CP1541E CA55 05/15/25/35 Series Innovative Carbides for Steel Machining High speed.long tool life CA5505 Light Interrupted CA5515 Interrupted.General use CA5525 Heavy Interrupted CA
Innovative Carbides for Stee l Machining CA55 05/15/25/35 Completion of The CA55 Series 1 Bright Gold Coating Super smooth surface finishing technology Prevents Adhesion and Sudden Fracture when Machining Steel High Quality Surface Finish and High Reliability Easy to Identify Used Cutting Edges Even in Dim Light SCM420 Ring Gear V=400m/min d=1 ~ 1.5mm f=0.35mm/rev Wet CNMG120412CQ High speed.long tool life CA5505 120 pcs/edge Bright Gold Coating Conventional Coating Comp. A (Coated) 100 pcs/edge With the CQ chipbreaker (CA5505), chip control is improved and machined times as many workpieces as Competitor A. 2 High Aspect Ratio "Ultra Fine TiCN" Highspeed & Highefficiency Steel Machining is Possible Due to the High Aspect Ratio Ultra Fine TiCN + Tough Al2O3 Coating TiN Surface Smoothness / Welding Resistance S35C Bolt V=230m/min d=1 1.5mm f=2mm/rev Wet TNMG160408PS Light Interrupted CA5515 αal2o3 High Temperature Stability / Crater Wear Resistance Special Interlayer High Binding Force / Prevents Peeling TiCN Improved Fracture Resistance and Wear Resistance due to the High Aspect Ratio and Fine Columnar Structure Special Carbide Substrate Comp. B (Coated) 500 pcs/edge 350 pcs/edge CA5515 machined 1.4 times as many workpieces as Competitor B. CA5515 enabled stable machining without chipping even with increased cutting velocity V=200 230m/min.
New Chipbreakers CJ Chipbreaker (Finish Middle) VF Chipbreaker Positive Type (Finish) SS400 Interrupted.General use CA5525 3 Applicable Cutting Range The CA55 series has proven to outperform competitor s coated carbides in a wide range of applications Hex Stock V=150 180m/min d=1.5mm f= 0.3mm/rev Wet CNMG120408GS P05 High speed.long tool life CA55 05 60 pcs/edge P05 Comp. C (Coated) 2030 pcs/edge Classification P15 P25 P15 Light Interrupted CA55 15 P25 Interrupted.General use CA55 25 Hex Stock Cutting. CA5525 machined 23 times as many workpieces as Competitor C. Cutting edge condition of CA5525 was better than Competitor C and still good for further machining even after cutting 60 pcs /edge. P35 P35 Heavy Interrupted CA55 35 Continuous Light Interrupted Interrupted Heavy Interrupted Heavy Interrupted CA Application S43C Sifter Gear V=120m/min d=1.8mm f=mm/rev Wet CNMG120408PT Interrupted cutting 300 pcs/edge The CA55 Series Completion of Carbides for Steel Machining Comp D. (Coated) 200 pcs/edge CA machined 1.5 times as many workpieces as Competitor D. 2
Case Studies S45C S55C Flange Inner Race V=220m/min V=150m/min d= 1.5mm d=1mm f=0.15~0.35mm/rev f=0.3mm/rev Dry DNMG150412HQ CNMG120408CQ 300 pcs/edge 400 pcs/edge Comp. E (Coated) 300 pcs/edge Comp. F (Coated) 200 pcs/edge CA5515 machined 1.5 times as many workpieces as Competitor E. S45C SNCM420H Hub Turbine Shaft V=200m/min d=1 1.5mm V= 170m/min d=1.0mm f=0.1 0.3mm/rev f=5mm/rev DNMG150412HQ CNMG120408GS CA5515 had stable tool life without chipping compared to Competitor E. CA5515 machined 2 times as many workpieces as Competitor F. 320460 pcs/edge 1500 pcs/edge Comp. G (Coated) 200250 pcs/edge Comp. H (Coated) 1000 pcs/edge CA5525 machined more than 1.5 times as many workpieces as Competitor G. Cutting edge condition of CA5525 was better than Competitor G. CA5525 machined 1.5 times as many workpieces as Competitor H. Cutting edge condition of CA5525 was better than Competitor H and still good for further machining. 3
S35C (Forged) SCM440 Clutch Parts V=150m/min d=1 1.8mm f=0.15mm/rev WNMG080408CQ Gear V=150m/min d= 2.5mm f=mm/rev CNMG120408GS over 450 pcs/edge 190 pcs/edge Comp. I (Coated) 300 pcs/edge Comp. J (Coated) 140 pcs/edge CA5525 machined 1.5 times as many workpieces as Competitor I. (All 6 of CA5525 s cutting edges were able to machine 450 pcs/edge) CA5525 machined 1.3 times as many workpieces as Competitor J. CA5525 showed superior fracture resistance compared with Competitor J. SPHD S35C Pulley V=800m/min d=mm f=0.15 mm/rev DNMG150408CQ Clutch V=220m/min d= 1.5mm f=0.1 8mm/rev WNMG080408HQS over 900 pcs/edge 225 pcs/edge Comp. K (Coated) 400500 pcs/edge Comp. L (Coated) 100120 pcs/edge This process required both fracture resistance and wear resistance because of variable machining parameters and high cutting speed. CA5525 machined about 2 times as many workpieces as Competitor K. CA5525 showed superior wear resistance and fracture resistance compared with Competitor K. CA5525 machined 1.8 times as many workpieces as Competitor L.
Righthand shown I.C. Thickness Hole CornerR Righthand shown I.C. Thickness Hole CornerR Relief CA CNMG 120404WP 120408WP CNMG 120404WQ CNMG 120408PT 120412PT CNMG 160608PT 160612PT 160616PT 15.875 6.35 6.35 120408WQ 120412WQ CNMG 120408GT 120412GT CNMG 120402GP 120404GP 120408GP CNMG 090404HQ 090408HQ CNMG 120404HQ 120408HQ 120412HQ CNGG 120408HQ 120412HQ CNMG 120404CQ 120408CQ 120412CQ CNMG 120408HT 120412HT CNMG 120404 120408 120412 120416 CNMG 160608 160612 160616 CNMG 190608 190612 190616 15.875 6.35 6.35 19.05 6.35 7.94 CNMM 120408HX CNMG 160608CQ 160612CQ 15.875 6.35 6.35 CNMM 190612HX 19.05 6.35 7.94 CNMG 120408CJ 120412CJ CNMG 160612CJ 160616CJ 15.875 6.35 6.35 CNMG 120404XP 120408XP CNMG 120404CS 120408CS CNMG 120404XQ 120408XQ 120412CS CNMG 090404GS 090408GS CNMG 120408XS CNMG 120404GS 120408GS 120412GS CNMG 120404PS 120408PS 120412PS 120416PS CNMG 160612PS 160616PS 15.875 6.35 6.35 CNMG 120408HU CNMG 120404C 120408C 120412C 120416C CNMG 160612C 15.875 6.35 6.35 CNMG 120404HS 120408HS 120412HS 120416HS CNMG 120408ZS 120412ZS :Standard Stock :Scheduled to be Stocked in January 2007 5
Righthand shown I.C. Thickness Hole CornerR Relief CA Righthand shown I.C. Thickness Hole CornerR Relief CA CNMG 120408GC 120412GC CNMA 120404 120408 120412 120416 DNMG 110404GP 110408GP DNMG 150402GP 150404GP 150408GP DNMG 110402HQ 110404HQ DNMG 150404HQ 150408HQ 150412HQ DNMG 150408PT 150412PT DNMG 150608PT 150612PT DNMG 150408GT 150412GT DNMG 150608GT 150612GT DNMG 150408HT 150412HT DNMG 150612HT DNMG 150404 150408 150412 DNMG 150604 150608 150612 DNMG 150604HQ 150608HQ 150612HQ DNMG 150404XP 150408XP DNMG 150404CQ 150408CQ 150412CQ DNMG 150604CQ 150608CQ 150612CQ DNMG 150408CJ 150412CJ DNMG 150404XQ 150408XQ DNMG 150408XS DNMG 150608CJ 150612CJ DNMG 150408HU DNMG 150404CS 150408CS DNMG 110404GS 110408GS DNMG 150404GS 150408GS 150412GS DNMG 150404PS 150408PS 150412PS DNMG 150604PS 150608PS 150612PS DNMG 150404HS 150408HS 150412HS DNMG 150604HS 150608HS 150612HS DNMG 150608C 150612C DNMG 150408ZS 150412ZS DNMG 150608ZS 150612ZS DNMG 150408GC 150412GC DNMG 150608GC 150612GC DNMA 150404 150408 KNMX 160405 R /L1 0.5 160410 R /L1 9.525 4.76 1.0 :Standard Stock :Scheduled to be Stocked in January 2007 6
Righthand shown I.C. Thickness Hole CornerR Relief CA Righthand shown I.C. Thickness Hole CornerR RNMG 090300 9.525 3.18 3.81 RNMG 120400 RNMG 150600 15.875 6.35 6.35 SNMG 120404HQ 120408HQ 120412HQ SNMG 120408PS 120412PS 120416PS SNMG 120408HS 120412HS 120416HS SNMG 120408PT 120412PT SNMG 120408GC 120412GC SNMA 120404 120408 120412 120416 120420 TNMG 160402GP 160404GP 160408GP 2.0 TNMG 110404HQ 110408HQ 6.35 4.76 2.26 TNMG 160404HQ 160408HQ 160412HQ TNMG 160404CQ 160408CQ 160412CQ TNMG 220408CQ 220412CQ SNMG 120408HT SNMG 120404 120408 120412 120416 120420 SNMG 190612 190616 19.05 6.35 7.94 2.0 TNMG 160404CS 160408CS TNMG 110404GS 110408GS 6.35 4.76 2.26 TNMG 160404GS 160408GS SNMG 120408XP TNMG 160404PS 160408PS 160412PS TNMG 220404PS 220408PS 220412PS SNMG 120408XQ TNMG 160404HS 160408HS 160412HS SNMG 120408XS TNMG 160408PT 160412PT SNMG 120408C 120412C TNMG 160408GT 160412GT SNMG 120408ZS 120412ZS TNMG 160408HT 7 :Standard Stock :Scheduled to be Stocked in January 2007
Righthand shown I.C. Thickness Hole CornerR Righthand shown I.C. Thickness Hole CornerR TNMG 160404 160408 160412 VNMG 160402GP 160404GP 160408GP TNMG 220404 220408 220412 VNMG 160404VF 160408VF 160412VF TNMG 160404XP 160408XP VNMG 160404HQ 160408HQ 160412HQ TNMG 160404XQ 160408XQ VNMG 160404 160408 TNMG 160408XS WNMG 080404WP 080408WP TNMG 160408HU WNMG 080404WQ 080408WQ 080412WQ TNMG 160404 R /LST 160408 R /LST WNMG 06T304HQ 06T308HQ 9.525 3.97 3.81 TNMG 160404C 160408C 160412C WNMG 060404HQ 060408HQ TNMG 160408ZS 160412ZS WNMG 080404HQ 080408HQ 080412HQ TNMG 160408GC 160412GC WNMG 080404CQ 080408CQ 080412CQ TNMA 160404 160408 160412 160416 160420 12.70 4.76 3.81 2.0 WNMG 080408CJ 080412CJ TNMN 160404 160408 160412 160416 160420 12.70 4.76 3.81 2.0 WNMG 080408CS :Standard Stock :Scheduled to be Stocked in January 2007 8
Righthand shown I.C. Thickness Hole CornerR Righthand shown I.C. Thickness Hole CornerR Relief CA WNMG 060404GS 060408GS WNMG 080404C 080408C 080412C WNMG 080404GS 080408GS 080412GS WNMG 080408ZS 080412ZS WNMG 080404PS 080408PS 080412PS WNMG 080408GC 080412GC WNMG 080404HS 080408HS 080412HS WNMA 080408 080412 WNMG 080408PT 080412PT WNMG 080408GT 080412GT WNMG 080408HT 080412HT WNMG 080404 080408 080412 WNMG 080404XP 080408XP WNMG 080404XQ 080408XQ WNMG 080408XS WNMG 080408HU 9 :Standard Stock :Scheduled to be Stocked in January 2007
Lefthand shown I.C. Thickness Hole CornerR CCMT 060202HQ 060204HQ 6.35 2.38 2.8 CCMT 09T302HQ 09T304HQ 09T308HQ 9.525 3.97 4.4 CCMT 060202GK 060204GK 6.35 2.38 2.8 CCMT 09T302GK 09T304GK 9.525 3.97 4.4 CCMT 120404GK 120408GK 120412GK 12.70 4.76 5.5 Lefthand shown I.C. Thickness Hole CornerR 070204XP 6.35 2.38 2.8 11T302XP 11T304XP 11T308XP 9.525 3.97 4.4 11T304XQ 11T308XQ 9.525 3.97 4.4 RCMX 1003M0 10.0 3.18 3.6 RCMX 1204M0 12.0 4.76 4.2 CCMT 09T308 9.525 3.97 4.4 SCMT 09T304HQ 09T308HQ 9.525 3.97 4.4 CPMT 080204GP 7.94 2.38 3.3 CPMT 090304GP 090308GP 9.525 3.18 4.5 SPMR 090304 090308 SPMR 120304 120308 9.525 3.18 12.70 3.18 CPMH 080204HQ 080208HQ 7.94 2.38 3.5 CPMH 090304HQ 090308HQ 9.525 3.18 4.5 CPMH 080204 080208 CPMH 090304 090308 7.94 2.38 3.5 9.525 3.18 4.5 CPMT 080204XP 7.94 2.38 3.3 SPMN 120304 120308 12.7 3.18 TBMT 060102DP 060104DP 3.97 1.59 2.3 TCMT 110204HQ 110208HQ 6.35 2.38 2.8 CPMT 090304XP 090308XP 9.525 3.18 4.5 CPMT 090304XQ 090308XQ 9.525 3.18 4.5 070202GP 070204GP 6.35 2.38 2.8 11T304GP 11T308GP 9.525 3.97 4.4 070202HQ 070204HQ 070208HQ 11T302HQ 11T304HQ 11T308HQ 070202GK 070204GK 070208GK 11T302GK 11T304GK 11T308GK 6.35 2.38 2.8 9.525 3.97 4.4 6.35 2.38 2.8 9.525 3.97 4.4 090204GP 5.56 2.38 2.8 110304GP 110308GP 6.35 3.18 3.3 160304GP 9.525 3.18 4.4 090202HQ 090204HQ 5.56 2.38 2.8 110302HQ 110304HQ 110308HQ 6.35 3.18 3.3 160304HQ 160308HQ 9.525 3.18 4.4 090204XP 5.56 2.38 2.8 110304XP 110308XP 6.35 3.18 3.3 160304XP 160308XP 9.525 3.18 4.4 110304XQ 110308XQ 6.35 3.18 3.3 160304XQ 160308XQ 9.525 3.18 4.4 :Standard Stock :Scheduled to be Stocked in January 2007 10
Lefthand shown I.C. Thickness Hole CornerR Lefthand shown I.C. Thickness Hole CornerR TPMR 160304GP 9.525 3.18 VCMT 080202VF 080204VF 4.76 2.38 2.3 TPMR 110304HQ 110308HQ 6.35 3.18 TPMR 160304HQ 160308HQ 9.525 3.18 VCMT 080202HQ 080204HQ 4.76 2.38 2.3 TPMR 090204G 5.56 2.38 TPMR 110304 110308 TPMR 160304 160308 TPMN 110304 110308 TPMN 160304 160308 6.35 3.18 9.525 3.18 6.35 3.18 9.525 3.18 WBMT 060102 R /LDP 060104 R /LDP WBMT 080202 R /LDP 080204 R /LDP 3.97 1.59 2.3 4.76 2.38 2.3 L L WPMT 110204GP 6.35 2.38 2.8 WPMT 160304GP 9.525 3.18 4.4 WPMT 110202HQ 110204HQ 6.35 2.38 2.8 WPMT 160304HQ 160308HQ 9.525 3.18 4.4 L L VBMT 110304GP 6.35 3.18 2.8 VBMT 160404GP 160408GP 9.525 4.76 4.4 VBMT 110302VF 110304VF 110308VF 6.35 3.18 2.8 VBMT 160402VF 160404VF 160408VF 160412VF 9.525 4.76 4.4 VBMT 110304HQ 110308HQ 6.35 3.18 2.8 VBMT 160404HQ 160408HQ 160412HQ 9.525 4.76 4.4 :Standard Stock L:Lhand Only :Scheduled to be Stocked in January 2007