. ductive load..6 Irr....... trr 1..1. 6 8 1 COLLECTOR REERSE CURRENT IC (A) REERSE RECOERY CURRENT lrr (A) SWITCHING LOSS Err (mj/pulse) SWITCHING RECOERY LOSS CHARACTERISTICS. CC = 6. D = 1. Tj = C Tj = 1 C. ductive load... 1.. 6 8 1 COLLECTOR REERSE CURRENT IC (A) ID (ma). 6..... 1. ID S. fc CHARACTERISTICS D = 1 Tj = C Tj = 1 C N-side P-side 1 1 fc (khz) U TRIP LEEL S. Tj CHARACTERISTICS Ut 18 Ur 16 SC TRIP LEEL S. Tj CHARACTERISTICS. D = 1 1.8 1.6 1 1. Ut /Ur 1 1 8 SC 1..8 6.6.. 1 1 1 1 Tj ( C) Tj ( C) May 9 8
PMCL1A1 NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth(j-c) 1 1 1 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS 1 ngle Pulse part; Per unit base = Rth(j-c)Q =.1 C/W part; Per unit base = Rth(j-c)F =.6 C/W 1 1 1 1 1 1 1 1 1 1 t(sec) May 9 9