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TLE O ONTENTS Introduction... 2 LIN ERING DIE SETS Standard Die Sets... 3 Econoline Die Sets... 4 Economy Die Sets... 5 ack ost Die Sets... 6 & 7 enter ost Die Sets... 8 Diagonal ost Die Sets... 9 our ost Die Sets... 10 & 11 LL-ERING DIE SETS all-earing Die Set Operating Data & Design Selection... 12 Standard Die Sets... 13 Two ost Die Sets... 14 our ost Die Sets... 15 nchor Danly provides die sets to the metalworking industry throughout anada, the United States and Europe. We are proud of the fact that we supply our die sets to the utomotive, Metal Stamping, arm Implement and Home ppliance sectors as well as Electronics and Hardware. nchor Die Sets constructs standard models in steel or aluminum and we welcome specials. nchor can build die sets from 4 wide x 4 long to 120 wide x 360 long. Steel plates are also offered through the Die Set group. 2 2
STNDRD DIE SETS Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum L Lamina ins & ronze lated lamp Type ushings S 1 /2 W SEI- H STOKED OR ROMT SHIMENT rices available on request.o.. our lant Sales tax extra if applicable D.H. 1 Typical Special thickness can be supplied for an additional charge. Welded shank available, price on request. SHNKS VILLE 1 /2 dia. x 2 1 /8 (1 1 /4-12 N) 2 dia. x 2 7 /8 (1 1 /4-12 N) 2 1 /2 dia. x 2 7 /8 (1 1 /4-12 N) 3 dia. x 3 (1 1 /4-12 N) When Ordering Specify: 1. Type Standard 2. Dimensions & 3. Thickness.H. and D.H. 4. Length of ins 5. Size and location of Shank if required 6. ushings if other than standard 3 3
EONOLINE DIE SETS Mild Steel late rices available on request.o.. our plant Sales tax extra if applicable EONOLINE Die Sets are a high grade commercial die set suitable for most precision requirements. EONOLINE Die Sets are completely assembled before shipment. EONOLINE Die Sets are equipped with Lamina ronze lated ress it Shoulder usings complete with grease fittings and steel guide pins hardened and ground. EONOLINE Die Sets are torch-cut from rime late and lanchard ground. H SEIY LENGTH O GUIDE INS VILLE: 5, 5-1/2, 6, 6-1/2, 7, 7-1/2 or 8 long at no extra charge. Longer lengths available. Dimension is 2-1/2 with 1-1/2 diameter pins..h. SHNKS VILLE 1 /2 dia. x 2 1 /8 (1-1/4-12 N) 2 dia. x 2 7 /8 (1-1/4-12 N) 2 1 /2 dia x 2 7 /8 (1-1/4-12 N) 3 dia. x 3 (1-1/4-12 N) When ordering specify: 1. Type EONOLINE 2. Dimension & 3. Thickness.H. and D.H. 4. in Length 5. Size and location of Shank if required 4 4
EONOMY DIE SETS Mild Steel late rices available on request.o.. our plant Sales tax extra if applicable EONOMY DIE SETS are presently utilized in numerous applications within the Die Making Industry. Lamina Guide ins...hardened and ground Lamina ronze lated usings...ress it Type with grease fitting W Torch cut from rime Steel late, lanchard ground and bored (not reamed) to produce an accurate economical Die Set 1 /2 Length of Guide ins available: 5, 5-1/2, 6, 6-1/2, 7 or 8 long t no extra charge Longer lengths available L SHNKS VILLE 1 /2 dia. x 2 1 /8 (1-1/4-12 N) 2 dia. x 2 7 /8 (1-1/4-12 N).H. D.H. S E I Y When ordering specify: 1. Type Economy 2. Dimension & 3. in Length 4. Shank diameter if required 5 5
K-OST DIE SETS Type 2 Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum Special Die Sets are manufactured in any size or shape to your specifications. rices available on request.o.. our plant S E I Y H.H. D.H. Sales tax extra if applicable Type 2 Die Sets are made to order and may not be returned for credit. SHNKS VILLE 1 /2 dia. x 2 1 /8 (1-1/4-12 N) 2 dia. x 2 7 /8 (1-1/4-12 N) 2 1 /2 dia x 2 7 /8 (1-1/4-12 N) 3 dia. x 3 (1-1/4-12 N) When ordering specify: 1. Type 2 2. Dimension & 3. Thickness.H. and D.H. 4. in Diameter and Length 5. Size and location of Shank if required 6. ushings if other than standard 6 6
K-OST DIE SETS Type 2, cont. nchor Die Sets are equipped with Lamina lamp-type ronze-lated Shoulder ushings 7 7
ENTER INS, Type 2 D D+ ENTER-OST DIE SETS Type 2 Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum etween ins S E H.H. I Y D.H. DIGONL INS, Type D2 D D+ 1-1/4 & 1-1/2 ins etween ins S E H.H. I Y D.H. When ordering specify: 1. Type 2 or D2 2. Dimension & 3. Thickness.H. and D.H. 4. in Diameter and Length 5. Size and location of Shank if required 6. ushings if other than standard 8 8
DIGONL-OST DIE SETS Type D2 SHNKS VILLE 11/2 dia. x 21/8 (1-1/4-12 N) 2 dia. x 27/8 (1-1/4-12 N) 21/2 dia x 27/8 (1-1/4-12 N) 3 dia. x 3 (1-1/4-12 N) Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum nchor Die Sets are equipped with Lamina lamp-type ronze-lated Shoulder ushings n Special Die Sets are manufactured in any size x or shape to your specifications. n rices available on request.o.. our plant n Sales tax extra if applicable n Type 2 and D2 Die Sets are made to order and may not be returned for credit. 9 9
OUR-OST DIE SETS Type R4 Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum Right front guide pin is offset.25 to prevent x accidental reversing Special Die Sets are manufactured in any size or shape to your specifications S E I Y H.H. D.H. rices available on request.o.. our plant Sales tax extra if applicable R4 Die Sets are made to order and may not be returned for credit 1 ins 1 1 /4 ins SHNKS VILLE 1 /2 dia. x 2 1 /8 (1-1/4-12 N) 2 dia. x 2 7 /8 (1-1/4-12 N) 2 1 /2 dia x 2 7 /8 (1-1/4-12 N) 3 dia. x 3 (1-1/4-12 N) When ordering specify: 1. Type R4 2. Dimension & 3. Thickness.H. and D.H. 4. in Diameter and Length 5. Size and location of Shank if required 6. ushings if other than standard 10 10
OUR-OST DIE SETS Type R4, cont. Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum nchor Die Sets are equipped with Lamina lamp-type ronze-lated Shoulder ushings nchor will build die sets up to 120 wide x 360 long. 11 11
all-earing OERTING DT & DESIGN SELETION In component selection varied characteristics must be taken into consideration when selecting length of guide post, bushing and ball-bearing retainer, such as stroke, shut height and type of operation. To help in your selection we have supplied engineering data and instructions that should be used as a guide when making your component selection. The following conditions should be considered for the most effective performance in a specific application. ULL ONTT RE-LOD In this condition the guide post, bushing and ball-bearing retainer remain in full contact throughout the stroke cycle. This selection is beneficial and recommended for high speed, high production, short stroke dies. RE-LOD RELIEVED T TO O STROKE This may be accomplished by selecting the guide post bushing length that allows the guide post to disengage the bushing at the beginning of the stroke or cycle. This will result in the loss of pre-load while the ball retainer is still within the bushing. This condition may be utilized with long stroke dies. It also provides safe operation by eliminating pinch points and prevents foreign materials from entering the bushing. further benefit is it allows for re-registration of the ball retainer on each stroke. Removal of the punch holder or die holder from press is possible without total removal of dies. ULL DISENGGEMENT This condition is permissable when the ball retainer must totally disengage the bushing on applications requiring long strokes. Safety precautions (as outlined on page 12) should always be taken when employing this method. It should also be noted that the above illustration depicts the proper way to assemble (insert) the guide post and ball-bearing retainer into the bushing. When in a pre-loaded (rolling press fit) condition, the ball retainer will travel half the distance of movement. In a die set application it would be half the distance of the press stroke. LL ERING SSEMLY LURITION REOMMENDTION In operation of ball assembly, add lubricant once each 8-hour shift by spray or brush application. Use a lightweight spindle oil like Lamina all Lube. NEVER USE GRESE 12 12
STNDRD LL-ERING DIE SETS Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum L D SEIY SHUT HEIGHT W E S D.H. nchor all-earing Die Sets are made to traditionally high manufacturing requirements which have determined quality standards in the die set industry. Lamina omponents recision Retainer is made of heat-treated aluminum alloys with chrome alloy steel balls. Lamina omponents Guide osts and ushings are manufactured to rigid standards using the highest quality steel alloys. SHNKS VILLE 1 /2 dia. x 2 1 /8 (1-1/4-12 N) 2 dia. x 2 7 /8 (1-1/4-12 N) 2 1 /2 dia x 2 7 /8 (1-1/4-12 N) 3 dia. x 3 (1-1/4-12 N) When ordering specify: 1. Type Standard 2. Dimension & 3. Thickness.H. and D.H. 4. Minimum Shut Height 5. Stroke of ress 6. Size and location of Shank if required 13 13
TWO OST LL-ERING DIE SETS Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum K OST Style --2 O K J --2 --2 ENTER OST Style --2 -D-2 etween ushings* O DIGONL OST Style -D-2 K J Daylight ¼ Max. ushing Height Shut Height Open Height etween ushings* *Two pin sizes used to prevent reversing When ordering specify: 1. Type Standard 2. Dimension & 3. Thickness.H. and D.H. 4. Minimum Shut Height 5. Stroke of ress 6. Size and location of Shank if required 14 14
OUR OST LL-ERING DIE SETS Mild Steel late Stress Relieved upon Request lso available in 4140 steel and luminum OUR OST TYE -R-4 -R-4 O Right front guide pin is offset.25 to prevent accidental reversing K Special Die Sets are manufactured in any size or shape to your specifications rices available on request.o.. our plant J Sales tax extra if applicable R4 Die Sets are made to order and may not be returned for credit Special Die Sets are manufactured in any size or shape to your specifications. When ordering specify: 1. Type Standard 2. Dimension & 3. Thickness.H. and D.H. 4. Minimum Shut Height 5. Stroke of ress 6. Size and location of Shank if required 15 15
ommitted to Quality & ustomer Satisfaction nchor Danly is committed to be the customer focused world-class supplier of choice to the metal-working and plastics forming industry. We will help our customers to compete globally by providing innovative and value added products and services. nchor Die Sets 2590 Ouellette venue, Windsor, ON, anada N8X 1L7 Tel: 519-966-4431, 800-265-5007; ax: 519-966-3594 E-mail: wineng@anchordanly.com 1450 lphonse D-Roy, Montreal, Q, anada H1W 2K8 Tel: 514-525-5560, 800-263-5560; ax: 514-525-7835 E-mail: moneng@anchordanly.com 311 inebush Road, ambridge, ON, anada N1T 12 Tel: 519-740-3060, 800-265-7842; (anada only); ax: 519-740-8213 E-mail: cameng@anchordanly.com Detroit, MI US Tel: 248-547-5910, 800-543-3790; ax: 248-547-5918, 800-963-0400 E-mail: wineng@anchordanly.com 255 Industrial arkway, Ithaca, MI US 48847-9476 Tel: 989-875-5400, 1-800-243-2659: ax: 989-875-3719,1-800-833-2659 E-mail: quotes@anchordanly.com www.anchordanly.com 16 021-08/15