INSTRUCTIONS CODE: 0093 12'-0" 11'-0 3 4 " 12'-0" 6'-9" 9'-4 15 16 " 11'-0 3 4 " 12'-0" Front Elevation Plan View Footprint 0093_Milano_11x11_Instructions_V1.2 EN
IMPORTANT CODE: 0093 TOOLS NEEDED BEFORE YOU BEGIN THESE INSTRUCTIONS MUST BE FOLLOWED STEP BY STEP. DEVIATION FROM THE INSTRUCTIONS MAY VOID THE PRODUCT'S WARRANTY. SEE WARRANTY SHEET FOR FURTHER DETAILS. POWER DRILL READ ALL INSTRUCTIONS THOROUGHLY BEFORE STARTING ASSEMBLY. USE THE PARTS LIST AS A CHECKLIST FOR COMPONENTS. UNWRAP PARTS ONLY AS NEEDED TO KEEP COMPONENT DEALER CODE LABEL INTACT FOR REFERENCE. TAPE MEASURE TWO PERSON PROJECT PENCIL PRODUCT CAN BE HEAVY USE CARE WHEN LIFTING RUBBER MALLET SITE PREPARATION ASSEMBLE THE STRUCTURE ON A FIRM, LEVEL SURFACE. PROTECT THE PRODUCT FROM DAMAGE AS SOME PIECES MAY BE FRAGILE. ESTIMATED ASSEMBLY TIME: 4 HOURS LADDER (8ft / 2.5m) IF YOU REQUIRE ASSISTANCE, OR NEED TO ORDER REPLACEMENT PARTS, CONTACT YOUR VISSCHER DEALER. FOR ADDITIONAL INFORMATION PLEASE CALL THE NUMBER BELOW. PLEASE HAVE SERIAL NUMBER READY TO ENSURE QUICK SERVICE. 0093_Milano_11x11_Instructions_V1.2 EN
TRUSS FRAME / FERME DE TOIT PAGE OF PARTS - PIÈCES 1 DE 1 CODE: 0093 ROOFING PARTS / PIÈCES DE TOITURE 4X 1041 86 5 16 4X 1179 85 8X 1075 4X 4X 1304 1305 DRAPES / RIDEAUX 188X 1640 24 34 126 15 16 4X 4X 4X 4X 4X 4X 1244 1324 1325 1676 1675 1758 94 3 16 62 1 2 62 1 2 75 1 4 55 11 16 44 3 4 4X 1641 L/G R/D 2X 1840 36 4X 4X 1642 1643 SCREEN/ MOUSTIQUAIRE SOLID/SOLIDE 2X 1841 4X 1681 2X 2030 8 38 7 8 37 7 16 ROOFING / TOITURE 43 58 58 42 4X 4X 4X 4X 1855 1853 1854 1856 MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES 42 1X 1842
HARDWARE - QUINCAILLERIE CODE: 0093 1X ROBERTSON BIT/ EMBOUT ROBERTSON A 55X 1 1/2" #8 FLAT HEAD (#2 ROBERTSON) 1 1/2 PO TETE PLATE NO 8 (no 2 ROBERTSON) 1X 1/4" HEX HEAD BIT/ EMBOUT A TETE HEXAGONALE DE 1/4 PO B 170X 2 1/2" #8 FLAT HEAD (#2 ROBERTSON) 2 1/2 PO TETE PLATE NO 8 (no 2 ROBERTSON) I 184X 1X 1" #10 METAL ROOF SCREW (1/4" HEAD) 1 PO TOITURE DE METAL no 10 (TETE DE ¼ po) 1X INSTRUCTION MANUAL / MANUEL D'INSTRUCTION 1850 FOAM WEATHER STRIP J 16X 1 1/2" ROOFING SCREWS WITH POLYZIP WASHER 16 VIS DE 1 1/2 PO POUR TOITURE REQUISES AVEC RONDELLES POLYZIP 16X 1834 L 5X 2 1/2" SCREW #8 HEX HEAD (1/4" DRIVER) 2 1/2 PO TETE HEXAGONALE no 8 (EMBOUT DE ¼ de po) 1X 2033 M 32X 3" SCREW #8 HEX HEAD (1/4" DRIVER) 3 PO TETE HEXAGONALE no 8 (EMBOUT DE ¼ de po) 0093_Milano_11x11_Instructions_V1.2
Step One BEGIN ASSEMBLY BY SCREWING THE FOUR TRUSS FRAME (DEALER CODE 1305) PIECES TOGETHER AS SHOWN. ATTACH THE PIECES USING THREE 2 1/2" ROBERTSON SCREWS AS EACH JOINT AS SHOWN. DC-1305 DC-1305 NOTE: IT IS VERY IMPORTANT TO CHASE/FOLLOW CORNERS AS SHOWN IN DIAGRAMS. DC-1305 DC-1305 B 2 1/2" ROBERTSON SCREWS 12 req
Step Two ATTACH FOUR TRUSS FRAME BRACES (DC-1304). KEEP THE BRACES TIGHT TO THE BOTTOM PLATE. THIS STEP COMPLETES THE TRUSS FRAME. THE TRUSS FRAME ASSEMBLY MUST REMAIN SQUARE. DOUBLE CHECK CORNER-TO-CORNER MEASUREMENTS ONCE BRACES ARE ATTACHED. DC-1304 DC-1304 DC-1304 DC-1304 MAKE REFERENCE MARKS LAY THE SQUARED TRUSS FRAME ASSEMBLY AT THE EXACT LOCATION YOU WISH YOUR GAZEBO TO BE. USING A PENCIL OR MARKER, TRACE THE OUTSIDE EDGES OF ALL FOUR CORNERS ONTO THE GROUND. THESE MARKINGS WILL BE HELPFUL IN PLACING YOUR CORNER POSTS AND PANELS IN THE STEPS TO COME. ONCE MARKINGS ARE COMPLETE, MOVE THE TRUSS FRAME UP AND OUT OF THE WAY. 2 1/2" ROBERTSON SCREWS 16 req B
Step Three LIFT UP ONE SIDE OF THE TRUSS FRAME ASSEMBLY AS THE SECOND PERSON SLIDES ONE POST OVER THE CORNERS OF THE OF TRUSS FRAME. 2 SLIDE THE TRUSS FRAME INTO THE SADDLE OF THE POST AS SHOWN, REST THE POSTS ON THE GROUND WITH THE OTHER SIDE OF THE TRUSS FRAME ASSEMBLY ON THE GROUND. ATTACH THE POST TO THE TRUSS FRAME AS DESCRIBED IN THE CORNER DETAIL DRAWING. DC-1305 DC-1041 1 DC-1041 DC-1075 DC-1075 ATTACH THE POSTS TO THE CORNER OF THE TRUSS FRAME WITH FOUR 2 1/2" ROBERTSON SCREWS THROUGH THE INSIDE INTO THE TRUSS FRAME AS SHOWN IN CORNER DETAIL ATTACH TWO BRACKETS (DC 1075) TO BOTH CORNER POSTS AND THE TRUSS FRAME ASSEMBLY. CORNER DETAIL B 2 1/2" ROBERTSON SCREWS 24 req
Step Four LIFT UP THE SECOND SIDE OF THE TRUSS FRAME ASSEMBLY AS THE SECOND PERSON ATTACHES THE TWO REMAINING POSTS TO THE CORNERS OF THE TRUSS FRAME. SLIDE THE TRUSS FRAME INTO THE SADDLE OF THE POST AS SHOWN, AND ATTACH TO THE TRUSS FRAME AS DESCRIBED IN THE CORNER DETAIL DRAWING. 1 2 DC-1041 CORNER DETAIL ATTACH THE POSTS TO THE CORNER OF THE TRUSS FRAME WITH TWO 2 1/2" ROBERTSON SCREWS THROUGH THE INSIDE SUPPORT INTO THE TRUSS FRAME AS SHOWN IN CORNER DETAIL B 2 1/2" ROBERTSON SCREWS 8 req
Step Five PLACE THE CORNER BRACKETS IN EACH CORNER AS SHOWN. PLACE THE BRACKETS TIGHT INTO THE CORNERS, ADJUST THE BOTTOM OF THE POSTS SO THAT THE BRACKETS ARE TIGHT ON BOTH EDGES. ATTACH EACH BRACKET TO THE POST AND THE TRUSS FRAME AS SHOWN WITH FOUR 2 1/2" ROBERTSON SCREWS. DC-1075 DC-1075 B 2 1/2" ROBERTSON SCREWS 16 req
Step Six BUILD THE SKYLIGHT FRAME USING THREE 2 1/2" SCREWS ON EACH CORNER. IT IS IMPORTANT TO "CHASE" CORNERS AS SHOWN BELOW. DC-1681 DC-1681 DC-1681 DC-1681 2 1/2" ROBERTSON SCREWS 12 req B
Step Seven PLACE SKYLIGHT FRAME ON A FLAT SURFACE. ATTACH EACH COMMON RAFTER TO THE CENTRE OF EACH SIDE (BOTTOM OF RAFTER FLUSH WITH BOTTOM OF SKYLIGHT FRAME - SEE SECTION VIEW). USE TWO 3" (9cm) HEX SCREWS THROUGH THE SKYLIGHT FRAME INTO COMMON RAFTERS AS SHOWN INTO EACH RAFTER. DC-1675 EQ. EQ. DC-1675 DC-1675 DC-1675 DC-1675 FLUSH FLUSH DC-1675 4'-8" [141cm] 4'-8" [141cm] SECTION VIEW 3" HEX HEAD SCREWS 8 req M
Step Eight FLIP SKYLIGHT FRAME AND RAFTER ASSEMBLY OVER AND PLACE ON TRUSS FRAME AS SHOWN IN SECTION DETAIL. PLACE RAFTERS CENTERED ON THE TRUSS FRAME. DO NOT SCREW RAFTERS TO THE TRUSS FRAME AT THIS TIME. SECTION VIEW EQ EQ TOP PLAN VIEW
Step Nine PLACE HIP RAFTERS (DEALER CODE 1676) IN PLACE AS SHOWN IN SECTION DETAIL AND TOP VIEW. PLACE WITH OUTSIDE BOTTOM POINTS OF THE RAFTER FLUSH WITH THE BOTTOM OF THE SKYLIGHT FRAME. ATTACH EACH HIP RAFTER WITH TWO 3" (8cm) HEX SCREWS FROM THE INSIDE OF THE SKYLIGHT FRAME INTO THE TOP END OF THE HIP RAFTER AS SHOWN. DC-1676 DC-1676 DC 1676 SKYLIGHT FRAME ENDS OF RAFTER ARE FLUSH TO THE BOTTOM OF THE SUPPORT SECTION VIEW DC-1676 DC-1676 TOP PLAN VIEW M 3" HEX HEAD SCREWS 8 req
Step Ten PLACE A LEFT AND RIGHT PANEL SUPPORT (DEALER CODE 1324 & 1325) ON TOP OF THE TRUSS FRAME AS SHOWN. PLACE THE PANEL SUPPORT SO THE ANGLE AT THE FRONT IS LINED UP FLUSH WITH THE TOP OF ALL THE RAFTERS. ATTACH EACH OF THE EIGHT PANEL SUPPORTS WITH FOUR 2 1/2" SCREWS DOWN INTO THE TOP OF THE TRUSS FRAME AS SHOWN. (dc-1325) (dc-1324) (dc-1324) (dc-1325) FLUSH FLUSH (dc-1324) (dc-1325) (dc-1325) (dc-1324) SECTION VIEW (dc-1324) (dc-1325) 2 1/2" ROBERTSON SCREWS 32 req B
Step Eleven DC-1758 DC-1244 FRONT VIEW DC-1244 PLACE THE ROOF STRAPPING ON TOP OF THE ROOF RAFTERS AS SHOWN. DC-1758 DC-1244 USE THE 2x4 TOP BEVELLED PIECE (DC-1758) AT THE TOP OF THE RAFTERS, TIGHT TO THE SKYLIGHT FRAME. PLACE THE PIECES CENTRED ON THE RAFTERS. ATTACH THEM WITH SIX 2 1/2" SCREWS DOWN THOUGH THE STRAPPING INTO THE RAFTERS AS SHOWN. REPEAT THIS FOR THE MID STRAPPING (DC-1244). MAKE SURE THAT THE COMPOUND ANGLE CUTS ARE FACE DOWN MAKING A TIGHT JOINT AT THE CORNERS. REPEAT THIS STEP FOR ALL FOUR SIDES OF THE ROOF. DC-1244 DC-1758 DC-1758 DC-1758 DO NOT STAND ON THE TRUSS FRAME OR RAFTER ASSEMBLY DC-1244 B TOP PLAN VIEW 2 1/2" ROBERTSON SCREWS 48 req
Step Twelve SECURE THE RAFTERS IN PLACE WITH SCREWS THROUGH THE OUTSIDE OF THE TRUSS FRAMES ON ALL FOUR SIDES. SECURE THE COMMON RAFTERS ON EACH SIDE WITH TWO 3" HEX HEAD SCREWS AS SHOWN IN DETAIL 1 BELOW. DETAIL - 1 USE 3" SCREWS TO SECURE THE BOTTOM OF THE HIP RAFTERS (DETAIL 2). PLACE THE SCREWS THROUGH THE CORNER OF THE TRUSS FRAME INTO THE END OF THE RAFTER. USE TWO SCREWS AT EACH CORNER. DETAIL - 2 M 3" HEX HEAD SCREWS 16 req
Step Thirteen CLOSURE TABS DEALER CODE: 1834 ROOFING SHEET CLOSURE TABS DEALER CODE: 1834 BEFORE PLACING THE ROOFING SHEETS, PLACE THE CLOSURE TABS ON THE UNDERSIDE OF THE ROOFING, BEHIND THE FIRST ROW OF DRILLED SCREW HOLES AS SHOWN IN THE ROOF EDGE SECTION. CUT OFF ENDS OF CLOSURE TAB AS NECESSARY. SECTION VIEW 0093_Milano_11x11_Instructions_V1.2 EN
Step Fourteen TIP: PLACE THE ROOFING ON ONLY THREE SIDES OF THE ROOF THEN MOVE ON TO THE NEXT STEP. THIS WILL MAKE IT EASIER TO PLACE THE SKYLIGHT BY NOT HAVING TO GO ON THE ROOF. DC-1853 NOTE: FASTEN ALL ROOFING SCREWS PRIOR TO STEPPING ON ROOF. DC-1856 DC-1855 DC-1854 FRONT VIEW PLACE THE METAL SHEETS TIGHT TO THE OUTSIDE EDGE OF SKYLIGHT FRAME. NOT ON TOP OF THE FRAME. PLACE THE FOUR METAL ROOFING SHEETS ON THE ROOF STRAPS AS SHOWN. LAY THE PIECES OUT EVENLY. PLACE THE TWO CENTRE SHEETS TIGHT TO THE SKYLIGHT BOX. MAKE SURE YOU HAVE ALL FOUR PIECES IN PLACE WITH AND EQUAL OVERHANG OVER THE THE WHOLE EDGE OF THE EAVE (BOTTOM STRAPPING PIECE). ATTACH THE METAL ROOF SHEETS TO THE STRAPPING WITH 1" HEX HEAD ROOFING SCREWS. PLACE A SCREW THROUGH EACH THE PRE-DRILLED HOLES IN THE ROOFING SHEETS. DO THIS STEP ON THREE SIDES OF THE ROOF. I SECTION VIEW 1" ROOF SCREWS 120 req
Step Fifteen ASSEMBLE THE SKYLIGHT ASSEMBLY USING THE DEALER CODES SHOWN BELOW. ATTACH EACH END OF THE 1841 TO 1840 USING ONE 2 1/2" HEX HEAD SCREWS. L 2 1/2" HEX HEAD SCREWS 4 req
Step Sixteen UNROLL THE FOAM WEATHER STRIP AND PLACE ON THE INSIDE EDGE ALONG THE PERIMETER OF THE SKYLIGHT FRAME DC: 1850 TRIM AS NEEDED
Step Seventeen CAREFULLY PEEL PROTECTIVE COATING OFF BOTH SIDES OF THE ACRYLIC PANEL ALIGN THE CENTRE PRE-DRILLED HOLES OF THE ACRYLIC WITH THE PRE-DRILLED HOLES OF THE SKYLIGHT FRAME. ONCE THE ACRYLIC IS IN PLACE SCREW THROUGH THE PRE-DRILLED HOLES USING 1 1/2" ROOF SCREWS WITH POLYZIP WASHERS AS SHOWN. IT IS IMPORTANT THAT THE SCREWS ARE CENTRED IN ACRYLIC HOLES. THIS IS TO PREVENT CRACKING OF THE ACRYLIC CAUSED BY EXPANSION AND CONTRACTION DC: 1842 90 J 1 1/2" ROOFING SCREWS WITH POLYZIP WASHERS 2 req
Step Eighteen PLACE THE REMAINING SCREWS THROUGH THE PRE-DRILLED HOLES INTO THE SKYLIGHT FRAME. IT IS IMPORTANT THAT THE SCREWS ARE CENTRED IN ACRYLIC HOLES. THIS IS TO PREVENT CRACKING OF THE ACRYLIC CAUSED BY EXPANSION AND CONTRACTION 90 J 1 1/2" ROOFING SCREWS WITH POLYZIP WASHER 14 req
Step Nineteen LIFT THE SKYLIGHT ASSEMBLY UP ONTO THE ROOF, THEN CAREFULLY PLACE IT DOWN INTO POSITION ON TOP OF THE SKYLIGHT FRAME. FASTEN THE SKYLIGHT FRAME TO THE THE 2x6 FRAME. ATTACH WITH THREE SCREWS ON ANGLE INTO EACH SIDE OF THE SKYLIGHT FRAME AS SHOWN ON SECTION VIEW. SECTION VIEW 1 1/2" ROBERTSON SCREWS 12 req A
Step Twenty DC-1853 NOTE: FASTEN ALL ROOFING SCREWS PRIOR TO STEPPING ON ROOF. DC-1856 DC-1855 DC-1854 FRONT VIEW PLACE THE FOUR METAL ROOFING SHEETS ON THE ROOF STRAPS AS SHOWN. LAY THE PIECES OUT EVENLY. PLACE THE TWO CENTRE SHEETS TIGHT TO THE SKYLIGHT BOX. MAKE SURE YOU HAVE ALL FOUR PIECES IN PLACE WITH AND EQUAL OVERHANG OVER THE THE WHOLE EDGE OF THE EAVE (BOTTOM STRAPPING PIECE). ATTACH THE METAL ROOF SHEETS TO THE STRAPPING WITH 1" HEX HEAD ROOFING SCREWS. PLACE A SCREW THROUGH EACH THE PRE-DRILLED HOLES IN THE ROOFING SHEETS. I SECTION VIEW 1" ROOF SCREWS 40 req
Step Twenty One CAREFULLY PEEL THE BACKER AND PLACE THE SEALING TAPE (DC-2033) UNDER THE SKYLIGHT FRAME FLASHING AS SHOWN IN DETAIL 1 SEALING TAPE DC - 2033 0093_Milano_11x11_Instructions_V1.2 EN
Step Twenty Two CAREFULLY PEEL BACKER AND PLACE THE SEALING TAPE (DC - 2033) OVER TOP OF THE JOINT BETWEEN THE ROOFING SHEETS. APPLY PRESSURE TO ADHERE THE TAPE TO THE CONTOUR OF THE ROOFING SHEETS ONCE ADHERED FULLY, TRIM AT EDGE OF THE ROOFING SHEET AS SHOWN IN DETAIL 1 REPEAT THIS ON ALL FOUR SIDES CENTRED ON JOINT. THE SEALING TAPE MUST BE CENTERED ON THE JOINT. DETAIL 1 0093_Milano_11x11_Instructions_V1.2 EN
Step Twenty Three PLACE THE METAL HIP CAPS ON EACH CORNER OF THE ROOF AS SHOWN. PLACE EACH CAP SO THAT THE TOP OF THE CAP FITS TIGHT INTO THE CORNER OF THE SKYLIGHT FRAME UNDER THE SKYLIGHT FLASHING. MAKE SURE THAT THE CAP IS SITTING CENTRED ON THE HIP, THEN ATTACH IT THROUGH THE ROOFING SHEET AND INTO THE STRAPPING. SCREWS MUST BE FASTENED THROUGH THE TOP RIBS OF THE ROOFING SHEET ONLY. DO NOT OVER TIGHTEN, OR THE HIP CAPS MAY BE DAMAGED. SCREWS MUST BE FASTENED THROUGH THE TOP RIBS OF THE ROOFING SHEET ONLY. DC-1179 DC: 1179 DC-1179 DC: 1179 DC-1179 I 1" ROOF SCREWS 24 req
Step Twenty Four PLACE THE TWO PIECES OF THE EACH CURTAIN RAIL TOGETHER. SECURE THE TWO PIECES TOGETHER WITH THE SCREWS PROVIDED WITH THE RAIL. USE THE TWO SPACERS (DC-2030) TO SET THE HEIGHT OF THE RAIL ON THE TRUSS FRAME. CENTRE THE RAIL SO THERE IS AN EVEN SPACE AT EITHER END BETWEEN THE THE CURTAIN RAIL AND THE ADJACENT TRUSS FRAME. ATTACH THE RAIL TO THE INSIDE OF THE TRUSS FRAME AS SHOWN IN DETAIL -1 AND DETAIL -2. DC-2030 SPACER 1 16 7 " DETAIL - 1 FLUSH DETAIL - 2 EQ. SECTION VIEW DC-1641 SECURE RAILS TOGETHER DC-1641 A EQ. 1 1/2" ROBERTSON SCREWS 40 req
Step Twenty Five MIDDLE OF CURTAIN PLACE ALL THE CURTAIN HOOKS INTO THE CURTAIN RAILS. THE HOOKS SHOULD BE FACING THE INSIDE OF THE GAZEBO. MIDDLE OF CURTAIN ZIPPER PLACE ELEVEN HOOKS AT EACH CORNER IN EACH TRACK (176 HOOKS TOTAL). ONCE THE HOOKS ARE IN PLACE SCREW DOWN THE HOOK STOPS AT THE END OF THE RAILS AS SHOWN IN DETAIL - 2 HANGING THE DRAPES THE SOLID DRAPE IS MEANT TO HANG ON THE OUTER HOOKS AND THE SCREEN DRAPE IS MEANT TO HANG OF THE INNER HOOKS. FIND THE CENTRE OF EACH OF THE DRAPE CURTAINS AND POSITION AT THE CORNER POSTS OF THE STRUCTURE. DETAIL - 1 SLIDE THE HOOKS INTO THE EYELETS AT THE TOP OF THE CURTAINS. ONE SIDE OF THE CURTAIN WILL COVER HALF OF ONE SIDE OF THE STRUCTURE. ZIPPER ZIPPER ZIPPER MIDDLE OF CURTAIN MIDDLE OF CURTAIN HOOK STOPS DETAIL - 2