Key Figures of Oy SteelDone Group Ltd 15.4.3.2015 PREMISES AND WORKSHOPS Functions - Design - Project management - Prefabrication - Forming - Machining and welding - Heat treatment - Hardening - Installation and assembling - Foundry - Surface treatment and painting - Mobile cranes - Maintenance - Logistics Main figures - 10 workshops in Raahe, Ii, Turenki, Tampere and Tarnowskie Góry (Poland) - Total floor area: 75 000 m2 - Lifting capacity: max 100 t - Maximum lifting height: 11 m - Door opening by width x height up to: 12 x 11 m - Mobile Cranes up to 70 ton PERSONNEL IN METAL INDUSTRY Qualified Welders Personnel in assembly work Personnel in Machining Design Engineers amount 76 64 67 22 604 Total in Metal Industry FLAME AND PLASMA GANTRY CUTTERS Amount and type 6 CNC-controlled automates: EKo, Messer, Burny, Bystronic Cutting process: maximum cutting thickness for carbon steel Gas: 200 600 mm Plasma: 15-45 mm Laser: 20 mm Table size, mm Width 2000-4500 mm Length 9000-25 000 mm MECHANICAL (GUILLOTINE) SHEARS Amount and type Working width, mm Cutting thickness S355, mm 2 units; 2500-6060 6-10
PLATE BENDING MACHINES Amount/ Size of the work piece: Plate thickness for S355-steel: 9 pcs 3- or 4 roller machines Working width up to 4500 mm Minimum diameter 300 800 mm Width 3500 mm: up to 65 mm Width 2000 mm: up to 145 mm HYDRAULIC PRESS BRAKES Amount / Press power Width of the work piece, mm 4 units: - Ursviken, Jaromet, Aliko 500-1400 ton 4200-8000 OTHER PRESSING AND FORMING EQUIPMENT Operation Dimensions: 6 Hydraulic presses - Forming of plates and metal components Groove rolling machine (Roundo) Pressing power, 40-320 ton Ø 460 1500 mm, s 8-15 mm Number of workshop and assembly presses SUBMERGED ARC WELDING STATIONS 3/6 Amount / 10 Column and boom + roller bed Several turning tables Main dimensions for the work piece: - Length, mm - Diameter, mm - Weight (load for roller bed), ton L 4000-40 000 D 3000 9000 W 40-600 up to 40 ton Other information - Power 1000-1250 A AC/DC Multiwire
OTHER WELDING EQUIPMENT There are great variety of beveling equipment, tractors, semi-automatic track quides welding systems, personal welding units and turning tables. FOUNDRIES Foundry Materials Weigh range Dimensions TEVO, Turenki NiAl Bronze (Cu3) 50 ton TEVO LOKOMO, Tampere Miilucast, Raahe C- Mn Steels Stainless Steels Stainless Steels Hard Steels 30 ton 5 ton HEAT TREATMENT OVENS AND EQUIPMENT Inside dimensions: length x width x height, mm Power, Kw /Max. operation temperature, C Hardening line 6 100 x 2 500 750 kw Temda 1500 x 1500 x 800 60 kw / 650 Own design 4100 x 2200 x 2050 120 kw / 950 Gas oven 9000 x 3500 x 2400 700 Celsius VERTICAL MACHINING CENTERS Table movement area: - Longitudinal (x) - Transverse (y) - Vertical (z) Loading capacity (weight of the work piece), kg Power max, kw Yang eagle 1000 CNC 1000x500x500 500 20 Fadal VMC-6030 1524x762x762 900 16,8
VERTICAL MILLING GANTRY Working area - Longitudinal movement, mm - Width of gantry, mm - Transverse movement of headstock, mm - Heigth (working thickness), mm KOLB KBNP-125 8000 x 5600 x 4600 x 3850 VERTICAL BORING AND MILLING MACHINES Main dimensions, mm: - Boring diameter for steel x - Distance between spindle and column x - Distance between spindle and pedestal, mm Boring unit 100 x 2500 Bergonzi TR40 50 x 1000 x 1250 2 units 50 x 1600 2 Milling units 1125 x 340 x 450 16 5/6 HORIZONTAL BORING MACHINING Below is listed our main boring machines. Numbers of smaller ones are suitable for smaller pieces. Working area - Transverse movement (z) - Longitudinal movement (x) - Vertical movement (y) Loading capacity, kg Juaristi MDR 150 1100 x 8000 x 2000 20 000 30 Skoda W160 1600 +1250 x 7000 x 2700 20 000 Giddings 1200 x 4350 x 2750 20 000 Pegard 160, 2 units 2000 x 3500 x 2800 30 000 Scharmann WFT 1100 x 14 000 x 3000 20 000 40,5 160 Scharmann WF160 1800 x 12 000 x 3000 30 000 22 Wotan B130S 1750 x 2000 x 1600 8000 18,5 TOS WHQ 13 1250 x 3500 x 3000 12 000 37
CNC-LATHES Amount/ Size of the work piece: - Length (Distance between centers), mm - Diameter, mm 2 units (Miilukangas) 1750-2500 x 580-910 37 42 Haas SL 30 1524 x 462 30 VERTICAL TURNING LATHES Amount Size of the work piece: Loading capacity, kg - Maximum Diameter, mm - Maximum height max, mm - Kolomna 13 000 x 5 000 200 000 HCH-152 17 units 1250 6500 x 1000-2700 3 200-60 000 TURNING LATHES Amount/ Size of the work piece: - Length (Distance between centers), mm - Diameter, mm 15 units 950 12000 x 300 1350 5,5 45 SURFACE TREATMENT Several different premises for shot blasting and painting purposes up to 300 m 2. MEASURING EQUIPMENT Operation Dimensions and other information Mora Easy-Laser Coordinate measuring equipment Lining, straightness, flatness 2340x1800x1200 / 9000 kg
OTHER EQUIPMENT There is also a number of smaller equipment such as: - Saws - Welding equipment - Variety of assembling equipment - Measuring equipment - Testing equipment - Grinding and welding robots - Balancing equipment - Washing Equipment - Analyzers