Dynamically Reconfigurable Sensor Electronics Concept, Architecture, First Measurement Results, and Perspective

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Institute of Integrated Sensor Systems Dept. of Electrical Engineering and Information Technology Dynamically Reconfigurable Sensor Electronics Concept, Architecture, First Measurement Results, and Perspective by Senthil Kumar Lakshmanan & Prof. Andreas König Contents: Challenges in Sensor Electronics Concept of a Dynamic Reconfigurable Sensor Electronics First Dynamic Reconfigurable Hardware Architecture & Implementations Measurement Results Perspective Training Board Conclusion & Future Works

Challenges of Sensor Electronics Typical Embedded System FPGA/ FPGA/ ASIC ASIC Memory Sensors Sensors Hard Hard Wired Wired Sensor Sensor Electronics Electronics e.g., e.g., ADC ADC Processing Unit Unit DAC DAC Actuators Human Human Ifc Ifc Diagnostics Aux. Aux. Systems Systems Wireless Wireless Typically with indispensable analog & mixed-signal circuits Sensor electronics subject to mismatch, static & dynamic drift, noise manufacturing problems... Remedy: careful design & calibration/trimming at production time Drawbacks: slow, costly & irreversible. On the fly calibration desirable, recent evolutionary techniques

Challenges of Sensor Electronics State-of-art Recent approaches and products support dynamic self-calibration of analog systems/components ALD2724x(EPAD) AD8555 (DigiTrim) Trimming- EEPROM(finite correction cycles) Trimming- DAC(infinite correction cycles) Conservative methods time discrete, on building block level when dynamic. AnadigmVortex KIP KIP FPTA FPTA JPL JPL FPTA FPTA Approaches differ in granularity Evolutionary Approaches

Challenges of Sensor Electronics Motivation Inspite of good results, drawbacks of fine granular evol. approaches are, Starts from primal soup, wastes wealth of designers knowledge Too much flexibility, a curse large area, large parasitics & expensive Excessive switching resources frequency behavior & susceptibility to noise Peculiar & non-established circuit structures (Suitable for space applications) Large memory & high reconfiguration time Principally feasible to realize complex structures- industry spec fulfillment -? Missing programmable passive components - Linear behavior remains open Industrial requirements contradict black box like structures

Concept of Dynamic Reconfigurable Sensor Electronics Objectives a) Investigation of Industrial applicability of EHW concepts b) Satisfying the industrial needs in particular to sensor electronic- transparent structure c) Consideration of Technology dependency(itrs) & substrate issues to address the problem d) Flexible & dynamic reconfigurable HW platform with inherent fault tolerance e) Provides both programmable active & passive components - linearity for Res. f) HW structure supporting Rapid Prototyping g) On the fly & Auto calibration capabilities h) Facilitates the implementation potentials of the desirable Self-X properties

Dynamically Reconfigurable Sensor Electronics Architecture of Adaptive Mixed-Signal Systems Hard Hard Wired WiredSensor Electronics FPGA/ FPGA/ ASIC ASIC Memory Sensors Sensors Processing Unit Unit (Rec.) (Rec.) DAC DAC Actuators Adaptive Sensor Sensor Electronics-FPMA (replaced) Human Human Ifc Ifc Diagnostics Aux. Aux. Systems Systems Wireless Wireless Inclusion of dynamically reconfigurable mixed-signal FPMA Inherently, fault-tolerance and self-x-features of OC are provided Initially for sensor electronics, later for actuators

Dynamically Reconfigurable Sensor Electronics HW/SW-Architecture Overall reconfigurable embedded system architecture (sensor-in-the-loop) 3 functional blocks namely, Assessment, Optimization (self-x features) & Reconfigurable HW. Assessment Unit - Aids in Parameters Assessment, e.g., for OPA- Gain, SR, PM, CMR etc. still in time discrete Optimization Unit - GA/PSO (More info by Peter Tawdross at 11:30) Reconf.HW- Time continuous medium granular, dyn.reconfig. HW hybrid FPAA/FPTA

Dynamically Reconfigurable Sensor Electronics FPMA Building blocks FPMA Adaptive Sensor Signal Conditioning & Conversion Current FPMA with 3 self-trimmable amplifiers Amplifiers capable of changing AR (time-cont.) Amplifiers complemented with reconfigurable passive components both cap. & res. Supports rapid-prototyping & dynamic reconfiguration Miller Miller OPA OPA FC FC OPA OPA InAmp InAmp + - + - + - Global Global Switches Switches R,C Scalable R,C

Dynamically Reconfigurable Sensor Electronics Basic Building - Block Design Basic blocks - heterogenous array of components intermediate granular - ST (nmos & pmos), SC & SR Digital device selection through Shift Registers (SR) Scalable devices vary in powers of 2 inspired from D/A converters Dimensions fixed through simulations & technology dependent Components of hetero. array connected by transmission gate switches, W/L - Optimized for frequency behavior - Consideration of on-resistance of switch is important

First Reconfigurable OPA Implementation Physical Realization of Scalable Devices-Active Scalable Transistor with SR Reconfigurable bits -11 Scalable range (simulations) -Width = (1, 2, 4, 8, 16, 32, 64, 128 in µm) -Length = 1µm 60µm (Scalable NMOS) Flexibility area criterion Area - ST(NMOS) 60µm*64µm -ST(PMOS) 65µm*69µm 64µm Austriamicrosystems 0.35 µm CMOS (4metal 2poly) process

First Reconfigurable OPA Implementation Physical Realization of Scalable Passive Devices Passive reconfigurable bits 8 Scalable range Powers of two - Capacitor = (125f, 250f, 500f, 1p, 2p, 4p, 8p, 16p) -Resistors = (125Ω, 250Ω, 500Ω, 1KΩ, 2KΩ, 4KΩ, 8KΩ, 16KΩ) Effective for compensation and in Feedback circuitry Area -Scalable Capacitor (245µm*215µm + 17µm*156µm) - Scalable Resistor 213µm*53µm

First Reconfigurable OPA Implementation Fixed Topology: Miller-OPA Sequential Device selection through SR Simple Miller OPA- Replacement scheme of unit devices by scalable version

First Reconfigurable OPA Implementation Mixed-Signal Simulations: Miller OPA Complete Miller OPA with digital interface O/P Timing diagram of transient analysis I/P (1KHz-1MHz) EN 660µm Data (e.g.,10010) Clock Loading time 32µsec 331µm Consist of 13 Scalable devices Programmable Cc Adhoc layout structure matching not included

First Reconfigurable OPA Implementation Mixed-Signal Simulations: FC - OPA FC-OPA with digital interface Timing diagram of transient analysis O/P I/P (1KHz-1MHz) 1131µm EN Data (e.g.,10010) Clock 359µm Loading time 64 µsec Consist of 25 Scalable devices

First Reconfigurable OPA Implementation Instrumentation amplifier Standard 3 Opamp, 7 resistor structure FC-OPA building block D Vin2 Vin1 Resistor value ranges to 255 KΩ OP2 -+ - + OP1 In-Amp area = (367*1149)µm 2 Area comparision study - Miller OPA OPA Structure OPA Area- Unit Devices OPA Area- Scal. Analog Devices OPA Area- Mixed cell Ratio of Used to Available OPA area In % R1 R2 R4 R3 OP3 + - R3 R1 R2 Miller 0.0085 mm 2 0.10 mm 2 0.25 mm 2 3.4 Vout

First FPMA Implementation Three module chip Miller OPA FC-OPA InAmp (FC-OPA) Chip as single / multiple instances to realize structures like Filters, ADC (Pre-fabricated chip) 3 Additional pins D, Clk, EN Chip area 2.3mm * 2.1mm 40 Pins Dual In Line package (Post-fabricated chip)

Measurement Results of Our First FPMA Miller Miller OPA OPA Inverting Miller OPA S.Nr. 1 2 3 4 OPA Parameters Slew Rate CMR Offset Settling time Measured Values 0.03V/µSec 1.3 0.9mV 35µSec FC FC - - OPA OPA Inverting FC - OPA S.Nr. 1 2 3 4 OPA Parameters Slew Rate CMR Offset Settling time Measured Values 0.09V/µSec 1.7 2mV 14.4µSec

Generic Operational Amplifier (GOPA) Feasibility of the Concepts Special structure- flexibility within known amplifier topologies Digital Device Selection Shift Register GenericAmplifier-Block Vin- Vdd Miller OPA Gnd Vin+ vo G s DFF DFF DFF DFF 1 2 4 128 D s s s s s 1 2 128 s s s Scalable 40 scalable devices & 60 TS (Topology Switches) S Transistor

Vdd Generic Operational Amplifier Flexible Topology Selection M8 Iss M3 Vin - Vin + M1 M2 M7 M4 M5 Vout M6 Iss Vdd M3 M4 Vin - Vin + M1 M2 Vi Vi M5 M10 M9 M10 Gnd M9 M8 M7 Gnd M6 Cascoded current mirror Diode loaded differential pair Cascoded second stage Bootstrap biasing feasible

Generic Operational Amplifier Flexible Topology Selection Vout - Cc R2 M5 Vdd M3 M4 Cc R1 Vin - Vin + M1 M2 M6 Vout + Iss Vi Vdd M7 M8 M6 M5 Vout M3 M4 Vin - Vin + M1 M2 Iss Iss Iss Fully differential OPA Scalable pole - zero compensation M9 M10 M12 Gnd M11 Telescopic OPA-Wilson current Source

Gain in db 90 70 50 30 10-10 Simulation Results Result Comparison (Miller-OPA) Transient vs. AC-Analysis Simulation Results opamp with 1,E+00 1,E+02 1,E+04 1,E+06 parasitics 1,E+08 1KHz 10KHz 500KHz 1MHz Frequency in Hz Fixed Topology vs. GOPA Block opamp with unit transistors opamp with ST GOPA Phase [ Deg ] 0 50 100 150 Simulation Results 1KHz 10KHz 500KHz 1MHz 200 1,E+00 1,E+02 1,E+04 1,E+06 1,E+08 Frequency [ Hz] opamp with unit transistors opamp with ST opamp with parasitics Dynamic modification of AR and amplifier topology Capable of realising 16 different amplifier structures large area 1512µm*552µm feasibility study

Suitable Teaching Platform Analog Designers Advanced Training Board PSPICE ( Spec 1) Netlist Netlist Generation Generation Converted Bit Chain ST- ST-11, 11, SC-9, SC-9, SR- SR-8 8 Chip Designer Re-design Option View results Embedded System RS 232 Interface e.g., Inv OPA with parasitic effects PHYTEC minimodul-515c

Suitable Teaching Platform Analog Designers Advanced Training Board PSPICE (schematic entry) Netlist Netlist Generation ST- Generation ST-11, 11, SC-9, SC-9, SR- SR-8 Converted 8 Bit Chain Chip Designer Re-design Option View results Embedded System RS 232 Interface e.g., Inv OPA with parasitic effects PHYTEC minimodul-515c

Suitable Teaching Platform Analog Designers Advanced Training Board PSPICE (schematic entry) Netlist Netlist Generation ST- Generation ST-11, 11, SC-9, SC-9, SR- SR-8 Converted 8 e.g., e.g., 0101011100 0101011100 Bit Chain (138, (138, 270 270 & 1258 1258 bits) bits) Chip Designer Re-design Option View results Embedded System RS 232 Interface e.g., Inv OPA with parasitic effects PHYTEC minimodul-515c

Suitable Teaching Platform Analog Designers Advanced Training Board PSPICE (schematic entry) Netlist Netlist Generation ST- Generation ST-11, 11, SC-9, SC-9, SR- SR-8 Converted 8 e.g., e.g., 0101011100 0101011100 Bit Chain (138, (138, 270 270 & 1258 1258 bits) bits) New entry - based on re-design Chip Designer Re-design Option View results Embedded System RS 232 Interface e.g., Inv OPA with parasitic effects PHYTEC minimodul-515c

Conclusions & Future Works Design of Reconfigurable Operational Amplifier validated Generic amplifier block on intermediate granularity level Aspect ratio and amplifier topology can be dynamically modified Measurement performed to prove the basic functionality Overall view of the embedded system On the fly & Auto-calibration feasible Inherent fault-tolerance and self-x capability Measurement for predictable industry like behavior & substrate noise issues Next generation FPMA chip would be upgraded - ultra low power OPA, transimpedance amplifiers, Working Instrumentation amplifier,v-i, I-V etc. Targets at Generic Sensor Electronic Front End.

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