MESSRS : PRODUCT SPECIFICATIONS CUSTOMER'S PRODUCT NAME : TDK PRODUCT NAME : DC-DC CONVERTER UNIT CC10-xxxxxF-E Series TDK Corportion Power Systems Business Group DWG.No. TRSA-0288-3 Revised 06/12/01
1. Prt Nme The prt nme is the CC10-xxxxxF-E Series. 2. Contents Item 1. Sfety Instructions 1.1 Cution Notes 1.2 Other Notes 2. Construction 2.1 Mechnicl Spec. 2.2 Composition of product nme 3. Chrcteristics 3.1 Absolute Mximum Rtings 3.2 Electricl Chrcteristics 3.3 Test Circuit 4. Relibility 5. Soldering Conditions 6. Vrious Functions 7. Pckging nd Mrking 8. Environment 9. Test Conditions 10. Other Precutions 11. Pcking Specifiction Reference Refer to Cluse[1] Refer to Cluse[2] Refer to Cluse[3] Refer to Cluse[4] Refer to Cluse[5] Refer to Cluse[6] Refer to Cluse[7] Refer to Cluse[8] Refer to Cluse[9] Refer to Cluse[10] Refer to Cluse[11] Refer to Cluse[12] Refer to Cluse[13] Pge 2 3 4 5 5~6 7 8 9 9 10~12 13 13 13 13~15 16~17 PRODUCT SPECIFICATIONS TRSA-0288-3 1 / 17
Plese be sure to red these instructions for sfe design when using the product. Improper use my pose the dnger of smoke or fire. Storge Store the converter unit in the mnner specified in the purchse specifictions or ctlog. Do not store the converter unit in corrosive gs or corrosive dust environment. Do not store the converter unit in strong electricl or mgnetic field. It will cuse dmge. Environment & Conditions of Use Do not operte the converter unit in corrosive gs or corrosive dust environment. Operte the converter unit in the environment nd under the conditions specified in the purchse specifictions or ctlog. Operte the input nd output voltge, output current, etc. within the rted electricl specifictions. This converter hs no built-in over voltge protection. A continuous over current condition my dmge the converter. This DC to DC converter hs built-in input fuse, over current of ny kind will cuse the input to open. Be sure to insulte the metl cse bottom from surrounding components nd trce pttern. Do not operte the converter unit in strong electricl or mgnetic field. If there is the possibility of surge voltges occurring, tke surge voltge prevention countermesures. The metl cse of this DC to DC converter is insulted from internl components. However, if high voltge prts contct the metl cse, it my dmge the internl components. Do not chnge or modify the product, TDK will not be responsible for ny dmge due to modifiction. Do not remove or disssemble the cse. The converter unit is not designed to be resistnt to rdition. Do not use it in nucler power controls, medicl equipment, etc. Give due design considertion for sfegurding ginst personl injury, fire nd other ccidents. The converter unit must be wired ccording to the mesurement circuits given in the purchse specifictions or ctlog. Consult TDK concerning ny other connection schemes in order to void possible dmge. These converter units cnnot be connected in prllel (Fig.1). These converters my be connected in series, to ensure relible opertion, TDK recommends the connection shown in Figure 2. The output current must not exceed the rted current of the smller converter unit. Consult us when using this product in vehicles or in n environment where vibrtion is regulrly pplied. PRODUCT SPECIFICATIONS TRSA-0288-3 2 / 17
SW Fig.1 Prllel Connection Fig.2 Connection to Ensure Relible Series Opertion Other The converters in this document hve limited 5 yers wrrnty for defect in workmnship nd components. The wrrnty is voided if the unit mlfunction or dmged due to negligence nd ny of following reson but not limited to o Unuthorized modifiction or improper ppliction o Mishndling such s improper trnsporttion fter product hs been delivered to customer o Dmge cused by nturl dissters such s erthquke, fire, flood, wind It is not recommended for the converters to be stored for extended period (over one yer) in high temperture, humidity or sudden temperture fluctution environment s solder connections my be deteriorted. It is not recommended to pply strong shock to the converter unit s it my be dmged. PRODUCT SPECIFICATIONS TRSA-0288-3 3 / 17
[1] Mechnicl Spec. 22.6±0.2 3.5 8.5 MAX 25.4 35.56 4.0 t=0.3 5.08 25.4 5.08 (3.68) (3.68) 10.16 5.08 3 b 4 2 5 7-0.3x0.6 6 1 7 b 5.08 5.08 5.08 22.0 Tolernce : ±0.5 Dimensions in mm Weight : 10g (Typ) Terminl Pin No. xxxxsf Function xxxxdf 1 2.7 0.5 b 0.5 2 3 RC RC 3.5 2.7 4 NC 1.0 5 COM 6 TRM TRM 7 First terminl mrk Mrking: Followings re mrked on the converter cse Compny Trdemrk, Model number, sfety gencies (UL nd Nemko mrk), First terminl mrk, country of origin nd production lot number MADE IN JAPAN 6901 Lot Number detils : September 1, 06 = 6901 6 9 0 1 Dy Month: month (Jn: 1~ Sep: 9, Oct: X, Nov: Y, Dec: Z) Yer : finl digit of yer PRODUCT SPECIFICATIONS TRSA-0288-3 4 / 17
[2] Composition of product nme C C 1 0-0 5 0 5 S F - E Mount Type F:DIP Through Hole R:SMD Number of Output S:Single D:Dul Output Voltge(V) 03=3.3V, 05=5V, 12=12V Input Voltge(V) 05=5V, 12=12V, 24=24V, 48=48V Output Power(W) 10=10W [3] Absolute Mximum Rtings Item Symbol Specifiction Notes Input Voltge Vin See Tble 1 Output Current Iout See Tble 1 Operting Temperture Topr - C~85 C At 50 C or bove, refer to the Power derting curve. Storge Temperture Tstg - C~85 C Storge Humidity Hstg 95%R.H. Mximum Wet Bulb Temperture: 38 C refer to the Humidity derting curve. Power Derting Curve Power (%) 60 convection 0.5m/s (LFM) 1m/s (0LFM) 0 - -30 - -10 0 10 30 50 60 70 90 Ambient temperture T( C) ( ) Humidity Derting Curve Humidity 相対湿度 (%RH) %R.H. 60 0 - -30 - -10 0 10 30 50 60 70 90 Ambient 周囲温度 temperture ( 乾球温度 )( ) PRODUCT SPECIFICATIONS TRSA-0288-3 5 / 17
Tble 1 Item Output Voltge(V) CC10-0503SF-E 3.3 CC10-0505SF-E 5 Absolute Mximum Rtings Input Voltge(V) Output Current(A) Output Power(W) 9 2.5 8.25 9 2.0 10.0 CC10-0512SF-E CC10-0512DF-E 12 15 ±12 ±15 9 0.8 9.6 9 0.64 9.6 9 0.4 9.6 9 0.32 9.6 CC10-3SF-E 3.3 CC10-5SF-E 5 18 2.5 8.25 18 2.0 10.0 CC10-1212SF-E CC10-1212DF-E 12 15 ±12 ±15 18 1.0 12.0 18 0.8 12.0 18 0.45 10.8 18 0.36 10.8 CC10-23SF-E 3.3 CC10-25SF-E 5 36 2.5 8.25 36 2.0 10.0 CC10-2412SF-E CC10-2412DF-E 12 15 ±12 ±15 36 1.0 12.0 36 0.8 12.0 36 0.45 10.8 36 0.36 10.8 CC10-43SF-E 3.3 CC10-45SF-E 5 76 2.5 8.25 76 2.0 10.0 CC10-4812SF-E CC10-4812DF-E 12 15 ±12 ±15 76 1.0 12.0 76 0.8 12.0 76 0.45 10.8 76 0.36 10.8 PRODUCT SPECIFICATIONS TRSA-0288-3 6 / 17
[4] Electricl Chrcteristics Item Input Voltge (V) Output Voltge (V) *1 Output Current (A) Output Voltge Stbility *2 LINE (mv) mx. LOAD (mv) mx. Temp (mv) mx. Output Noise Voltge (mvp-p) mx. *3 Eff (%) typ.*4 Input to Output Isoltion CC10-0503SF-E CC10-0505SF-E CC10-0512SF-E CC10-0512DF-E *5 CC10-3SF-E CC10-5SF-E CC10-1212SF-E CC10-1212DF-E *5 CC10-23SF-E CC10-25S-E CC10-2412SF-E CC10-2412DF-E *5 CC10-43SF-E CC10-45SF-E CC10-4812SF-E CC10-4812DF-E *5 4.5~9 4.5~9 4.5~9 4.5~9 4.5~9 4.5~9 9~18 9~18 9~18 9~18 9~18 9~18 18~36 18~36 18~36 18~36 18~36 18~36 36~76 36~76 36~76 36~76 36~76 36~76 3.3 5.0 12 15 *6 ±12 ±15 *6 3.3 5.0 12 15 *6 ±12 ±15 *6 3.3 5.0 12 15 *6 ±12 ±15 *6 3.3 5.0 12 15 *6 ±12 ±15 *6 ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% 2.5 2.0 0.8 0.64 0.4 0.32 2.5 2.0 1.0 0.8 0.45 0.36 2.5 2.0 1.0 0.8 0.45 0.36 2.5 2.0 1.0 0.8 0.45 0.36 600 600 600 600 600 600 600 600 0 0 300 300 0 0 300 300 0 0 300 300 0 0 300 300 84 84 84 84 83 83 84 86 88 88 86 86 84 86 87 87 86 86 84 86 88 88 86 86 Input to Output Voltge 500VAC 1min. DC Resistnce 500VDC 50M min. *1 Totl output voltge rnge. *2 Input Voltge : Vin = min.~ mx., Iout = mx., Topr = 25 C Output Current : Vin = typ., Iout = 0 ~ mx., Topr = 25 C Products with Two Outputs: t Blnced Lod (the +output nd -output lod currents re in equl condition) Temperture : Vin = typ., Iout = mx., Topr = - ~ +50 C *3 Mesured with 50MHz Bndwidth oscilloscope *4 Vin = typ. Iout = mx. *5 Dul outputs units cn be used s single output units with output voltge rnge of 24 ~ 30V when output return (COM) is not used. *6 When using the 15V output, short the Vout nd TRM terminls. *7 The output voltge cn be vried s follows: 3.3V: 3.15~3.6V 5V: 4.75~6V 12V: 11.4~15V ±12V: ±11.4~±15V (22.8~30V) PRODUCT SPECIFICATIONS TRSA-0288-3 7 / 17
[5] Test Circuit 1 7 V Vin 2 CC10-xxxxSF-E 6 5 C R Vor V Vout Lod A 3 4 Iin A Iin V Vin 1 7 Vor1 C 6 R V CC10-xxxxDF-E 2 5 Vor2 3 4 R C Vout2 Vout1 V Lod1 Lod2 Test Instruments V : 0.5 Clss DC current mmeter 12 (YEW) or equivlent. A R C : Digitl voltmeter HP3455A (HP) or equivlent. : Ripple voltmeter RM- (Keisoku Giken, BW 50MHz) or equivlent. : Multi-lyer cermic cpcitor 0.1mF PRODUCT SPECIFICATIONS TRSA-0288-3 8 / 17
[6] Relibility Item Test Conditions Criteri High Temperture Het Shock Humidity Vibrtion Shock High Temperture Storge Solderbility Led Strength Low Temperture Strt Temperture Time Opertion +5-0 : 50 C : 0 hours : Vin : Typcl Lod = Mximum +5-0 +0-3 +3-0 Low Temperture : - C High Temperture : +85 C cycles Temperture Humidity Time Opertion Frequency Sweep Time Amplitude Vibrtion Time : 60 C : 90~95%R.H : 0 hours : Vin = Rted Input, Lod = Minimum : 10~55Hz : 15 minutes : 1.52mmp-p : 2 hours ech in X,Y nd Z directions Pek Accelertion : G Durtion of the pulse : 6msec Number of test : 3times in ech xis for totl of 18 times Temperture Time Temperture Time Tensile Strength Torsion Strength Temperture Time : 85 C : 0 hours : 245±5 C : 5±1s : 5N 10±1s : 2.5N : -±3 C : 72 hours No bnormlity in electricl chrcteristics or externl ppernce, either before or fter, the test. % or more must be covered with new solder There must be no brekge or loosening. Norml strt. [7] Soldering Condition Dip Soldering : 260 C 10sec. mx. Hnd Soldering : 3 C 3sec. mx. (soldering iron) PRODUCT SPECIFICATIONS TRSA-0288-3 9 / 17
[8] Functions 8-1. On/Off function(rc) The converter cn be turned on or off by using RC terminl(2 pin). On function / Strt opertion: RC terminl is Low ( 0 ~ 0.4 with respect to ) Off function / Stop opertion: RC terminl is Open or High Note: RC Current : externl circuitry requires to sink mximum of 1mA during on function. RC Voltge: Mximum voltge is Output voltge cn be djusted up or down by connecting resistor between Output TRM pin nd the output ( or ) s shown below. RC signl RC 8-2. Output Voltge Adjustment It is possible to djust the output voltge s shown below by connecting the TRM terminl to the terminl. When you don't wnt to djust the output voltge, open the TRM terminl. Product Open Short to terminl CC10-xx03SF-E 3.3V 3.6V CC10-xx05SF-E 5.0V 6.0V CC10-xx12SF-E 12.0V 15.0V CC10-xx12DF-E ±12.0V ±15.0V PRODUCT SPECIFICATIONS TRSA-0288-3 10 / 17
It is possible to djust the output voltge by connecting resistor between the TRM terminl nd either the terminl or the terminl s shown below. (7) (6) TRM (5) R (6) TRM Rb Increse output voltge Decrese output voltge Connect resistor(rb) between TRM( 6)nd (7) s below formul. CC1R5-xx03SF-E CC1R5-xx05SF-E CC1R5-xx12SF-E CC1R5-xx12DF-E Vout = 3.3-15.53 / (39.6 + Rb) Rb = 15.53 / (3.3 - Vout) - 39.6 Vout = 5.01-52.55 / (31.8 + Rb) Rb = 52.55 / (5.01 - Vout) - 31.8 Vout = 12.01-431.1 / (57 + Rb) Rb = 431.1 / (12.01 - Vout) - 57 Vout = 12.02-968.5 / (103 + Rb) Rb = 968.5 / (12.02 - Vout) - 103 Rb 62 The rnge of the chnge is up to 3.15V. Rb 160 The rnge of the chnge is up to 4.75V. Rb 6 The rnge of the chnge is up to 11.4V. Rb 1500 The rnge of the chnge is up to 11.4V. Connect resistor(r) between (5) nd TRM(6) s below formul. CC1R5-xx03SF-E CC1R5-xx05SF-E CC1R5-xx12SF-E CC1R5-xx12DF-E Vout = 3.3 + 9.59 / (32 + R) R = 9.59 / (Vout - 3.3) - 32 Vout = 5.01 + 17.64 / (17.8 + R) R = 17.64 / (Vout - 5.01) - 17.8 Vout = 12.01 + 50.53 / (16.9 + R) R = 50.53 / (Vout - 12.01) - 16.9 Vout = 12.02 + 53.55 / (18 + R) R = 53.55 / (Vout - 12.02) - 18 : Do not use the converter over its rted output power; cre must be tken when output voltge is djusted up s it could significntly ffect output power. PRODUCT SPECIFICATIONS TRSA-0288-3 11 / 17
8-3. Output Over Current Protection (OCP) : OCP is ctivted when output Over Current (OC) is detected (105 to 250% of nominl output current). Converter is uto recovery, if OC is removed. However, mnul recovery is necessry if OC condition continues for more thn 30 sec. If uto recovery is not ctivted for some reson, plese shout off the converter nd restrt the converter. If you require the converter to be ltched up during over current condition, plese consult your TDK representtive for recommendtion of dding n externl circuitry to RC terminl. 8-4. Output Over Voltge Protection : This converter does not hve n output over voltge protection function. Consult your TDK representtive for recommendtion of dding externl circuitry to RC terminl. 8-5. Output Under Voltge Protection : This converter does not hve n output over voltge protection function. Consult your TDK representtive for recommendtion of dding externl circuitry to RC terminl. 8-6. Under Voltge Lock out : This product is equipped with low input voltge protection circuit in order to prevent miss-opertion when the input voltge is low. The converter stops operting when it flls below the voltge setting. The setting rnge is shown in the tble below. Product CC10-05xxxF-E CC10-12xxxF-E CC10-24xxxF-E CC10-48xxxF-E Low Input Voltge Protection Setting Rnge 3.3~4.5V 6.0~9.0V 13.0~18.0V 27.0~36.0V 8-7. Input Circuit Protection : The converters re equipped with input fuse. Fuses rting nd cpcity re shown in below tble Product CC10-05xxxF-E CC10-12xxxF-E CC10-24xxxF-E CC10-48xxxF-E Rted Current 10A 5A 2.5A 1.25A Fusing Current A or more 10A or more 5A or more 2.5A or more PRODUCT SPECIFICATIONS TRSA-0288-3 12 / 17
[9] Pckging nd Mrking Components re pckged to prevent dmge from moisture nd hndling. The following items shll be mrked: 1. Mnufcturer's prt number CC10-xxxxxF-E (Ex: CC10-0505SF-E) 2. Nme of mnufcturer TDK [10] Environment This product complies with Restriction of Hzrdous Substnces (RoHS) directive tht refers to the regultion of hrmful substnces by the Europen Union (EU) effective July 1, 06. The directive bns the use of six specific hrmful substnces in electric nd electronic devices nd products hndled within the EU. The six substnces re led, mercury, cdmium, hexvlent chromium, PBB (polybrominted biphenyls), nd PBDE (polybrominted diphenylethers). [11] Test Condition Unless specified otherwise, the following specifiction pplies: Ambient Temperture: ±15 C Reltive Humidity: 65±% [12] Other precution Under norml conditions, this product will operte even without connecting n externl cpcitor. However, if there is desire to further decrese noise or if the pttern lyout is too long, connect cpcitor within the rnge shown in the tble below. Product CC10-xx03SF-E CC10-xx05SF-E CC10-xx12SF-E CC10-xx12DF-E Output Cpcitor rnge 470uF mx. 2uF mx. 2uF mx. uf mx. We recommend tht the substrte not be wshed fter soldering. However, depending on the conditions, it is possible in some situtions, therefore consult us concerning this. This product is cretified to the following sfety stndrds: UL60950-1, CUL(CSA 60950-1), EN60950-1 (NEMKO) PRODUCT SPECIFICATIONS TRSA-0288-3 13 / 17
Connection Exmples L o d L o d Connection to reduce input ripple voltge Connection to reduce output ripple voltge L o d L o d Connection to reduce common mode noise Connection to use non-isoltion L o d TRM L o d Connection to use turn round output voltge Connection to use mximum output voltge PRODUCT SPECIFICATIONS TRSA-0288-3 14 / 17
Recommended PWB Hole Size nd Loction 5.08 25.4 3.38 1 Shpe 7 5.08 18.77 15.24 10.16 2 7-f1.0(lndf2.0) 6 5 5.08 3 2-f1.5(lndf2.5) 4 5.08 35.56 TOP VIEW PRODUCT SPECIFICATIONS TRSA-0288-3 15 / 17
[13] Pcking Specifiction 29.4 P26.8x9=241.2 300 P52x2=104 48 0 (18.7) Dimensions in mm Mteril : Electrifiction Prevention Polystyrene Quntity : 30 pieces MAX PRODUCT SPECIFICATIONS TRSA-0288-3 16 / 17
Crdbord Dummy try Try (electric chrge prevention type) (30pcs)x4= pcs/ box The try direction is lternted. Crdbord Outer Crton (321mm:L)x(221mm:W)x(104mm:H) LABEL TDK Prt No. Mnufcturer Customer Prt No. QTY. Inspection No. Country of Origin PRODUCT SPECIFICATIONS TRSA-0288-3 17 / 17