Installation Instructions Sauna 9/2 with partition W x D: 3760 x 3256 cm * 45 mm Verif ication number 1
Contents General recommendations and important information 3 Information about wood used for constructing 3 Air circulation 3 Groundwork 4 Tools 4 Specification of details 5 Start with installation 12 1. Bottom details 12 2. Installation of walls 12 3. Preparing outside corner details 13 4. Fixing outside corner details 13 5. Roof support belt / roof details 14 6. Installing roof details 15 7. Installation of winterised inner roof 16 8. Installation of winterised fan roof 17 9. Cuts in door and roof traverses 17 10. Installation of covered veneer details 18 11. Installation of doorframe 18 12. Installing door side slats 19 13. Preparing small roof 19 14. Covering door side 20 15. Roof/Finishing roof covering near attic 21 16. Roof covering material 21 17. Covering gable connections 22 18. Covering small roof s upper edge 23 19. Installation of sauna area 23 19.1 General information 23 19.2 Bottom details 23 19.3 Partition 23 19.4 Inner slats of partition 24 20. Covering / Covered pipe detail (electric heater only) 25 21. Covering / Metal top 25 22. Inner decoration / Roof inner slats 25 23. Filling boards 26 24. Door slats 26 25. Installation of sweating bench 27 25.1 Support details 27 25.2 Support frames for seats 27 25.3 Upper covergrids between seats 29 25.4 Sitting boards 30 25.5 Lower covergrids 31 25.6 Corner shelves, grates and back rests of sauna 32 26. Installation of sitting boards and floor details in the dressing room 33 27. Installation of wood-heater 33 28. Colouring and impregnation / Avoiding mouldering 34 2
General recommendations and important information Dearest costumer! Congratulations! You have just purchased an approved product of sauna! We wish you smooth installation and pleasing use of the product. Before starting with the installation please be so kind and carefully get through following tips. 1. Before operating please read this manual thoroughly. 2. Check with the help of the packing list if the product package includes all the details. The list will also help you to identify all details and to adjust the position of construction girders, slats etc. 3. Do not store the wooden details on damp or muddy ground; the wooden surface will be difficult, if not impossible to clean. 4. The product package includes a lot of nails and screws of different length. Please use devices for fastening referred in the manual, or other devices you would regard as reasonable and required. Information about wood used for constructing Wood is a natural construction material. Before processing, timber would be dried up to 18 % of residual moisture content. Timber s moisture content can change because of different atmospheric conditions such as rain, freezing cold or heat, causing wood structure altering. It could also affect the use of doors and windows. We give you some crucial features as following: 1. Wood can crack a bit during the drying process. It does not mean worsen quality, so the guarantee is not valid. When the humidness increases, chaps will disappear. 2. A couple of weeks after the construction work, wooden details will undergo adaptation for new conditions. If necessary, the door has to be f ixed once more. Ultraviolet rays (solar rays) can cause the change of wood colouring. Air circulation For the best function of your heater and f irm air circulation, the air approach needs to be assured from side. (Figures 1, 2 and 3) Schematic air circulation (Cross-section of sauna s groundwork) Figure 1 Heater ± 0.00 Concrete base, grit or paving Air pipe has been installed into groundwork. Diameter 15 cm 3
Groundwork Properly constructed base is essential, considering durability and functionality of your sauna. Groundwork should be built according to f igures 2 and 3 below. Tools You will need following tools for installation work: backsaw, screwdriver, stepladder, measuring tape, square, spirit level, drill/battery screwdriver, carpet knife, pincers, steel hammer or rubber mallet. 4
Specif ication of details No. Description and dimensions about (mm) 1 Bottom detail (1854 x 44 x 94) 1.1 Bottom detail for partition, long (1314 x 44 x 95) 1.2 Bottom detail for partition, short (540 x 44 x 95) 2 Wall detail with window (1880 x 1335) Detail code Quantity Detail 1090014200 6 4092017600 2 4092017700 3 409001240X 1 3 Wall detail, entire (1880 x 1335) 3.1 Wall detail entire, with budged strip from right 3.2 Wall detail entire, with budged strip from left (1880 x 1335) 3.3 Partition detail, entire lower left (1338 x 1382) 109001110X 2 409201150X 1 409201140X 1 4092017102 1 3.4 Partition, door detail lower right (1338 x 1382) 4092017202 1 3.5 Partition, wall detail middle whole-length (540 x 2320) 4092017502 3 3.6 Partition detail, entire upper left (1465 x 938 x 327) 3.7 Partition, door detail upper right (1465 x 938 x 327) 4092017302 1 4092017402 1 4 Wall detail with door (1880 x 1335) 409001310X 1 5 Outside corner detail (1340 x 94 x 94) 1090083100 6 6 Support detail (382 x 110 x 23) 7 Roof support belt, long (2047 x 193) 1090083200 12 1090084100 5 5
No. Description and dimensions about (mm) 8 Roof support belt, short (625 x 195) 9 Corner shelf, big (590 x 340 x 340) 10 Fan roof winterised, for whole construction, with opening (wood-heater only) Detail code Quantity Detail 1090084200 2 1090085200 2 4092022300 1 10A Fan roof winterised, for whole construction, without opening (electric heater only) 4090022400 1 11 Roof detail, entire 4090X21100 5 11A Inner roof detail entire, winterised (1950 x 1440 x 730) 4090022100 5 12 Roof detail, door opening 4090X21200 1 12A Inner roof detail, winterised, door opening 4090022200 1 13 Veneer detail covered long (2200 x 250) 14 Veneer detail covered short (670 x 250) 1090X23100 5 1090X23200 1090X23200 15 Door with frame (1600 x 800) 1090088300 1 1+1 16 Door side slat (1635 x 335 x 45) 1090086100 2 6
No. Description and dimensions about (mm) 17 Small roof detail, left (1100 x 880 x 465) Detail code Quantity Detail 1090X71500 1 18 Small roof detail, right (1100 x 880 x 465) 1090X71400 1 19 Roof bottom, lower (850 x 540) 1090071300 1 20 21 Lower edge slat (850 x 94) 22 Triangle, covered (846 x 470) 1090071604 2 1090071100 1 23 24 Front covering slat (440 x 70 x 15) 25 Support triangle (1061 x 530) 1090071804 2 1090071200 1 26 Triangle, uncovered (820 x 580) 1090071900 1 27 Wind veneer (570 x 33) 28 Roof covering material (1005 x 320) 29 Connection cover strip (1005x250) 1090071700 2 1092X23400 30 2090X23600 25 30 31 Door side cover strip 1090X23500 1 set 32 Covered pipe detail (electric heater only) 1090X81100 1 33 Metal hut (electric heater only) 109002459X 1 34 Metal top (electric heater only) 109002469X 1 7
No. Description and dimensions about (mm) 35 Roof collar for heater s pipe (wood-heater only) Detail code Quantity Detail 4090060600 1 36 Ventilation set, 4090062200 1 set 37 Inner slats for winterised roof (1425 x 70) 37A Support slats for winterised fan roof (906 x 94) 1092051104 4 1092053100 6 38 Filling board for the roof, long 1090051900 2 39 Filling board for the roof, short 1090052100 2 40 Door slat (1470 x 70) 1090051404 2 41 Door slat (300 x 70) 1090051804 2 42 Door slat (1100 x 70) 1090051504 1 43 Door slat (825 x 70) 1090051704 1 44 Corner shelf for acute angle (222 x 222 x 222) 4092061500 2 45 Corner shelf for obtuse angle 4092061600 2 46 Corner shelf dimidiate 4092061700 2 47 Corner grate for obtuse corner shelf (556 x 512) 48 Corner grate for acute corner shelf (556 x 200) 4092061400 2 4092061300 2 49 Seating board short, cone (1520 x 193) 50 Seating board long, cone (1765 x 193) 51 Seating board rhomb (1767 x 193) 1090041200 1 1090041100 1 1090041300 2 52 Consoles (380 x 380) 1090042100 4 53 Support detail for seat grates, middle 4092042900 2 54 Support detail for seat grates, outermost 4092043000 2 8
No. Description and dimensions about (mm) 55 Support frame for upper seat, middle (1230 x 430 x 1676) Detail code Quantity Detail 4092043300 1 56 Support frame for upper seat, left (1230 x 430 x 1574) 4092043400 1 57 Support frame for upper seat, right (493 x 345 x 295) 4092043200 1 58 Support frame for lower seat, middle (700 x 504 x 1231) 4092043600 1 59 Support frame for lower seat, left (595 x 504 x 1126) 4092043700 1 60 Support frame for lower seat, right (396 x 530 x 926) 4092043500 1 61 Sitting grate upper middle (1615 x 481 x 1200) 4092041900 1 62 Sitting grate upper left (1560 x 481 x 1176) 4092042000 1 63 Sitting grate upper right (537 x 385 x 92) 64 Sitting grate lower middle (1223 x 485 x 668) 65 Sitting grate lower left (1201 x 481 x 668) 66 Sitting grate lower right (1069 x 481 x 514) 67 Covergrid between seats upper right (495 x 290) 4090041800 1 4092042700 1 4092042800 1 4092042600 1 4092045600 1 68 Covergrid between seats upper middle (1260 x 290) 4092045700 1 69 Covergrid between seats upper left (1230 x 290) 4092045800 1 70 Covergrid for lower seat, middle (1110 x 365) 4092046000 1 9
No. Description and dimensions about (mm) 71 Covergrid for lower seat, right (660 x 365) Detail code Quantity Detail 4092045900 1 72 Covergrid for lower seat, left (635 x 365) 4092047900 1 73 Handle, left (725) 4092049100 1 74 Handle, middle (964) 4092049200 1 75 Handle, right (530) 4092049300 1 76 Block for fastening handles (126) 4092049400 1 77 Back rest (1100x240) 4090061900 3 78 Grate between support belt and inner roof, long (1720 x 78) 79 Grate between support belt and inner roof, short (390 x 78) 80 Fastening block for covergrids between seats (490 x 70) 81 Front rafter for seat, middle (1221 x 94) 82 Front rafter for seat, right (531 x 94) 83 Front rafter for seat, left (1200 x 94) 84 Inner door slat for partition door, long (1725 x 70) 85 Horizontal slat for partition door, outermost (830 x 70) 86 Outside slat of partition, vertical (2315 x 70) 87 Covering slat from inside (2315 x 70) 88 Slat between partition and fan roof, from outside (500 x 70) 89 Slat between partition and fan roof, from outside (350 x 70) 90 Slat between partition and inner roof (1438 x 70) 91 Slat between partition and utter wall (1330 x 70) 92 Inner slats of partition, from inside (2315 x 82) 93 Inner slat of partition, vertical (2315 x 94) 4090061100 5 4090061200 2 4092048000 6 4092043900 1 4092043800 1 4092044000 1 4092054104 2 4092054204 1 4092054404 6 4092054304 4 4092054604 3 4092054500 2 4092054804 4 4092054904 4 4092055104 2 4092055404 3 10
No. Description and dimensions about (mm) 94 Covering slat for partition (756 x 94) 95 Covering slat for partition (1531 x 94) 96 Slat between partition and fan roof, from inside (350 x 70) 97 Slat between partition and fan roof, from inside (300 x 70) 98 Partition door board, outermost, long (1725 x 70) 99 Partition door inner board, narrow, long (1725 x 45) 100 Partition door inner board, horizontal (805 x 70) Detail code Quantity Detail 4092041604 1 4092041704 1 4092055504 3 4092054704 2 4092055904 1 4092056104 1 4092056204 1 101 Floor detail (1453 x 772) 1090031300 3 X - means changing f igure which depends on the type of rafter or the colour of roof. 11
Start with installation 1. Bottom details Take six bottom details (No 1) and set them on the ground as shown on picture. Fix all corners with two 5 x 80 woodscrews (Picture 2). Check after f ixing the bottom boards if the diagonal lines are even! Picture 1 Picture 2 2. Installation of walls Fix the walls onto bottom details (Picture 3). Give special attention to all corners gaining the same altitude. Fix every corner with six 5 x 80 woodscrews (Picture 5). 3.2 Figure 1 Pay attention, two wall details have budged strips for installing partition (Figure 4). 3.1 2 4 Figure 4 Picture 3 Picture 4 Wall details must reach over the edge of bottom boards (Picture 4). Picture 5 Wall details should be f ixed to each other with woodscrews from outside! Every corner requires six screws altogether (Picture 5). 12
View from outside Wall detail Woodscrew 5 x 80 Bottom detail Picture 6 Attention! Please be careful to f it the abutments properly. Then you will not have further problems with roof installation. Finally, the door detail will be settled in the indicated position! 3. Preparing outside corner details You need outside corner details (No 5) and roof supports (No 6) for this particular installation task. Fix the roof supports to outside corner detail (Picture 8). Use 5 x 80 woodscrews. No. 6 No. 5 Picture 7 Picture 8 Picture 9 Put the upper edges of roof support to the same line with outside corner detail from outside. Fix them with 5 x 80 woodscrews (Picture 8). You have to prepare similarly eight outside corners altogether. (Picture 7) 4. Fixing outside corner details Now f ix outside corner details (Picture 7), prepared during the installation step No 3, to wall beams with screws from outside (Figure 6). Wall detail Attention! The outside corner which will be installed in the corner aside the wall, should be f ixed temporarily with two screws. Later on, when the partition has been installed, it should be fastened properly. (Look at Figure 4). Outside corner Screws 5 x 80 Figure 6 13
Picture 11 Picture 10 Picture 12 The outside corner s edge should View from top (Picture 11). be exactly on the same line with Outside corner will be f ixed to wall detail s upper edge! (Picture wall with screws from outside 10) (Picture 12). Picture 13 5. Roof support belt / roof details Take roof support belts (details No 7 and 8, to the doorside). Lift the roof support belt up to wall s uppermost log (Picture 14). Before f ixing it with screws, the edge should be straightened properly (Picture 15). Ensure that the belt s edges will be on the same line with wall detail from inside (Pictures 15, 16). Picture 14 Picture 15 Picture 17 First install all roof support belts up to wall s uppermost log, straighten the position and f ix with one 5 x 80 woodscrew per corner (Picture 17). Picture 18 Ensure that inner sides of the belts will be exactly on the same line and against one another (Picture 15). Before f ixing them be sure that the diagonal lines will be even! (Picture 18) 14 Picture 16 Fix roof support belts with four 5 x 80 woodscrews to wall/corner slat from every corner (Picture 16 and Figure 7). Roof support belt Figure 7
6. Installing roof details You need 3 or 4 people for installation of roof details. Put the stepladder inside the house; 1-2 people can stand on it and hold roof details in necessary position. (Pictures 23, 24) First, install roof detail left from the door and go on with installation clockwise. Roof details will be f ixed with screws to roof support belts from below (Figure 8, Picture 20). Use three 5 x 80 screws for f ixing each roof detail. Fastening spots should be within equal distances along the wall. Fix roof detail with screws to roof support belt from below (Figure 8, Picture 20). Three 5 x 80 screws will be needed Figure 8 Picture 19 Attention! Ensure that the edge of roof detail will be exactly in the groove (Picture 19, Figure 8). Picture 20 When three roof details have been placed (Picture 24), they will be f ixed with screws to each other from inside as well (Picture 22). 5 x 80 screws for fastening should be placed at equal distances from each other (Picture 21). Picture 21 Picture 22 Fasten roof details with the help of screws to each other (Picture 22). Install all roof details as described above. Finish with roof detail above the door (Picture 25). Picture 23 Picture 24 Picture 25 15
7. Installation of winterised inner roof When the roof details (details No 11 and No 12) have been set into position, the details of winterised inner roof (details No 11A and No 12A; Figures 9 and 10) will be installed. The details of winterised inner roof should be placed with lower edge onto bottom detail and fastened with three 35 x 30 screws from every side and one screw from lower edge, thus 7 screws altogether (Figure 9, Pictures 26-28). Roof detail No 11 (5 pcs) Winterised inner roof detail No 11A (5 pcs) Figure 9 Picture 26 Picture 27 Picture 28 Winterised inner roof detail with door opening (No 12A) should be f irst f ixed with three 35 x 30 screws from sides and around the door opening from below from corners, then sides and f inally in the middle of opening (from above), thus 11 screws altogether (Figure 10). Roof detail No 12 (1 pc) Winterised inner roof detail No 12A (1 pc) Figure 10 16
If you have electric heater in your sauna, covered pipe detail should be installed next (look at page 25, section 20). After that install the winterised fan roof (section 8). 8. Installation of winterised fan roof When the winterised inner roof details have been set into position, the detail of winterised fan roof will be fastened to them (detail No 10, with wood-heater only, and 10A, with electric heater only; Picture 29, Figures 11, 11B). The fan roof will be fastened with 6 x 80 screws from corners. After that the support slats for winterised fan roof (No 37A, Figure 11A, Picture 77) should be fastened with 35 x 30 screws, two screws per slat, thus 12 screws altogether. Roof detail No 11 Winterised inner roof detail No 11A Winterised fan roof No 10 Picture 29 Winterised fan roof No 10 or 10A Slat for winterised fan roof No 37A Winterised inner roof detail No 11A Figure 11 Figure 11A 9. Cuts in door and roof traverses Winterised inner roof with door opening No 12A Figure 11B Both connections (traverses) should be cut with a backsaw (Pictures 33-35). First saw up the wall beam (Picture 33) and then the roof beam (Pictures 34 and 35). To be sure sawing wood precisely, mark cutting line with the help of pen and measuring tape (Pictures 30 and 32). Wall traverse Roof traverse Picture 30 Cut through the roof traverse. Picture 32 Cutting line goes through cutting point in same direction as sawing! Picture 31 Door and roof traverses have not taken away yet (Picture 31). 17
Picture 33 Picture 34 Picture 36 Finally the cut to the bottom of roof detail will be made, as shown on the Picture 36 (demarcation). Roof traverse has been removed. Wall traverse has been removed. Doorframe (The installation of doorframe follows below.) Picture 35 10. Installation of covered veneer details Put the veneer details onto the roof details (Picture 37). Fasten them with short screws from upper side to the roof details (Picture 38). You need 5 units of detail No 13 and 2 units of detail No 14. 4,2 x 50 Picture 37 Picture 38 11. Installation of doorframe Take the door out of frame. Put the frame into the doorway (Picture 39). Now you have to straighten the frame so that it will be on the same line with curvature of wall beams from outside (Figure 12). After that the frame will be levelled with the help of spirit level both horizontally and vertically. Use setting screws from product package. Use four screws total. Inner side The outer surface Picture 39 Doorframe Convexprof iled wall beam Figure 12 18 Attention! The doorframe should be on the same line with curvature of wall beams from outside. Picture 40 Fasten the doorframe to wall beams with screws from side! (Picture 40)
12. Installing door side slats Install both door side slats from outside against the doorframe (Picture 41) and fix them to roof details with screws from side (Picture 42). Then side slats will be fastened from inside the house (Picture 44). We recommend drilling holes beforehand to avoid chaps in wooden details. Picture 41 Picture 42 Picture 43 Picture 44 Fasten side slats to bottoms of roof details from both sides (Picture 42). Fix both side slats to wall beams also from inside (Picture 44). 13. Preparing small roof First, roof needs to be put together, and then installed. Pay attention to where each detail should be placed. Fix the details with wood screws included. Small roof detail, left (No 17) Small roof detail, right (No 18) Roof bottom (No 19) Picture 45 Covered triangle (No 22) Lower edge slat (No 20) Lower edge slat (No 21) Picture 46 Front covering slat (No 23) Front covering slat (No 24) Support triangle (No 25) Wind veneer (No 27, for roof inner furring) Picture 47 Picture 48 Picture 49 19
1. Take roof bottom (No 19) and place it to the ground, bottom up (Picture 50). Then f ix together details No 22 and No 26. Fasten all details with the appropriate screws (Picture 51). Covered triangle (No 22) Roof bottom (No 19) Uncovered triangle (No 26) Picture 50 Picture 51 2. Put both roof details (No 17 and 18) to attica and f ix them with appropriate screws (Picture 52). Residual details, for example details No 20, 23, 27 etc, will be placed into positions as shown above (Pictures 45-49) and fastened with screws. Small roof detail (No 17 and 18) Support triangle (No 25) Picture 52 Picture 53 Now install the prepared roof detail to door side slats and fasten with screws (Picture 54). We recommend drilling holes beforehand to avoid chaps in door side slats. Finally the roof detail will be f ixed from inside to roof detail and wall with screws. Use 5 x 80 woodscrews. Picture 54 14. Covering door side Take door side cover strip No 30 and push it under the roof covering material (Picture 56). If already installed sheets should glue to roof details, pull them off cautiously. Use roof pins for fastening. Door side cover strip will be pushed up to the end. Picture 55 Picture 56 20
15. Roof/Finishing roof covering near attic For covering the area between roof detail and small roof above the door properly, door side cover strips (No 31) should be fastened as shown on pictures 57 and 58. After that the rest of roof covering material should be put in position. Fastening roof covering material with roof pins. Picture 57 Picture 58 16. Roof covering material Now you can start with the f inal roof covering. Put the sheets in position, as shown on pictures 59-63. Use roof pins for fastening. Attention! Do not forget to pull away the plastic strips from behind the sheets (Picture 68). Otherwise the sheets cannot be glued to each other. Picture 59 Picture 60 Picture 61 Lift up the sheet a bit, push the next sheet under the f irst one and straighten (Picture 59). Fasten the sheets with roof pins included. Every sheets should be fastened with f ive roof pins (Picture 60). Ensure that covering area on both sides is big enough. The ends of covering sheets by eave should be exactly on the same line (Picture 61). Picture 62 Picture 63 Surplus on both sides should be If the covering sheets have been cut off with carpet knife with the installed properly, the result could help of steel mill (Picture 62). be seen on Picture 63. 21
17. Covering gable connections Next connection cover strips (No 29) will be placed, to cover six roof connection areas (gables). Take one cover strip and fold it together along the perforation line (Picture 64). This way you will get cover strips one at a time for covering connection areas (Pictures 65, 66). Picture 64 Picture 65 Picture 66 Fold cover strips lengthwise the perforation line and pull apart from each other (Picture 65). This way you will get 33 x 25 cm cover strips for covering connection areas (Picture 66). Start roof covering by the eave (Picture 67). We recommend using auxiliary line in order to place all cover strips properly up to the top (Picture 67). It will be much easier to install cover strips along this line. Auxiliary line Pull off the plastic! Distance area 20 cm Picture 67 Picture 68 Place the cover strips with 20 cm pitch and f ix with roof pins. Attention! Do not forget to pull Cover strips should be pinned (Picture 69). This particular installation away the plastic strips from step will be repeated until up to the top. behind the sheets. Otherwise the sheets cannot be glued to each other (Picture 68). Picture 70 Finally lower surplus over the roof edge should be cut off with carpet knife (Picture 70). Picture 71 Installation work with gables is completed (Picture 71). 22
18. Covering small roof s upper edge Next, the upper edge of door roof should be covered. You need same kind of cover strips as in installation step 15. Cover strips should be tiled scaly and pinned from corners (Picture 73). Cover strips should be pinned with the help of roof pins (Picture 73). Picture 72 Picture 73 19. Installation of sauna area 19.1 General information Please use devices for fastening, included in the product package. Pay attention, the narrow decoration slats should be fastened with smaller nails, bigger screws are meant for f ixing wall details and roof details. 19.2 Bottom details Install the bottom details as shown on Figure 13. Bottom detail for partition, long (No 1.1) Bottom detail for partition, short (No 1.2) Figure 13 19.3 Partition Wall details should be positioned as shown on f igures 14 and 15. Before final fastening, wall details No 3.6 and No 3.7 should be placed on details No 3.3 and 3.4. First, fasten outermost wall details of partition (details No 3.3 and 3.4), and then the appropriate upper details of partition (details No 3.6 and 3.7) should be lifted on them. Afterwards the partition detail (No 3.5) will be placed and fastened. 3.5 Partition detail, wall detail middle whole-length, 3 pcs 3.7 Partition detail, door detail upper right, 1 pc 3.6 Partition detail, door detail upper left, 1 pc 3.4 Partition detail, door detail lower right, 1 pc 3.3 Partition detail, door detail lower left, 1 pc NB! Please be careful to fit the abutments of partition details properly. Start the installation of partition. Two outside wall details have budged strips for installing partition properly. First, install the lower outermost partition details 3.3 and 3.4. Lift them to bottom details. Upper door details No 3.6 and 3.7 should be placed on outermost partition door details and fastened. Fix wall details with at least four screws per abutment. 23
19.4 Inner slats of partition First install the inner slats of partition (detail No 92), then cover corners with long decorative slats. Slats can be installed in arbitrary order, as you feel more comfortable (Figures 14 and 15). 96 96 90 97 95 97 90 3.7 3.5 3.6 3.5 3.5 100 91 99 98 91 3.4 3.3 87 92 Figure 14 A view from sauna area 94 93 3.5 When you have installed the slats in sauna, the slats in dressing room could be put in position. 89 89 93 90 90 92 93 3.3 3.6 88 3.7 85 3.5 3.5 3.5 84 84 91 3.3 3.4 91 Figure 15 A view from dressing room area 86 86 24
20. Covering / Covered pipe detail (electric heater only) Take detail No 32, install it up to the roof (Picture 74) and f ix from inside, through the scaffold, with six appropriate screws (Picture 75). Pipe detail will be straightened into the position. (Picture 74) Pipe detail will be f ixed with screws from inside. (Picture 75) Picture 74 Picture 75 Roof collar for heater s pipe (detail No 35, Picture 75A) should be installed in case of wood-heater. Picture 75A 21. Covering / Metal top Take metal hut (No 33) and metal top (No 34). Install metal hut onto the roof spire. Now the smoke collector pipe will be pushed down through the metal hut. After that the metal hut and its top will be straightened. Pay attention, metal hut should not reach scaffold/roof beams! If all details have been installed properly, metal top will be fixed to the roof spire. Then the metal top (No 34) can be fixed to the metal hut. (Picture 76) Metal top (detail No 34) Metal hut (detail No 33) 22. Inner decoration / Roof inner slats Begin with inner decoration now. First, install roof inner slats (No 37). Fastening spots with four screws into grilling room should be within equal distances along all the length (Picture 77). Picture 76 Detail No 37 Inner slats of roof (4 pcs) 25 Picture 77 Support slat No 37A
23. Filling boards First, cover openings from left and right side of the door (Picture 78). Wooden details have already been cut into appropriate length (details No 38 and 39). Place them and f ix with woodscrews (Picture 79). Nr. 38 Nr. 39 Picture 78 Picture 79 24. Door slats Set door slats in following order, as shown on pictures 80-82. Picture 80 Picture 81 1. Upper door slat 2. Upper door slat (detail No 43). (detail No 42). 3. Door slat aside (detail No 40). Picture 82 4. Door slat aside (detail No 41). 26
25. Installation of sweating bench 25.1 Support details Put the support details (No 53) onto the floor, into the corners, with the direction to middle (Picture 83), and place outermost support details (No 54) by the wall of sauna area, onto bottom details (Picture 84) (Figure 16). Picture 83 Picture 84 Outermost support detail for seat grates ( No 54, 2 pcs) Middle support detail for seat grates (No 53, 2 pcs) Figure 16 Outermost support detail for seat grates (No 54, 2 pcs) 25.2 Support frames for seats Fasten the middle support frame for upper seat (detail No 55) to the inner slat of support detail (Picture 85). Ensure that the rear rafter of the support frame would be on the same level with post s end. (Picture 86, Figure 17) Picture 85 Picture 86 27
Picture 87 Picture 88 Fix from inside, each side with three 5 x 80 screws (Picture 87). Fasten outermost support frames with two screws from each inner side. NB! Check whether the support frames are levelled. Picture 89 Installing lower support frames (No 58-60), ensure that lower grade s rear rafter would be aligned with upper grade s front rafter. (Picture 89, Figure 18) Fasten to inner board the same way like upper grades (Figure 17). Wall detail Support frame for upper seat, middle (No 55) Wall slat Decorative slat Middle support detail for seat grates (No 53) Support frame for upper seat, right (No 57) Support frame for upper seat, left (No 56) Support frame for lower seat, left (No 59) Support frame for lower seat, right (No 60) Figure 17 Support frame, upper Wall Support frame, lower Figure 18 28
25.3 Upper covergrids between seats Before installing covergrids between seats (No 67-69), fasten holdslats to fastening block for covergrids (No 80) so that the end of block extends 100 mm over the edge of grate s upper slat (Pictures 90, 91). Picture 90 Picture 91 Fasten from outside with two screws per each holdslat. Then fasten grate between seats to support frame s front rafter from inside, with one screw per each holdslat (Picture 92). NB! During the installation of grates, it is recommended to use 1 cm thick wooden block to level the grates correctly. Picture 92 Picture 93 Picture 94 For installing upper right covergrid (No 67), the front rafter of the outermost support detail (No 53) should be removed. (Picture 93 the front rafter is still on position; Picture 94 the front rafter has been removed) 29
Picture 95 Picture 96 Install the right covergrid with f ixed blocks on its position (Picture 95). Screw the front rafter back to its place and then fasten covergrid, too (Picture 96). 25.4 Sitting grates Place upper (details No 61-63) and lower (details No 64-66) sitting grates to the support frames, but do not fasten them yet (Pictures 97, 98; Figures 19, 20). Picture 97 Picture 98 Upper sitting grate, middle (No 61) Upper sitting grate, left (No 62) Upper sitting grate, right (No 63) Lower sitting grate, left (No 65) Lower sitting grate, right (No 66) Figure 19 30
25.5 Lower covergrids Start with installing lower covergrids (details No 70-72; Pictures 99, 100; Figure 20). Picture 99 Picture 100 Ensure that upper edge of covergrid is on the same line with lower sitting grate. Use a wooden block or a piece of slat to level details properly (Picture 99). Fasten covergrid to the front rafter of lower support frame with four 4 x 60 screws, two Install front rafters of the upper cover boards (details No 81-83) and f ix with 4 x 40 screws, two screws per each front rafter (Picture 101). Picture 101 Support frame for upper seat, left (No 56, 1 pc) Support frame for upper seat, middle (No 55, 1 pc) Upper sitting grate, middle (No 61, 1 pc) Support frame for upper seat, right (No 57, 1 pc) Lower sitting grate, left (No 65, 1 pc) Covergrid between seats, middle (No 68, 1 pc) Support detail for seat grates, middle (No 53, 2 pcs) Support detail for seat grates, right (No 54, 1 pc) Wall detail Support frame for lower seat, left (No 59, 1 pc) Figure 20 Lower covergrid, left (No 72, 1 pc) Support frame for upper seat, right (No 57, 1 pc) 31
25.6 Corner shelves, grates and back rests of sauna Now only corner shelves and corner grates (details No 9 and No 44-48), grates between support belt and inner roof (details No 78-79), ventilation set (36), back rests (detail No 23) and handles have remained to install into sauna (Figures 21, 22, 23; Pictures 101, 102). First, f ix triangle-shaped corner shelves as shown on Figures 21 and 22 below. Corner shelf No 9 will be f ixed onto the wall of dressing room, and dimidiate corner shelves (No 46) will be positioned into the nearest corner of partition. The acute-angled shelf will be fastened into the vapour-bath room s corner between partition and wall detail. Finally obtuse-angled shelf should be fastened (Figures 21 and 22). Back rest (No 77, 3 pcs) Corner grate for acute corner shelf (No 47, 2 pcs) Corner shelf, obtuse angle (No 44, 2 pcs) Corner shelf for acute angle (No 45, 2 pcs) Corner grate for obtuse corner shelf (No 48, 2 pcs) Corner shelf, dimidiate (No 46, 2 pcs) Partition detail, entire (No 3.3) Partition, door detail (No 3.4) Figure 21 Back rest (No 77, 3 pcs) Corner shelf for acute angle (No 45, 2 pcs) 77 47 77 47 Picture 102 74 75 Corner shelf, obtuse angle (No 44, 2 pcs) Fasten handles (details No 74-76) to support details, f ix them with 4 x 40 screws, two screws per handle (Picture 102). Corner shelf, dimidiate (No 46, 2 pcs) Partition detail, entire (No 3.3) Partition, door detail (No 3.4) Figure 22 Corner shelf (No 9, 2 pcs) 32
Back rest should be fastened with two 5 x 80 screws, one screw per each holdslat. Long grate between support belt and inner roof (No 78) should be f ixed with three 3 x 20 screws from upper side of holdslat, one screw per each holdslat; the short grate (No 79) should be fastened with two 3 x 20 screws (Picture 104). Winterised fan roof (No 10) Support slats for winterised fan roof (No 37A) Winterised inner roof detail, entire (No 11A) Grate between support belt and inner roof (No 78-79) 1 screw per each holdslat Back rest (No 77, 3 tk) Two screws per holdslat Figure 23 Grate between support belt and inner roof, short (No 79) Picture 103 The wooden part of ventilation set will be f ixed into the house and the metal part to outside of house (Pictures 105 and 106). Fix to each other with the help of screw. Picture 104 Picture 105 Picture 106 26. Installation of sitting boards and floor details in the dressing room Take consoles (detail No 52) and put them in position onto two walls, as shown on figure. Fasten them with wood screws onto side walls. Use three screws per each console. Fix the seat details onto consoles as shown on figure. Fasten from both ends with two screws. Wall Partition, door detail (No 3.4) Consoles (No 52, 4 pcs) Seating board short, cone (No 49) Seating board long, cone (No 50) Floor detail (No 101, 3 pcs) Figure 24 Seating board rhomb (No 51) 27. Installation of wood-heater Install the pipe from inside, through the opening of fan roof, bolster it up and after that install the heater under the pipe. Then put the stones onto the heater. From outside, install the roof collar around the pipe and fasten it with screws. The instructions for installation of the oven are included with the oven. NB! Wooden ovens must not be used if the water boiler is empty. 33
28. Colouring and impregnation / Avoiding mouldering Timber is a part of the ecological circulation. Nowadays the circulation has been suspended because of using timber as constructing material. For that reason we have a task to protect wood and take care of recycling it for further treatment. This means the defence against impairments inflicted by moisture and solar rays, also the defence against biological damages (mildewing, moulding and rotting). You will have much more pleasure of your sauna, when you impregnate its wood with impregnation liquids. For the longer lifespan of the house, you should primarily impregnate its floor. Use only environmentally approved products in your garden. In that way you will avoid damaging soil, plants or environment. For the best durability of wooden details we recommend you to impregnate timber as following: Impregnating coat for conifers Wood glaze Impregnation Follow-up treatment Use impregnating coat for conifers when you treat timber for the first time, to protect wooden details against weather conditions, rotting, pests and moulding. All available wood glazes, also thick ones, can be used for the house. Follow exactly the general instructions on jar label about drying period, cleaning the tools etc. Depending on location, impregnation should be repeated every three to four years. Detailed information will be available in our special stores. All dimensions are approximate. Small differences or manufacturer changes could occur. Technical changes and mistakes can occur. 34