Universal Shelving System Walmart Installation Manual

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Certified Destin Global, Inc. PO Box 50033 Sarasota, FL 34232 941.727.

1 Universal Shelving System Walmart Installation Manual Patent Pending FREE STANDING SELF SUPPORTING GRAVITY FLOW Does not attach to cooler walls or door frames Certified Destin Global, Inc. PO Box Sarasota, FL Office Cell Made in the USA DGA1313 1/12

2 Table of Contents Section 1: Getting Started (Parts and Mapping work site) Section 2: Upright Box Assembly Section 3: Shelving Installation and Upright Box Positioning (level shelving, center alignment behind glass doors) Parts and Tooling Part Number Destin Parts Descriptions D30X43SW 30 X 43 DEEP SHELF D30X43PW 30 X 43 MILK STOP PERIMETER GUARD D30X43DW 43 LANE DIVIDER D30X36SW 30 X 36 DEEP SHELF D30X36PW 30 X 36 MILK STOP PERIMETER GUARD D30X36DW 36 LANE DIVIDER DXBARW CROSS BAR SUPPORT BRACKET D84URW UPRIGHT POST ASSEMBLY with LEVELER D30PTMW PRICE TAG MOLDING, PTM DBOLTS2 7/16-20 X 2 1/4 BOLTS DNUTS 7/16 NYLON LOCKING NUT Tools Required: 7/16 socket and a 7/16 wrench 3/4 open-end wrench Tape measure Cordless drill with a socket adapter Torpedo level Contact Information: Customer Service: Hr Emergency: DGICS@DestinGlobal.com DGA1313 2/12

Locate the Upright Posts, Cross Bar Support Brackets, Bolts & Locking Nuts. 4. Assemble all Upright Boxes with Crossbars provided.

3 Section 1: Getting started 1. Identify and confirm the packing list with components received. 2. Map your cooler layout by counting the number of doors, for each individual line-up A line-up may include 1 or more sets of glass door frames. 3. Locate the Upright Posts, Cross Bar Support Brackets, Bolts & Locking Nuts. 4. Assemble all Upright Boxes with Crossbars provided. Notes: A line-up is where no mullions or spacing exists between glass door frames Notes: STYLELINE/Commercial Door, each glass door frame has flanges. Therefore, each frame must be installed as an independent line-up. Upright Box Assembly Parts Upright Box Assembly (Figure 1) (Figure 2) Example: 13 door line-up requires: 15 Uprights and 32 Crossbars Note: Line-ups with odd number of cooler doors of 13 or more will need a 3 Upright Box added to adjust center alignment with the glass doors. Locate double light fixture closest to the center of the line-up. Position the 3 Upright Box assembly side by side to the single Upright Box closest to the center double light fixture. 13 Door Example: Position a Upright Box behind door 7 and the 3 Upright Box behind doors 8 & 9. 3 Upright Box assembly: 3 UR posts secured to 8 Cross Bars DGICS@DestinGlobal.com DGA1313 3/12

4 5. Even line-ups of less than 12 cooler doors: 2, 4, 6, 8 & 10 doors will require utilizing a 3 Upright Box assembly to complete the installation. NOTE: 3 Upright Box is the assembly of 3 Uprights secured w/8 Cross Bars as illustrated below. Even line-ups of 12 or more cooler doors, an additional Upright Box will be needed. Locate the most center of line-up where there are 2 frames w/double lights. Position 2 nd Upright Box, side by side where the 2 door frames are joined. This will insure shelving center alignment with the cooler doors. Very, Very Important: Center Boxes behind cooler doors with the Upright Boxes 10 from cooler wall. Open channel side of Upright Boxes must face cooler doors. The 43 bottom shelves must be 4 from cooler wall utilizing the 3 rd hook when shelf is installed DGICS@DestinGlobal.com DGA1313 4/12

5 Section 2: Upright Box Assembly 1. Assemble the Upright Boxes as shown in graphic Note: Assemble all upright boxes first with the open channel of the Upright Post and Cross Bar front, facing the cooler door DGA1313 5/12

6 Section 3: Positioning and Shelf installation 1. Place all Upright Box assemblies into position (every other door for odd door line-ups or according to cooler door layout plan). The Upright Box assembly must be aligned behind the glass doors and centered where Uprights are not visible through the glass doors from the customer s perspective. Important: Upright boxes need to be positioned 10 from cooler wall. 2. Install all bottom 43 shelves and perimeter guards utilizing the 3 rd hook from the front of shelf, 4 from cooler wall. Next install all top shelving, 36 perimeter guards first & 36 shelves next. For 36 shelves and perimeter guards, utilize the 2 nd hook from front of the 36 shelving. Note: Always check shelving alignment from the store view looking into cooler through the doors. Adjust all levelers as needed to level shelving system DGICS@DestinGlobal.com DGA1313 6/12

Section 3: Continued 3. Milk / Product Stops, Install and align all bottom 43 Perimeter Guard (Product Stops) utilizing the 3 rd hook from the front of the Perimeter Guard (Product Stops).

7 Section 3: Continued 3. Milk / Product Stops, Install and align all bottom 43 Perimeter Guard (Product Stops) utilizing the 3 rd hook from the front of the Perimeter Guard (Product Stops). Next install all top 36 Perimeter Guard (Product Stops) utilizing the 2 nd hook from front of the Perimeter Guard (Product Stops). 4. Lane dividers are added by inserting the front single peg and back double pegs into the holes located on the Perimeter Guard (Product Stops). Note: Insert the lane divider front single peg into the receiver hole in the front of the perimeter guard. Press the back of 2-prong divider into the back receiver of perimeter guard. Follow UP Check List: PART 1 At the completion of the Destin Global shelving system installation, use the following check list as a guide to insure that all components are installed correctly and the shelving is safe and ready for use. From outside of cooler (store view), visually check shelving alignment insuring shelving is centered with glass doors. Visually scan all top shelves for alignment, shelves should be even and level Adjust Upright Post levelers as needed. Verify shelving is centered to glass doors. Review your cooler layout plan and visually check that all hardware has been installed correctly (Upright and Cross Bar Assemblies, Nuts and Bolts secured). Verify Uprights for proper placement with cooler layout plan to make sure that they are positioned and installed correctly. Important: Verify Uprights and bottom shelving are set back with exact measurements as follows: Upright posts MUST BE 10 from cooler wall. Bottom 43 shelves MUST BE 4 from cooler wall. Cleanup all packing material and dispose of properly in the dumpster DGICS@DestinGlobal.com DGA1313 7/12

8 Cooler Doors and Shelving, EVEN number layout Even Line-ups with 2, 4, 6, 8, 10 Doors: Line-ups with an even number of less than 12 cooler doors will require a 3 Upright Box Build. NOTE: The assembly of 3 Upright posts secured w/8 Cross Bars. This is a 3 UR Box assembly. Illustrated below Even Line-ups with 12 or more: Line-ups with an even number of 12 or more cooler doors, an additional Upright Box will be needed. Locate the most center of line-up where there are 2 frames and double lights. Position 2 Upright Boxes side by side. The best way to start the 12 or more door line-up would be to find the most center of the line-up where 2 door frames meet. Place 2 Upright boxes together, to the right and to the left side of where the frames are joined. This will insure shelving center alignment with the cooler doors. Note: A line-up is where no mullions or spacing exists between glass door frames. Example: 12 door line-up will require 14 Uprights and 28 Crossbars Cooler Doors and Shelving, ODD number layout Odd Door Line-Ups of 11 or less cooler doors: An Upright Box is positioned at every other door. Odd Door Line-Ups with 13 or more: An Upright box gets placed at every other door. One assembly will consist of a 3 Upright Box and is used to adjust center alignment with the glass doors. First, locate where 2 frames meet w/double lights closest to the center of the line-up. Position the 3 Upright Box side by side to the single Upright Box located at the double light fixture. See illustration below, door 7, 8 and 9. Example: 13 door line-up requires: 15 Uprights and 32 Crossbars DGICS@DestinGlobal.com DGA1313 8/12

9 Positioning and Shelf installation EXCEPTION: CD/STYLELINE glass door frames have flanges. Therefore, each frame is an independent line-up. Place all Upright Box assemblies into position every other door for odd door line-ups and according to cooler door layout plan for even door line-ups. The Upright Box assembly must be aligned behind the glass doors and centered where Uprights are not visible through the glass doors from the store view, the customer s perspective. Very, Very Important: Center Boxes behind cooler doors with the Upright Boxes 10 from cooler wall. Open channel side of Upright Boxes must face cooler doors. The bottom 43 shelves must be 4 from cooler wall when shelf is inserted utilizing the 3 rd hook from the front of interior cooler/freezer wall. Install ALL 43 bottom shelves and perimeter guards utilizing the 3 rd hook from the front of shelf and 4 from interior cooler wall. Next, install all top 36 perimeter guards first & top 36 shelves second. Install ALL 36 perimeter guards and shelves utilizing the 2 nd hook from front of shelf. Note: Always check shelving alignment from the store view looking into cooler through the doors. Adjust all levelers as needed to level shelving system DGICS@DestinGlobal.com DGA1313 9/12

10 Pre-Installation Verify number of pallets shipped were received; verify packing list counts with skid component counts. Verify cooler is ready for installation: doors installed, electrical work completed. Tools: drill, 7/16 socket wrench, 3/4 open-end wrench, tape measure, level. Installation Check List Verify shelving containers are off trailers and staged close to Walk-In cooler or Walk-In freezer. Count the number of doors in each individual line-up. Refer to the Destin Global Installation Manual to see how many Upright Post Boxes to assemble. Note: some line-ups will require a single Upright Post or Double Upright Post Box added for center alignment of shelving to glass doors. Locate and unpack the Upright Posts, Cross Bar Supports, Bolts and Nuts. Note: Place Upright open side of channel facing same direction. Insure levelers are at the bottom of assembly. Build Upright Boxes: All Upright & Crossbar channel need to be assembled in the same direction. Upright open channel facing front. Crossbar flat surface faces front and flat surface on top. Upright Boxes must be square. Place Upright Post Boxes at every other door for odd line-ups. Note: Line-ups of 13 or more will need a 3 Upright Box placed in the most center position of line-up, where 2 frames meet and with double lights. Even door line-ups of 12 or more will need an additional Upright Box installed at the most center of line-up. Upright Post Boxes must be 10 from cooler wall and centered to glass door. The Upright Post Boxes are free standing and do not attach to the cooler walls. Install all bottom 43 shelves (3 rd hook from the front of shelf into Upright Posts). Install all top 36 shelves (2 nd hook from the front of shelf into Upright Posts). Visually scan all top shelves for horizontal alignment, shelves should be even & level. Adjust using Upright Post levelers using the 3/4 open-end wrench. Leveling is crucial particularly when floor drain is located directly behind shelving line-up. Use the Upright post levelers to insure the shelving is installed level. Review your cooler layout plan and visually check that all hardware has been installed correctly and securely tightened. (Cross Bars, Upright Boxes, Nuts and Bolts secured) Verify proper placement of the Uprights & Upright Boxes with cooler layout plan to make sure that they are positioned and installed correctly. Verify shelving is centered and aligned behind cooler doors Important: Verify Upright Posts and bottom shelving are set back with exact measurements as follows: Upright Posts MUST BE 10 from cooler wall. Bottom 43 shelves utilizing 3 rd peg from the front MUST BE 4 from interior cooler/freezer wall Clean-up all skids & packing material and dispose of properly in the recycle or dumpster containers DGICS@DestinGlobal.com DGA /12

11 Positioning, Shelf and Perimeter Guard Installation DGA /12

12 DGA /12

Installation Manual Porter Road, Sarasota FL fax

Installation Manual Porter Road, Sarasota FL fax 072015 Installation Manual BEFORE YOU BEGIN: Read these instructions completely and carefully. FOR YOUR SAFETY: Read and observe all CAUTIONS and WARNINGS shown throughout these instructions. Risk of injury.