US SERIES ID MOUNT MACHINING EQUIPMENT Ø 8 mm - 914 mm Ø 0.315 36 ID MOUNT MACHINING US Series SM8 S18 US25 US30CH US40 US80 US150 US450 10 Machining Capacity 8-32 mm 14-42 mm 12.5-120 mm 32-168.3 mm 43-219 mm 80-406 mm 150-610 mm 457-914 mm 0.315 1.26 0.551 1.654 1/2 4.7 1.181-6.626 1.693-8.622 3.149-16 5.906-24 18-36 INDUSTRIES : Shipbuilding Boiler Chemical Nuclear Oil & gaz Renewable energies
Additional clamping jaws extend the capacity of the machine. Different configurations are possible to suit different types of applications. Several clamping options are available to suit a particular application. As an option, the clamping can be done automatically. Clamping jaws are available in several different configurations. Clamping jaws for expanded tubes are also available. Clamping is perfectly concentric. Up to four tool-bits can be mounted so that machining operations, such as, facing, beveling and counterboring can be carried out simultaneously. Two or more tool bits used simultaneously ensure a perfect balance of forces during the machining operations. Interchangeable drives: Electric or Pneumatic Drive Several options are available to suit different applications. ID MOUNT MACHINING Light, dependable rugged, The PROTEM US-SERIES will perform repeatable high quality weld preparations on all types of materials including mild, chrome, stainless steel, duplex, super duplex, coppernickel alloy steel, inconel, P91, aluminium, copper and exotic alloys. Safety Handle 11
SM8 SM8 Ø 8-32 mm (0.315-1.260 ) 3 kg 6.6 lbs : The air-powered SM8 mini beveler is a very robust and reliable portable weld-end preparation tool. It performs repeatable quality weld preps on most metal pipes and tubes including carbon and stainless steel, duplex and super duplex, inconel etc. The cutting head will bevel, face individually or in a synchronised operation. The SM8 is easily installed on all pipes and completely torque accepting (requires no holding). The PROTEM SM8 unit requires only 17,5 mm (0,6889 ) minimum clearance from the pipe centerline, thereby allowing precise machining inside restricted working areas. ID MOUNT MACHINING SM8 with pneumatic drive DIMENSIONS : SM8 SM8 with pneumatic drive, weight ~ 1,6 kg/3,5 lbs SM8E SM8 with electric drive, weight ~ 2 kg/4,4 lbs SM8-K01 Transport box for SM8 Beveling Cutting Facing Counterboring Surfacing TECHNICAL FEATURES : Machine SM8 Machining Capacity 8 mm (0,315 ) ID 32 (1,260 ) mm OD Specific shapes & angles I, V, J, X or any other specific weld preps - Special shape on request Clamping manual, without key Feed stroke 10 mm Cutting head gear drive 120 rpm off-load speed, 60 rpm nominal speed Pneumatic drive 370 W, 6 bar (87 psi), 350 l/ min (12 cfm) Weight 3 kg (6,6 lbs) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 12
SM8-E OPTIONS : Expansion collet SM8-051[Specify Ø] Douille d'expansion longueur 40 mm, [Specify Ø] SM8-052[Specify Ø] Douille d'expansion longueur 50 mm, [Specify Ø] SM8-054[Specify Ø] Short collet for SM8, length 25 mm, [Specify Ø] SM8 with electric drive Socket holder SM8-037 Socket rod A (8-12 mm) SM8-040 Socket rod B (12-29 mm) SM8-057 SM8-057 short socket rod A (8-12 mm) SM8-058 SM8-058 short socket rod B (12-29 mm) SM8-059 SM8-059 short socket holder no. 3 (17-30,2 mm) SM8-041 Socket holder Nr. 1 (8-12 mm) SM8-043 Socket holder Nr. 2 (12-17 mm) SM8-038 Socket holder Nr. 3 (17-29 mm) TOOL BITS : SM8 battery ID MOUNT MACHINING Socket rod SM8 Battery APPLICATIONS : O-SM8-M1-4-H-70 Facing, 4 mm wall thickness O-SM8-M2-4-H-71 30 beveling, 4 mm wall thickness VISUAL TOOL HOLDER: O-SM8-M3-4-H-72 37 30 beveling, 4 mm wall thickness O-SM8-M4-4-H-73 45 beveling, 4 mm wall thickness 13
S18 S18 Ø 14-42 mm (0.551-1.654 ) : 4 kg 8.8 lbs The S18 portable pipe beveling tool is a powerful, robust, reliable and versatile beveling and facing machine. The standard tool plate will accept multiple tool bits, allowing up to four simultaneous machining operations. Such operations may include beveling, facing, counterboring, compound beveling, OD chamfering, removal of weld joints on tube sheets and or cut to lenght of tubes on tube sheets. The S18 features a self-accepting torque system and an integral drive motor. The robust S18 will perform repeatable high quality weld preparations on all types of materials including stainless steel duplex, super duplex, inconel, P91etc. S18 S18 with pneumatic drive, weight ~ 2,2 kg/4, 9 lbs DIMENSIONS : S18 with pneumatic drive S18E S18KH S18CA S18 with electric drive, weight ~ 3,0 kg/ 6,6 lbs S18 with feed lever, pneumatic drive, weight ~ 2,5 kg/ 5,5 lbs S18 CA with automatic pneumatic clamping and a manual feed lever, feed stroke 16 mm, weight ~ 5,0 kg/ 11 lbs Beveling Cutting Facing Counterboring Surfacing TECHNICAL FEATURES Machine Machining Capacity Specific shapes & angles S18 Standard model: 18 mm (0.709 ) ID 42 mm (1.654 ) OD With options: 14 mm (0,551 ) ID 42 (1.654 ) mm OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Clamping manual Feed stroke 35 mm (1,380 ) Cutting head gear drive Pneumatic drive Weight 300 rpm off-load speed 150 rpm nominal speed 370 W, 6 bar (87 psi), 350 l/ min (12 cfm) 5.5 kg (12.1 lbs) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 14
S18 Battery S18E S18 with electric drive S18 Battery S18-CA APPLICATIONS : ACCESSOIRES : S18-K01 S18-K02 Transport box for S18, SE18E or S18KH Transport box for S18CA S18-OM1 S18-LEV S18-PPF-90 S18-PPF S18-BAL S18-FC S18-OM1 optional mandrel for Ø 14-22 mm S18-LEV feed lever for S18 S18-PPF-90 milling head 90 for S18 S18-PPF milling head 30 for S18 S18-BAL balancer for S18 S18-FC limit stop for S18 Other options on request 15
S18CA S18CA Ø 14-42 mm (0.551-1.654 ) : 5 kg 11 lbs S18CA S18 CA with automatic pneumatic clamping and a manual feed lever, feed stroke 16 mm, weight ~ 5,0 kg/ 11 lbs Beveling Cutting Facing Counterboring Surfacing S18CA ON-SITE : S18 CA with automatic pneumatic clamping DIMENSIONS : TECHNICAL FEATURES Machine Machining Capacity Specific shapes & angles S18CA 14 mm (0,551 ) ID 42 (1.654 ) mm OD I, V, J, X, compound bevels, counterboring - Special shape on request Clamping manual Feed stroke 13 mm (0.51 ) Cutting head gear drive Pneumatic drive Weight 300 rpm off-load speed 150 rpm nominal speed 370 W, 6 bar (87 psi) 350 l/min (12 cfm) 5 kg (11 lbs) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 16
US18TP The US-TP series are full automatized beveling machines integrating the clamping mandrel and the tool holders of the US Series. The clamping and the feed are automatic and adjustable. The US-TP series are suited for serials jobs on heat exchangers (tubes cut to length, weld joint extraction, beveling works.). US18TP US18TP Tube beveling machine for tube plates, 12-30 mm ID. TOOL BITS : VISUAL O-S18-E1-4-H-50 Facing tool bit O-S18-E2-4-H-52 30 beveling tool bit O-S18-E3-4-H-51 37 30 beveling tool bit O-S18-E4-4-H-53 45 beveling tool bit O-S18-E4-4-H-54 30 inverse beveling tool bit 17
US25 US25 Ø 12.5-120 mm (1/2-4.7 ) : 5.5 kg 12.1 lbs The PROTEM US25 is a powerful, robust, reliable and versatile portable tube and pipe beveling and facing machine. The PROTEM US25 will perform repeatable high quality weld end preparations on virtually all materials including mild, chrome, stainless steel, duplex, super duplex, copper-nickel alloy steel, inconel, P91, aluminium, copper etc... Versatile cutting head accepting up to 4 cutting bits: Four machining operations can be carried out simultaneously or individually. The tool bits can be changed and adjusted very quickly. Carbide tool inserts can alternatively be used. Beveling Cutting Facing Counterboring Surfacing US25 with pneumatic drive DIMENSIONS : TECHNICAL FEATURES Machine Machining Capacity Specific shapes & angles US25 Standard model: 25 mm (0,984 ) ID 90 mm (3,543 ) OD With options: 12.5 mm (0,492 ) ID 300mm (11.811 ) OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Clamping manual with key Feed stroke 35 mm / 1,378 Expansion 10 mm (0.394 ) Cutting head gear drive Pneumatic drive Electric drive 150 rpm off-load speed 70 rpm nominal speed. Approximate rotation speed according to air pressure and air flow 730 W, 6 bar (87 psi), 1400 l/min (49 cfm) 110 V (1500 W) or 230 V (1050 W) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 18
US25A US25A/E US25B US25B/E US25C US25C/E US25 with pneumatic drive 0,73 kw and tool holder Ø 60 mm (2,3 ), weight ~ 4,4 kg/9,7 lbs US25 with electric drive and tool holder Ø 60 mm (2,3 ), weight ~ 6,4 kg/14,1 lbs US25 with pneumatic drive 0,73 kw and tool holder Ø 90 mm (3,5 ), weight ~ 5,3 kg/ 11,7 lbs US25 with electric drive and tool holder Ø 90 mm (3,5 ), weight ~ 6,5 kg/ 14,3 lbs US25 with pneumatic drive 0,73 kw and tool holder Ø 120 mm (4,7 ), weight ~ 5,3 kg/11,7 lbs US25 with electric drive and tool holder Ø 120 mm (4,7 ), weight ~ 6,5 kg/14,3 lbs US25E US25 ON-SITE: APPLICATIONS : TOOL HOLDER: 19
US25 OPTIONS : US25TA The TA option replace the tool holder of the USseries machines by a milling head. This option is designed to perform weld preps and to excavate membrane walls. Both operations, beveling and excavating, can be performed simultaneously. The machine is clamped inside the tube for a perfectly concentric clamping. US25TA US25TA for tube beveling and membrane removal, weight ~ 8,2 kg/18,1 lbs US25TA-PPF Milling cutter for the US25TA - One milling cutter per diameter is necessary. Please submit a drawing on order. US25TP The US-TP series are full automatized beveling machines integrating the clamping mandrel and the tool holders of the US Series. The clamping and the feed are automatic and adjustable. The US-TP series are suited for serials jobs on heat exchangers (tubes cut to length, weld joint extraction, beveling works.). US25-EMA US25TP US25TP Tube beveling machine for tube panels, 25-60 mm ID. This new generation of elbow mandrel assembly allows the positioning of a UStype machine on all types of elbows. Its concentric adjustment is due to the rules located around the system, this leads to a high quality weld-end preparation on all types of elbows and materials including stainless steel and high nickel alloys. US25-EMA-40-64 US25-EMA-64-90 US25-EMA-90-119 US25-EMA-40-64 elbow mandrel assembly for US25 (40-64 mm) US25-EMA-64-90 elbow mandrel assembly for US25 (64-90 mm) US25-EMA-90-119 elbow mandrel assembly for US25 (90-119 mm) US25ACC This flange attachment allows to resurface all the different flanges welded on pipes, of all materials, directly on site or in the workshop. This system is reliable, accurate, rigid, lightweighted and very easy to use and operate. The clamping is made directly inside the flange ID via the clamping shaft of the US machines and their additional expansion blades or with a spider elbow mandrel kit. US25-ACC US25-ACC-BR US25 with flange facing attachment for flange diameters up to 280mm (11 ), weight ~ 15,0 kg/33,1 lbs US25-ACC-BR flange resurfacing module for US25 (25-280 mm) 20
US25 US25-K01 US25-K01 US25-K04 US25-K05 US25-K06 US25-K07 Transport box for US25 with pneumatic drive Transport crate for US25 with electric drive Transport case for US25E with option US25-111 Wooden crate for US25CA Wooden crate for US25TA or US25ACC US25 Mandrel VISUAL US25-OM1 US25-OM1: mandrel from 12,5 mm (0,492 ) ID up to 18 mm (0,709 ) ID US25-OM2 US25-OM2: mandrel from 18 mm (0,708 ) ID up to 26 mm (1,024 ) ID US25 Tool holder US25 Other options VISUAL US25-19 Tool holder 60 mm (2,362 ) VISUAL US25-1 US25-2 US25-1 Quick lever clamping device US25-2 Handwheel clamping device US25-12 Tool holder 90 mm (3,543 ) US25-5 US25-6 US25-111 US25-5 Right angle feed with lever US25-6 Ratchet clamping device US25-111 Feed and clamping through ratchet US25-21 Tool holder 120 mm (4,724 ) 21
US25CA US25CA Ø 25-90 mm (0.984-3.543 ) 6 kg 13.2 lbs : US25CA Beveling US25 with automatic clamping system and manual feed lever, tool holder Ø 90 mm (3,5 ), weight ~ 7,8 kg/17,2 lbs Cutting Facing Counterboring Surfacing US25CA ON-SITE : US25 with automatic clamping DIMENSIONS : TECHNICAL FEATURES Machine US25CA Machining Capacity Clamping capacity 25 mm (0.984") 90 mm (3.543) 25 mm (0.984") 87.5 mm (3.425) Specific shapes & angles Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Clamping manual Feed stroke 21 mm (0.827 ) Cutting head gear drive 300 rpm off-load speed 150 rpm nominal speed Pneumatic drive Weight 370 W, 6 bar (87 psi) 350 l/min (12 cfm) 6 kg (13.2 lbs) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 22
US25 TOOL BITS VISUAL US25-TIH-30 US25-TIH-30 Insert holder 30 for US25 O-US-A1-6-H-18 Facing 90 US25-TIH-37.5 US25-TIH-30 Insert holder 37,5 for US25 O-US-A2-6-H-17 30 beveling US25-TIH-45 US25-TIH-30 Insert holder 45 for US25 O-US-A3-6-H-19 37 30 beveling US25-TIH-90 US25-TIH-90 Insert holder 90 for US25 O-US-A4-6-H-16 15 counterboring US25-TIH-S US25-TIH-S screw for tool insert O-US-B6-6-H-55 Notched tool bit for facing O-US-P1-6-H-T Tool Holder for US25 O-US-B7-6-H-57 Notched tool bit for 30 beveling O-US-B8-6-H-58 O-US-P2-6-H-T Tool Holder for US25 Notched tool bit for 37 30 beveling O-US-B9-6-H-60 15 counterboring O-US-B116-H-24 Facing and counterboring O-US-C5-6-H-62 J-bevel 7 with radius 6 O-US-C6-6-H-64 J-bevel 12,5 with radius 6 O-US-C8-6-H-68 J-bevel 12,5 with radius 6 O-US-C9-6-H-20 J-bevel 10, with radius 1,5 O-US-P1-DUPLEX-30 O-US-P2-DUPLEX-0 VISUAL Tool Holder for US25 Tool Holder for US25 23
US30CH US30CH Ø 32-168.3 mm (1.259-6.626 ) : 10 kg 22 lbs The US30CH portable pipe beveling machine is robust, reliable, versatile and light weighted The standard tool plate will accept multiple tool bits, allowing up to 4 simultaneous machining operations. Such operations may include : 30, 37 30, 45 bevels, J-bevels, compound bevels, facing, counterboring, OD chamfering, removal of weld joints and/or lengthening of tubes on tube sheets. The tool bits can be changed and adjusted very quickly. Carbide tool inserts can alternatively be used. The US30-CH features a self-accepting torque system and an integral drive motor. This very powerful pipe beveler will perform repeatable high quality weld preparations on all types of materials including mild, chrome, stainless steel, duplex, super duplex, copper-nickel alloy steel, inconel, P91, aluminium, copper and virtually all exotic alloys. US30-CH with pneumatic drive Beveling Cutting Facing Counterboring Surfacing DIMENSIONS : TECHNICAL FEATURES Machine Machining Capacity Specific shapes & angles US30CH Standard model: 32 (1,259 ) mm ID 114,3 (4,500 ) mm OD With options: (Kit6 ) 12.5 mm (0,492 ) ID 168 mm (6,614") OD Flange facing 50 mm (1.968") ID 355 mm (13.976 ) OD I, V, J, X compound bevels, removal of weld joints, counterboring. - Special shape on request Clamping manual with key Feed stroke 35 mm / 1,378 Expansion 9 mm (0.394 ) Cutting head gear drive Pneumatic drive Electric drive Up to 30 rpm 730 W, 6 bar (87 psi), 1400 l/min (49 cfm) 1050 W, 230 V or 110 V Hydraulic drive on request. Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 24
US30CH US30CH/E US30CH/CA US30CH/HY US30CH-ASB US30CH- EMA-50-168 US30-CH with pneumatic drive and tool holder Ø 130mm (5.118 ), weight ~ 10 kg/22 lbs US30-CH/E with electric drive and tool holder Ø 130 mm (5.118 ), weight ~ 10 kg/ 22 lbs US30-CH/CA with pneumatic drive and automatic clamping, weight ~ 10,0 kg/ 22 lbs US30-CH/HY with hydraulic drive, weight ~ 10,0 kg/ 20 lbs Flange facing attachment, for the resurfacing or worn or damaged surfaces with diameter 50 mm ID up to 355 mm OD 2 up to 14 Elbow mandrel assembly for US30CH (50-168 mm) US30CH/E US30CH ON-SITE : APPLICATIONS : OPTIONS : TOOL HOLDER: US30CH-ACC-BR US30-CH-Kit6" US30-CH-K06 US30-CH/E-Kit6 US30-OPT.2-KIT6 US30-LEV US30-OPT.5 US30CH-K01 US30CH-K02 US30CH-K03 US30CH-K07 Flange resurfacing module (50-355 mm) US30-CH beveling machine with pneumatic drive for diameters up to 168 mm (6,614 ) OD, delivered with 1 tool holder plate Ø180 mm (7,087 ) US30-CH-K06 crate for US30CH pneumatic drive and Kit6" US30-CH beveling machine with electric drive for diameters up to 168 (6,614 ) mm OD, delivered with 1 tool holder plate Ø180 mm (7,087 ) Special accessories - for diameter up to 168 mm Quick lever clamping device Bench mounting device Transport case for US30CH Wooden transport crate for US30CH-E Wooden transport crate for US30CH/ CA Wooden crate for US30 right angle electric drive and Kit6 25
US30CH/CA US30-CH/CA Ø 32-168.3 mm (1.181-6.626 ) : 10 kg 22 lbs US30-CH/CA US30-CH/CA with pneumatic drive and automatic clamping, weight ~ 10,0 kg/ 22 lbs Beveling Cutting Facing Counterboring Surfacing US30CH/CA ON-SITE : US30-CH/CA with pneumatic drive DIMENSIONS : TECHNICAL FEATURES Machine Machining Capacity Specific shapes & angles US30-CH/CA 32 mm (1.181 ) ID 168.3 mm (6.626 ) OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Clamping manual with key Feed stroke 35 mm (1.378 ) Cutting head gear drive Pneumatic drive Weight Up to 30 rpm 730 W, 6 bar (87 psi) 1400 l/min (49 cfm) 10 kg (22 lbs) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 26
US40 US40CA Ø 43-219 mm (1.693-8.622 ) : 15 kg 33 lbs The portable US40 portable tube and pipe beveling machine is powerful, robust, reliable and versatile. The US40 covers diameters ranging from 43 mm (1,693 ) ID to 219 mm (8,622 ) OD. The standard tool plate will accept multiple tool bits, allowing up to 4 simultaneous machining operations which may include 30, 37 30, 45 bevels with or without land, J-bevels, compound bevels, facing, counterboring works, removal and/or lengthening of weld joints on boiler panels. The tool bits can be changed and adjusted very quickly. Carbide tool inserts can alternatively be used. The US40 features a self-accepting torque system and an integral drive motor. It can be either pneumatically or electrically or hydraulically driven. The PROTEM US40 will perform repeatable high quality weld preparations on all types of materials including mild, chrome, stainless steel, duplex, super duplex, copper-nickel alloy steel, inconel, P91, aluminium, copper and exotic alloys. US40 with pneumatic drive DIMENSIONS VIEW 1 : Beveling Cutting Facing Counterboring Surfacing TECHNICAL FEATURES Machine Machining Capacity Specific shapes & angles US40 Standard model: 43 mm (1.693 ) ID 219 mm (8.622 ) OD With options: 43 mm (1.693 ) ID 400 mm (15.748 ) OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Clamping Manual with ratchet DIMENSIONS VIEW 2 : Feed stroke 50 mm (1.969 ) Expansion 16 mm (0.630 ) Cutting head gear drive Pneumatic drive 25 rpm off-load speed, 16 rpm nominal speed (Approximate rotation speed according to air pressure and air flow) 730 W, 6 bar (87 psi), 1400 l/min (49 cfm) Electric drive 1050 W, 230 V or 110 V Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 27
US40 US40 US40 with pneumatic drive 730 W, weight ~ 14,0 kg/ 30,9 lbs US40E US40 with electric drive 1200 W, weight ~ 15,0 kg/ 33,1 lbs US40E US40CA US40CA with pneumatic drive and automatic clamping, weight ~ 15,0 kg/ 33,1 lbs US40HY US40 with hydraulic drive (without control valve), weight ~ 21 kg/ 46,3 lbs US40HY-SDV US40 with hydraulic drive (with control valve), weight ~ 21 kg/ 46,3 lbs US40CH US40CH Pipe beveling machine for boilers works for 43-120 mm US40 SUR SITE : APPLICATIONS : OPTIONS : US40-IDT US40-PO-36 US40-KS.S1 O-US-SO-11040 ID-Tracker: enables the US40 to maintain a constant root land thickness independently of the pipe ovality or wall thickness variations. With the inside profile tracker option the machining capacity is limited. For any question, please contact PROTEM Commercial Department US40-PO-36 additional tool holder US40-KS.S1 Cam for simple bevel O-US-SO-11040 Tool insert holder 20 - root lip 2 mm O-US-SO-11053 O-US-SO-11053 Tool insert holder 5 US40-ASB US40-KS65 : US40-KS.S US40-OPT5 US40-PO-10" Flange facing attachment, for flange diameters ranging from 70 mm ID up to 400 mm OD (2,756 15,748 ) Copying carriage Cam for compound bevel and compatible with copying carriage Machine support Tool holder for diameter up to 273 mm (10") OD 28
US40CA US40CA Ø 43-219 mm (1.693-8.622 ) : 15 kg 33.1 lbs US40CA US40CA with pneumatic drive and automatic clamping, weight ~ 15,0 kg/ 33,1 lbs Beveling Cutting Facing Counterboring Surfacing US40CA with pneumatic US40CA ON-SITE : DIMENSIONS : TECHNICAL FEATURES Machine US40CA Machining Capacity Specific shapes & angles Clamping 43 mm (1.693 ) ID 219 mm (8.622 ) OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Manual with key Feed stroke 16 mm (0.630 ) Cutting head gear drive Pneumatic drive Weight 25 rpm off-load speed 16 rpm nominal speed 730 W, 6 bar (87 psi) 1400 l/min (49 cfm) 15 kg (33.1 lbs) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 29
US80 US80 Ø 80-355.6 mm (3.149-14 ) : 40 kg 88.1 lbs The US 80 portable tube and pipe heavy duty beveler combines robustness, reliability, efficiency and versatility in one machine providing a safe and easy use for all operators. The standard tool plate will accept multiple tool bits, allowing up to four simultaneous machining operations. Such operations may include 30, 37 30, 45 bevels with or without land, J-bevels, compound bevels, facing, counterboring works etc.. The US80 heavy duty beveler will perform repeatable high quality weld preparations on all types of materials including mild, chrome, stainless steel, duplex, super duplex, copper-nickel alloy steel, inconel, P91, aluminium, copper and exotic alloys. It can be either pneumatically or electrically or hydraulically driven. The tool bits can be changed and adjusted very quickly. Carbide tool inserts can alternatively be used. Beveling Cutting Facing Counterboring Surfacing US80 with pneumatic drive DIMENSIONS VIEW 1 : TECHNICAL FEATURES : Machine Machining Capacity Specific shapes & angles Clamping US80 Standard model: 80 mm (3.149 ) ID 355.6 mm (14 ) OD With options: 80 mm (3.149 ) ID 610 mm (24 ) OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Manual with key DIMENSIONS VIEW 2 : Feed stroke 60 mm (2,362 ) Expansion 25 mm (0.984 ) Cutting head gear drive Drive Power 16 rpm off-load speed, 11 rpm nominal speed Pneumatic, hydraulic or electric Single pneumatic drive 1,47 kw, 6 bar (87 psi), 1800 l/ min (63 cfm) Dual pneumatic drive 2 x 1,47 kw, 6 bar (87 psi), 2 x 1800 l/min (2 X 63 cfm) Electric drive 2200 W Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 30
US80ASB US80 US80 with pneumatic drive 1,47 kw, weight ~ 40 kg/ 88,18 lbs US80D US80 with dual pneumatic drive, weight ~ 40 kg/ 88,18 lbs US80HY US80E US80 with dual hydraulic drive (without control valve), weight ~ 40 kg/ 88,18 lbs US80 with electric drive, weight ~ 40 kg/ 88,18 lbs US80HY-DV US80HY-SD US80HY-SDV US80DSB-HY-DV US80 with dual hydraulic drive (with control valve), weight ~ 40 kg/ 88,18 lbs US80 with single hydraulic drive (without control valve), weight ~ 40 kg/ 88,18 lbs US80 with single hydraulic drive (with control valve), weight ~ 40 kg/ 88,18 lbs US80 DSB-HY-DV Beveling machine with dual hydraulic drive, regulation valve and dual bearing (higher accuracy) for 80-355 mm US80 ON-SITE : OPTIONS : US80-BOGEspe Elbow Mandrel Assembly for diameters 100-180 mm (3.9 ID 7 OD) US80-kit16 US80-kit16 Additional kit for diameter up to 16 US80-ASB Flange facing attachment, capable of resurfacing worn or damaged weld neck type flanges with diameter 100 mm ID up to 610 mm OD (3.9 ID 24 OD) Elbow Mandrel Assembly US80-IDT ID-Tracker: enables the US80 to maintain a consistent root land thickness independently of the pipe ovality or wall thickness variations. US80-KS75 : Copying carriage feed 75 mm (2.9 ) US80-KS.S Cam for compound bevel US80-KS.S1 US80-KS.S1 Cam for simple bevel US80-OPT.5 Bench support for US80 US80-K01 US80-K02 US80-KS75-K1 US80-ASB-K01 Crate for US80 US80-K02 transport crate for US80E US80-KS75-K1 transport crate for copying carriage for US80 US80-ASB-K01 transport crate for US80- ASB US80-ASB-EMA1 US80-ASB-EMA2 Spider type elbow mandrel kit for easy installation into the flange or tube. Capacity: 100 to 180 mm ID (3.9 7 ID) Clamping spider for elbows. Allows an easy set up in tube, pipe or flange Capacity : 170 à 356 mm ID (3.9 7 ID) 31
US150 US150 Ø 150-610 mm (5.906-24 ) : 90 kg 198 lbs The US150 heavy duty beveler is a robust and portable machine allowing to perform repeatable, high quality weld end preparation works on metal pipes including mild, chrome, stainless steel, duplex, super duplex, coppernickel alloy steel, inconel, P91, aluminium, copper and exotic alloys. The US 150 covers diameters ranging from 150 mm (5,906 ) ID to 508 mm (20 ) OD. This machine can also be delivered with its 610 mm (24 ) tool holder plate. It can be either pneumatically or electrically or hydraulically driven. The standard tool plate will accept multiple tool bits, allowing up to four simultaneous machining operations. Such operations may include 30, 37 30, 45 bevels with or without land, J-bevels, compound bevels, facing, counterboring works etc.. The tool bits can be changed and adjusted very quickly. Carbide tool inserts can alternatively be used. Easy to use, robust and versatile, the US 150 will allow you to optimize your tube and pipe welding preparations! US150 with pneumatic drive DIMENSIONS VIEW 1 : Beveling Cutting Facing Counterboring Surfacing TECHNICAL FEATURES Machine US150 Standard model: 150 mm (5.906 ) ID 508 mm (20 ) OD Machining Capacity With options: 150 mm (5.906 ) ID 920 mm (36.220 ) OD DIMENSIONS VIEW 2 : Clamping capacity Specific shapes & angles Clamping 150 mm (5.906 ) ID 508 mm (20 ) OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Manual with key Feed stroke 100 mm (3.937 ) Expansion 30 mm (1.181 ) Cutting head gear drive Drive Power 10 rpm off-load speed, 7 rpm nominal speed Pneumatic, hydraulic or electric Dual pneumatic drive 2 x 1.47 kw, 6 bar (87 psi), 2 x 1800 l/min (2 X 63 cfm) Electric drive 2200 W Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 32
US150 US150 with pneumatic drive: standard version with dual pneumatic drive 2 x 1,47 kw, weight ~ 85 kg/ 187,4 lbs US150E US150 with electric drive 2800 W, weight ~ 145kg/ 319,7 lbs US150HY US150 with dual hydraulic drive, weight ~ 95 kg/209,4 lbs US150 E US150HY-SD US150DSB US150DSB-HY-SD US150DSB-HY US150 with single hydraulic drive, weight ~ 88 kg/194 lbs US150DSB Beveling machine with dual pneumatic drive and dual bearing.higher accuracy. For options US150- ASB, US150-KS75-30, US150-KS75-36, weight ~ 90 kg/ 198,4 lbs US150DSB-HY-SD Beveling machine with single hydraulic drive and dual bearing + regulation valve. Higher accuracy. For options US150-ASB, US150-KS75-30, US150- KS75-36 US150DSB-HY Beveling machine with dual hydraulic drive and dual bearing + regulation valve.higher accuracy. For options US150-ASB, US150-KS75-30, US150-KS75-36 US150-24" US150HY-SD-24" US150HY-24 US150DSB-24" US150DSB-HY- SD-24 US150DSB-HY-24 US150-24" Beveling machine with dual pneumatic drive and 24" kit US150HY-SD-24" Beveling machine with single hydraulic drive and 24" kit US150HY-24" Beveling machine with dual hydraulic drive and 24" kit + regulation valve US150DSB-24" Beveling machine with dual pneumatic drive and dual bearing.higher accuracy. For options US150-ASB, US150- KS75-30, US150-KS75-36 US150DSB-24" Beveling machine with dual pneumatic drive and dual bearing.higher accuracy. For options US150-ASB, US150- KS75-30, US150-KS75-36 US150DSB-HY-SD-24 Beveling machine with single hydraulic drive and dual bearing + regualtion valve.higher accuracy. For options US150-ASB, US150-KS75-30, US150- KS75-36 Coating Removal The US ID Clamping Beveling Machines can be equipped with optional accessories capable of machining the plastic coating of pipe, up to 130 mm (5 ) wall thickness. All maintenance operations (cutting and beveling) can be performed at any place along the pipeline, removing the coating to provide space for the welding equipment. Heating the coating at high temperature and removing it manually with a blade, or using machines with a waterjet cutting system (which damages the pipes) is no longer necessary. The machining of the coating with PROTEM equipment is the ideal solution. PROTEM offers you professional solutions to perform machining operations on the job site safely, while getting perfect results. 33
US150 OPTIONS : Flange Facing Attachments US150-ASB Flange facing attachment, for the remachining and resurfacing of worn or damaged flanges with diameters ranging from 165 mm ID up to 900 mm OD (6.5 ID 35.4 AD) Kit 24 US150-Kit 24 Kit 24 for the US150: tool holder plate for diameters up to 24 ; has to be ordered with a special crate. Kit for Elbow US150-EMA Elbow mandrel assembly for US150; diameters: 261 mm 508 mm OD (10,276 20 OD) US150-ASB-EMA1 Clamping spider for elbows. Allows an easy set up in tube, pipe or flange Capacity : 170 to 356 mm ID (6.700 to 14.400 ID) US150-ASB-EMA2 Clamping spider for elbows. Allows an easy set up in tube, pipe or flange Capacity : 400 to 620 mm ID (15.700 to 24.400 ID) Copying carriage US150-KS75-30 US150-KS75 copying carriage, stroke 75 mm up to 30 O.D. - Recommended with US150 DSB type machine. Incrementation via star wheel. Machining by copying via template/ cam. US150-KS75-36 US150-KS75 copying carriage, stroke 75 mm up to 36" O.D. Recommended with US150 DSB type machine. Incrementation via star wheel. Machining by copying via template/ cam. 34
OPTIONS : Bench support US150-OPT.5 Bench support for US150 ID-Tracker US150-IDT ID-Tracker: enables the US150 to maintain a consistent root land thickness independently of the pipe ovality or wall thickness variations. Spider US150-SPY-20-30'' Spider assembly ranging from 20" to 30" (to be used with copying / flange facing carriages US150-KS75-30 and US150ASB US150-SPY-20-36'' Spider assembly ranging from 20" to 36" (to be used with copying / flange facing carriages US150-KS75-36 and US150ASB US150-KS.S US150-KS.S Cam for compound bevel or J-bevel (for bevel profile - 75 mm long - 40 mm high). Used with options US150- KS75-30 and US150-KS75-36 US150-KS.S1 US150-KS.S1 Cam for simple bevel (for bevel profile - 75 mm long - 40 mm high). Used with options US150-KS75-30 and US150-KS75-36 US150-K01 crate for US150 US150-K02 Crate for US150 with kit 24 35
US450 US450 Ø 457-1422.4 mm (18-56 ) : Ultimate end machining solution for tubes and pipes with diameters ranging from 457mm (18 ) to 1422.4 mm (56 ) for numerous applications. Very powerful, versatile and reliable heavy duty beveler for demanding weld end preparation applications. Unique capabilities for construction, inspection and repair works on site or in the assembly workshop. Strong ID clamping mandrel provides a safe and secured mounting and fixing Cold machining process No heat affected zone! For unmatched results! Available with dual pneumatic drive or dual hydraulic drive (to be used with a 22KW hydraulic power unit). The durability, reliability and capacity of the US450 earned this machine the excellent reputation it enjoys wherever it is used in the world. US450 with pneumatic drive DIMENSIONS VIEW 1 : DIMENSIONS VIEW 2 : Beveling Cutting Facing Counterboring Surfacing TECHNICAL FEATURES Machine Machining Capacity Clamping capacity Specific shapes & angles Clamping US450 Standard model: 457 mm (18 ) ID 920 mm (36.220 ) OD With options: 457 mm (18 ) ID 1524 mm (60 ) OD 420 mm (16.535 ) ID 920 mm (36.220 ) OD Facing, 30, 37 30, 45 bevel, counterbore, J-bevel, others on request Manual with key Feed stroke 98 mm (3.858 ) Expansion 52 mm (2.047 ) Cutting head gear drive Drive Power 5-6 rpm nominal speed Pneumatic or hydraulic Dual pneumatic drive 2 x 2.3 kw, 6 bar (87 psi), 2 x 3100 l/min (2 x 109 cfm) 2 x hydraulic drives (recommended HPP: 22 kw) Pneumatic driven machines have to be used with a lubricating filter. Recommended option: regulation valve. 36
US450 Beveling machine delivered with tool holder plate and 2 tool holders, one set of basic blades and one set of contact touch (1312) and dual pneumatic drive To cover the complete range of the machine additional jaws / pads (1311, 1313, 1314, 1315, 1316) are needed. For diameter 457-914 mm. US450HY Beveling machine delivered with tool holder plate and 2 tool holders, one set of basic blades and one set of contact touch (1312) and dual hydraulic drive To cover the complete range of the machine additional jaws / pads (1311, 1313, 1314, 1315, 1316) are needed. For diameter 457-914 mm. US450HY-KIT56" Beveling machine delivered with tool holder plate and 2 tool holders, one set of basic blades and one set of contact touch (1312)and dual hydraulic drive To cover the complete range of the machine additional jaws / pads ( 1313, 1314, 1315, 1316,1353,1355) are needed. US450HY OPTIONS : US450-K01 Transport crate for US450 US450-KS-K01 Transport crate for copying carriage for US450 US450-OPT.5 Bench support for US450 US450-IDT US450-ODT US450-KS.S US450-KS.S1 US450-KS75 US450-1311 US450-1313 US450-1314 US450-1315 US450-1316 ID-Tracker: enables the US450 to maintain a consistent root land thickness independently of thepipe ovality or wall thickness variations US450-ODT OD-Tracker US450-KS.S Cam for compound bevel or J-bevel US450-KS.S1 Cam for simple bevel Copying carriage Set of 3 additional jaws (from 668 mm ID to 920 mm ID) Pad height 25 mm set of 6 pieces Pad height 50 mm set of 6 pieces Pad height 75 mm set of 6 pieces Pad height 100 mm set of 6 pieces US450 with Hydraulic drive ID MOUNT : DUAL HYDRAULIC DRIVES 37