ccu-one Products Head office 23, Sicheong-ro 940 beon-gil, Paltan-myeon, Hwaseong-si, Gyeonggi-do, Korea Tel ~7 Fax.
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1 Products CNC Combined Machine of Plasma & Machining CNC Combined Machine of Plasma & Drilling CNC Industrial Plasma Cutting Machine CNC Duct Plasma Cutting Machine CNC Gas Cutting Machine ccu-one Head office 23, Sicheong-ro 940 beon-gil, Paltan-myeon, Hwaseong-si, Gyeonggi-do, Korea Tel ~7 Fax Factory 965, Seohae-ro, Paltan-myeon, Hwaseong-si, Gyeonggi-do, Korea
2 CNC MACHINING & BEVEL PLASMA COMBINED MACHINE PROCESS INNOVATION Bevel Plasma Cutting / High Speed Drilling, Tapping, Milling at One Process! ccu-one
3 CNC MACHINING & BEVEL PLASMA COMBINED MACHINE ACCU-ONE CO., LTD. specializes in manufacturing advanced cutting machine based on plasma cutting. Our company manufactures a variety of high-quality CNC cutting machines, such as CNC Plasma Cutting Machine, Plasma Cutting Machine for Stainless Steel, CNC Machining & Bevel Plasma Combined Machine. Product Features 01 High definition bevel plasm cutting & Drilling, Tapping, Milling at once. 02 High Traverse speed, Maximization of productivity 03 High rigid dual gantry, Extendable high definition rail 04 Fast and precise machining by Slave X axis 05 Max. Φ250mm helical drilling by Slave X axis 06 High-quality cutting by the bevel plasma head with infinite rotation function 07 Auto Tool Changer for automatic changing of 8 machining tools and for additional manual changing of 12 machining tools 08 Reliable laser sensor for safe and convenient operation. 09 Less grating damage, more performance of machining tools, and longer lifespan due to using copper pin 10 Low vibration, Stable machining process due to 4 pneumatic pressers 11 CNC controller to implement the best performance 12 Easy-to-use, automatic nesting CAM SOFTWARE 13 Easy diagnosis and maintenance due to user maintenance screen
4 Philosophy of ACCU-ONE The Best Technology / The Best Quality/ The Best Service The best quality and service requires the best technology. All executives and employees of ACCU-ONE CO., LTD. put ceaseless efforts to secure the best technology, and make a great deal of investment to meet customers' needs. We, ACCUE-ONE CO., LTD., will do the best to develop futuristic products and achieve customer satisfaction through innovation. More precise and Faster Processing!! Plamill G-V3 Korea's First Combined Machine of Plasma Cutting & Machining With its ceaseless efforts to develop technologies, ACCUE-ONE, the Korea's first manufacturer of combined machine of plasma & machining, finally developed CNC Combined Machine of Machining & Bevel Plasma for the first time in Asia. This developed machine makes possible plasma cutting, drilling, tapping, milling, and boring at one process. Because the machine is equipped with various convenience systems and uses highly reliable CNC Controller, its operation is very easy. Also the bevel plasma head with infinite rotation function helps improve application of the welding product. Slave X axis between dual gantry structure Slave X between dual gantry makes process optimize, faster and more precise. Plasma head and machining head of Plamill GV3 are seperated. It makes stable processing and low vibration. Technological development of ACCU-ONE ACCU-ONE, creating blue ocean by constantly developing technologies 1999 Oct. Founded Dongyang E&G Co., Ltd. Nov. Localization of Duct Automation System Nov. Developed I-TYPE Straight Duct Automation System for the first time in Korea Dec. Signed Technical Support Agreement with the US Burny 2000 Apr. Developed CNC Plasma Cutting Machine for Duct 2002 Sep. Signed Agent Agreement with the US PlasmaCam 2004 Jun. Supplied our Duct Manufacturing Machine to the US CRF.Inc Jan. Signed Technical Support Agreement with the US Kaliburn Mar. Signed CNC Pipe Plasma Cutting Machine Agent Agreement with a Chinese CNC Machine in Shanghai Oct. Completely developed no-backlash reducer Nov. Completely developed CNC Combined Machine of Plasma Cutting & Machining for the first time in Asia Dec. Applied for the patent of automatic tool length compensation system 2008 Mar. Completely develope Hybrid Type CNC Combined Machine of Plasma Cutting & Machining for the first time in Asia Mar. Applied for the patent of fume collecting system Sep. Signed Agent Agreement with the Chinese STMI.Inc Mar. Manufactured and supplied machines for education to Polytechnics colleges Oct. Applied for the patent of plasma cutting & drilling jig for steel beam Oct. Applied for the patent of concentric laser pointer system 2010 Feb. Registered the patent of automatic tool compensation system Feb. Registered the patent of fume collecting system Mar. Changed the company name to Dongyang Hi-Plasma Co., Ltd. Dec. Developed CNC Combined Machine of Plasama Cutting, Machining, & Hydraulic Punching for the first time in Asia 2011 Feb. Completely developed M.E.L(Material Easy Loading) System Jul. Completely developed Water-Jet Cutting Machine Sep. Signed Technical Support Agreement with the US SigmaNest Sep. Changed the company name to ACCU-ONE Co., Ltd., the maker specializing in cutting machines 2012 Apr. Completely developed High-Speed Plasma Cutting Machine for Duct Oct. Completely developed automatic loading/unloading system 2013 Feb. Installed machines in the firm supplying steel tower parts to KEPCO 2014 Feb. Completely developed CNC Combined Machine of Machining & Bevel Plasma 2014 Aug. Registered the patent of Collecting System of Drill Chip and Cutting Oil 2014 Sep. Begin to export to Southeast Asia 2015 Jan. Begin to develop Plamill GV Feb. Finish to develop Plamill GV3
5 CNC machining & bevel plasma combined machine - High rigid dual gantry type - High definition bevel plasma - High speed drill, tap, milling - Cutting available width 3.0m - Cutting available length 6.0m (Extendable up to 30.0m) - 10 servo axis - Independent movement of plasma head and machining head - More stable and Faster process Machining head - During Slave X processing, the material and dual gantry are fixed. It makes more stable and faster processing. - High performance spindle motor - Rated torque 58Nm / Stall torque 70Nm / Max. 4000rpm - Max. power 24.6kW - Max. Φ250mm helical drilling - Low vibration, Stable machining process due to 4 pneumatic pressers - Max. traverse speed 36m/min
6 Spindle - Outer / Inner cutting oil hole - Anti-crash and anti-malfunction laser sensor - Independent oil cooler for spindle - BT40 Spindle Specification - High machinable harmless mist oil Auto Tool Chnager (ATC) - 8 tools mounting and auto-changing - Continuous auto-working after manual changing in use of more than 9 tools. - Sensor to prevent collision and malfunction - Pneumatic driving causing less failure - BT40 station
7 Bevel Plasma Head - Bevel Head with infinite rotation function - Maximum 64T cutting (edge cutting) ** - Maximum 32T piercing ** - Automatic marking/cutting switch ** (** it could be changed by plasma generator) - Automatic torch height control - Arc voltage automatic sampling for THC - Fast initial height sensing by Laser sensor - Decrease processing time by memorizing the initial height in close-distance processing - Torch lead up/down servo motor for prevent cable damage - Break Away system for prevent torch damage High precise rail for high speed - High precise helical gear (Maker : Atlanta) for high precise process - High rigid rail for high speed - Decreasing failure rate because of simple structure
8 THE MAIN PARTS I 06 / 07 Korea's First Combined Machine of Plasma Cutting & Machining CNC controller - High reliable B&R Automation Controller - Ethernet Powerlink Communication - Easy-to-use operating screen - Easy maintenance screen - Easy tool setting screen - 15-inch touch screen - Fine adjustment and Torch height controller by MPG - 1 x USB slot Cutting Table - Insertable copper pin grating - Increase machinability - Prevent machining tool damage - Increase plasma current conductivity - Both side fume collecting door - Seperated section for increase fume collecting - Air-cylinder collecting door
9 ACCURATE CUTTING SOLUTIONS ACCU-ONE High precise laser sensor - Auto check material height for plasma - Reduce material height sensing time - Reduce torch body crash rate - Tool checking for ATC - Reduce faulty process and tool damage Safety System - Industrial Air-conditioner for OP - Safety sensor and OT sensor for Each driven part - Warning light for safety Colsed type cableveyor - Prevent damage cable by machining chips
10 THE MAIN PARTS I 08 / 09 Korea's First Combined Machine of Plasma Cutting & Machining Easy handling, powerful library CAM SOFTWARE! - CAD function - Standard Part Library - User Report Sheet - NC simulation - Full compatibility - True Shape Nest - Manual Nest - Auto Nest - Remnant Nest (Optional) - Bridge Cutting (optional) - Pre-piercing (optional) - Common Line Cutting (optional) Fast After-Sales Service through the best remote control Immediate technical support is made possible by Korea' best remote-control program. If there is a problem with machine operation, the technical support team in the head office and the machine operator can easily solve the problem in watching the same screen.
11 ACCURATE CUTTING SOLUTIONS ACCU-ONE GANTRY PLAMILL SPECIFICATION MODEL PLAMILL G-V3 GANTRY WEIGHT 6 ton MACHINE TYPE AXIS TABLE DUAL GANTRY STRUCTURE GRATING & COPPER PIN MAKER B&R CNC CONTROLLER DISPLAY MOTION CONTROL 15 inch ETHERNET / POWERLINK MACHINE MATERIAL CLAMP DATA COMMUNICATION LAN / USB 4 SET PNEUMATIC PRESSER TRAVERSE SPEED RAPID SPEED CUTTING SPEED 36m/min 6m/min ** X1 / X2 AXIS 2.4kW / 3000rpm SERVO MOTOR Y AXIS Z AXIS 2.4kW / 3000rpm DRILL : 2.4kW / 3000rpm PLASMA : 0.66kW / 3000rpm POWER 3P AC 380V, 50/60Hz, 35kW MACHINING 50mm AVAILABLE CUTTING SIZE THICKNESS WIDTH PLASMA X AXIS PIERCE CUT : 32mm ** EDGE CUT : 64mm ** 6000mm (MAX 30000mm) LENGTH Y AXIS 3000mm RATED 18.2kW (MAX 24.6kW) SPINDLE MOTOR OUTPUT RATED TORQUE 58Nm STALL TORQUE 70Nm RATED 3000Nm (MAX 4000Nm) SPINDLE MACHINING HEAD AUTO TOOL CHANGER TOOL SIZE TOOL STATION TYPE BT40 8EA PNEUMATIC CYLINDER, XX AXIS MACHINING CUTTING RANGE MAX DRILLING / TAPPING SIZE MAX HELICAL DRILLING SIZE MIN DRILLING / TAPPING SIZE 30mm / M24 250mm 5mm / M6 BEVEL ANGLE ANGLE ROTATION -45º ~ +45º ** ANGLE MOTION MOTOR MAX 0.7kW ROTATING MOTION MOTOR MAX 0.7kW PLASMA BEVEL HEAD HEIGHT MOTION MOTOR TORCH HEIGHT CONTROL MAX 2.4kW VOLTAGE HEIGHT CONTROL MATERIAL TOP SENSING (PHS) ELECTRIC / LASER DISTANCE ** BREAK AWAY SYSTEM MAGNETIC & SENSOR MARKING FUNCTION AUTO MARKING / CUTTING POWER 260A / 275A 40kW ** ** DEPEND ON PLASMA SUPPLY THIS SPECIFICATION SUBJECT TO CHANGE WITHOUT NOTICE
12 THE MAIN PARTS I 10 / 11 Korea's First Combined Machine of Plasma Cutting & Machining PRODUCT SAMPLES CNC Machining & Bevel Plasma Combined Machine
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