Tools S type insert, straight shank Specification of tools Stock ØD L1 L ød Number of teeth Z asic dimensions(mm) Weight (kg) 0 1 0. -0-G-SD09-0 1-0-G-SD09-0 1-0-G-SD1-0 1-0-G-SD1-0 1 1. Stock available -0-G-SD09-0 Produce according to order S type insert, rbor mounting Specification of tools Stock asic dimensions(mm) ØD L ød Number of of teeth coupling Z Weight (kg) -0SD09-0 0. -0SD09-0 0. -0-7-SD09-0 7 0. -0SD1-0 0. -0-7-SD1-0 7 0. -080-7-SD1-0 80 7 0.9-100SD1-0 100 Stock available Produce according to order pplicable tool D9-10/D1-18 Tools code key 0-1 Grade selection guide 1-19 Technical data 1-1 119
Tools Spare parts Tool type Insert Screw Clamp Screw Clamp Wrench -SD09 I0M. 08TT I0M 8. WT10IP WD-0 -SD1 I0M 8. WT1IP WT1IP Selection of inserts Workpiece material Good working condition Normal working condition ad working condition Steel Stainless steel Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy Insert she asic dimensions(mm) CVD Coating PVD Coating Cermet Re S1 D1 YC01 YM1 YM1 YD1 YD YG10 YG0 YG0 YG1 YG YNG11 YNG11C YC0S Cemented carbide YD01 YD101 YD01 SDMT09T1-DM 1 1..97 9. SDMT101-DM 1.0.7 1.7 Recommended grade and always stock available Recommended grade and produce according to order vailable grade and always stock available vailable grade and produce according to order 10
Tools W type insert, straight shank Specification of tools Stock ØD L1 L ød Weight (kg) 0.8 10 0 0. -00-G0-WP0-0-L 0.8 100 180 0 0. -00-G0-WP0-0-XL 0.8 10 0-0-G-WP0-0-M. 0 1 0. -0-G-WP0-0-L. 10 00 0. -0-G-WP0-0-XL. 180 00 1.0-0-G-WP0-0-M. 1-0-G-WP0-0-L. 10 00 1.0-0-G-WP0-0-XL. 180 00 1. -0-G-WP0-0-M. 1 0.9-0-G-WP0-0-L. -0-G-WP0-0-XL. 00-0-G-WP08-0-M 1 0.9-0-G-WP08-0-L -0-G-WP08-0-XL 00 1.9-0-G-WP09-0-M.0 1 1.9-0-G-WP09-0-L.0. Stock available -00-G0-WP0-0-M Number of teeth Z asic dimensions(mm) Produce according to order Spare parts Clamp/Insert screw Clamp Wrench Tool type -WP0 I0M. 08TT -WP0 I0M 8. -WP08 -WP09 pplicable tool D9-D10 I0M 1 WT10P WT1P WD-08 Tools code key 0-1 Grade selection guide 1-19 WT0IT Technical data 1-1 11
Tools W type insert, rbor mounting Specification of tools Stock asic dimensions(mm) ØD L ød Number of of teeth coupling Z Weight (kg) -0WP0-0. 0. -0WP08-0 0. -0WP08-0 0.7-0-7-WP08-0 7 0.7-080-7-WP08-0 80 7-100WP08-0 100. -1WP08-07 1 7. -10WP08-08 10 8.0-0WP09-0.0 0.7-080-7-WP09-0 80.0 7-100WP09-0 100.0.1-1WP09-0 1.0.7-10WP09-07 10.0 7. Stock available Produce according to order Spare parts Clamp/Insert screw Clamp Wrench -WP0 I0M 8. WT1S -WP08 I0M 1 WD-08 -WP09 I0M 1 WD-08 Tool type 1 pplicable tool D1-D18 Tools code key 0-1 -WT0IT Grade selection guide 1-19 Technical data 1-1
Tools Selection of inserts Workpiece material Good working condition Normal working condition ad working condition Steel Stainless steel Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy Insert she asic dimensions(mm) CVD Coating PVD Coating Cermet Re S1 D1 WPGT01ZSR 11. 7.9 WPGT001ZSR 11. 9. WPGT0801ZSR 11. WPGT0907ZSR 11. 7 1 YC01 YM1 YM1 YD1 YD YG10 YG0 YG0 YG1 YG YNG11 YNG11C YC0S Cemented carbide Recommended grade and always stock available Recommended grade and produce according to order vailable grade and always stock available vailable grade and produce according to order YD01 YD101 YD01 1
Tools Cutting margin K pproximate R in machining program pplicable insert pproximate R(mm) Cutting margin K(mm) WPGT01ZSR 0. WPGT001ZSR. 0.7 Piont R in programming WPGT0801ZSR.0 0.7 Cutting margin K WPGT0907ZSR.0 1. SDMT09T1-DM. 7 SDMT101-DM.0 0.9 Different machining styles Ramp machining Piont R in programming Helical interpolation milling tool diameter Pre-hole diameter Hole diameter to be machined Reduce the feed rate in ramp and helical machining operations. Set the axial feed rate below 0.mm/rev in drilling operation. e careful! Long chippings may fl y out in drilling operation. The cutting of each rotation can't exceed the maximum cutting ( ) The S type insert not only is plied in the machining operations mentioned above, but also able to be used for plunge milling. Selection guide for series series tools ( install SD inserts) possess perfect edge strength and excellent economical effi ciency, have more advantages in face milling. series tools ( install WP inserts) possess good cability of chip removal, have more advantages in cavity milling. 1
Tools Recommended cutting parameters Workpiece material Hardness H Insert grade Cutting speed (m/min) xial cutting Ø Ø0// Feed rate per tooth xial cutting Feed rate per tooth Soft steel Carbon Steel H180 H180-80 YM1 1(10-0) 1(100-00) 0.~1.0 ~1. ~1. 1.0~ P lloy steel lloy tool steel H80- H YM1 10(80-180) 0.~ ~1. 0.~1.0 1.0~ pre-hardened steel HRC YM1 10(80-10) 0.~ 0.~1.0 0.~1.0 ~1. M Stainless steel H YM1 10(80-10) 0.~1.0 0.~1.0 ~1. ~1. K Common Tensile strength cast Iron YG0 1(100-00) 0.~1.0 1.0~ ~1. 1.~1. MPa Tensile strength Nodular cast iron YG0 10(80-10) 0.~ ~1. 0.~1.0 1.0~ 800MPa Recommended cutting parameters Workpiece material Hardness H Insert grade Cutting speed (m/min) xial cutting Ø Ø/ Ø80/100 Feed rate per tooth xial cutting Feed rate per tooth xial cutting Feed rate per tooth Soft steel Carbon steel H180 H180-80 YM1 1(10-0) 1(100-00) ~1. 1.0~ 1.1~ 1.1~ 1.0~ 1.0~ P lloy steel lloy tool steel H80- H YM1 10(80-180) 0.~1.0 1.0~ 0.9~1. 1.1~ ~1. 1.0~ Pre-hardened steel HRC YM1 10(80-10) 0.~1.0 ~1. 0.9~1. 0.9~1. ~1. ~1. M Stainless steel H YM1 10(80-10) ~1. ~1. 1.1~ 0.9~1. 1.0~ ~1. K Common cast iron Nodular cast iron Tensile strength MPa Tensile strength 800MPa YG0 1(100-00) ~1. 1.~1. 1.1~ 1.~1.7 1.0~ 1.~1.7 YG0 10(80-10) 0.~1.0 1.0~ 0.9~1. 1.1~ ~1. 1.0~ 1
series Major cutting force (resultant cutting force) xial force Radial force Feed rate of worktable The feature of high feed tool is to resolve the major cutting force to the axial direction, greatly reduce the radial cutting force, thus improve tool s cability of shock resistance. In addition, this structure can effectively reduce the vibration in long overhang milling plication. 1