INSTALLATION GUIDE Locker With Top Shelf Transit Low Roof & Nissan NV Low Roof ( Aluminum )

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1 INSTALLATION GUIDE 7115 Locker With Top Shelf Transit Low Roof & Nissan NV Low Roof ( Aluminum )

2 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup... q 1.2 Locker w/ Top Shelf Assembly Phase 2 - Installation q 2.1 Locker w/ Top Shelf Installation... q 2.2 Locker w/ Top Shelf w/o Mounting Track Installation... q 2.3 Locker w/ Top Shelf w/ Mounting Track Installation REQUIRED ITEMS 2 PERSONS q Cordless Drill q Rivet Gun q Tape Measure q Marker q 1/2" Socket q 3/8" Driver Bit q 3/8" Drill Bit q 3/16" Drill Bit q 5/16" Drill Bit q 7/16" Socket q 1" Hole Saw q Knife q Plus Nut Tool

3 PHASE 1 ASSEMBLY 1.1 SETUP Unpack components; compare with the bill of materials EN Verify all parts are present. BILL OF MATERIALS Item No. Description Qty End Panel ( Left ) End Panel ( Right ) L Bracket ( Left ) L Bracket ( Right ) Shelf Divider 13-7/16" Foam Tape 5" Striker Plate Coat Hook Mounting Track Bracket Door Floor Angle 14" Shelf Tray Black Plywood 1 EN Shelf Extrusion 14" Assembly Fastener Kit Install Fastener Kit 1 For technical support, contact us at Installation Guide REV. F1 Page 3

4 1.1.3 Fastener kits Fastener Kit Fastener Assembly 10 # Hex Bolt 5/16"-18 3/4" # Hex Bolt 1/4"-20 3/4" 10 # Hex Bolt 5/16" 3/4" # Flat Washer 1 # Screw HWH #14 1" # Serrated Nut # Mach-Screw 1/4"-20 5/8" # Hex Bolt 1/4" 3/4" # Flat Washer # Lock Nut 1/4" SS304 Wax # Serrated Nut 10 # Serrated Nut 5/16"-18 # Mach - Screw # Serrated Nut 1/4"-20 # Flat Washer # Lock Nut 8 # Closed End Rivet AD64 8 # Closed Rivet # Flat Washer 1/4" 1 # Flat Washer 1/4", O.D 3/4" # Screw #14 1" 10 # Flat Washer 5/16" 18 For technical support, contact us at Installation Guide REV. F1 Page 4

5 Fastener Kit Fastener Assembly 4 # Hex Bolt 5/16"-18 1" GR-5 4 # Hex Bolt 1/4"-20 1" GR-5 8 # Hex Bolt 1/4" 2" 8 # Hex Bolt 1/4"-20 2" GR-5 # Lock Washer # Flat Washer # Spacers ( QTY = Distance between floor and end panel ) 1 # Plusnut.250 # Plus nut 4 # Channel Nut w/ Spring 5/16" 4 # Hex Bolt 1/4" 1" 1 # Flat Washer 1/4" # Lock Washer # Flat Washer # Plus nut 4 # # # Flat Washer 5/16" - 18 Lock Washer Regular 1/4" Lock Washer 5/16" 4 ( for mounting kit ) # Hex Bolt 5/16" 1" # Lock Washer # Flat Washer # Channel Nut 24 # Spacer 0.375" ID, 1.0" OD 0.25" LONG NYLON For technical support, contact us at Installation Guide REV. F1 Page 5

6 PHASE 1 ASSEMBLY 1.2 LOCKER W/ TOP SHELF ASSEMBLY Remove all the PVC from all the parts. Attach the left and right end panels to the left and right ends of the shelf tray black plywood q 3/8" Driver Bit q Knife # Screw #14 1" Screw the shelf extrusion to the end panels. 20-1/4" EN q 3/8" Driver Bit q Knife q Tape Measure 4 # Screw #14 1" For technical support, contact us at Installation Guide REV. F1 Page 6

7 1.2.3 Place the floor angle to the bottom end of the end panels, then mark the holes to the floor angle. q Marker Drill the 4 marks on the floor angle. use 3/8" drill bit q Cordless Drill q 3/8" Drill Bit q 5/16" Drill Bit use 5/16" drill bit use 3/8" drill bit use 5/16" drill bit For technical support, contact us at Installation Guide REV. F1 Page 7

8 1.2.5 Attach the floor angle to the end panels q 1/2" Socket # Hex Bolt 5/16" 3/4" # Flat Washer # Serrated Nut For technical support, contact us at Installation Guide REV. F1 Page 8

9 2.1.6 Place the striker plate 21-1/2" from the top of the left panel, then mark the 2 holes of the striker plate to the flange of the left panel. 21-1/2" q Marker Drill the marks using 3/16" drill bit. After drilling the marks, counter sink the holes. q Cordless Drill q 3/16" Drill Bit q Counter Sink Bit For technical support, contact us at Installation Guide REV. F1 Page 9

10 2.1.8 Attach the striker plate to the left panel. q Philips Screwdriver q 3/8" Wrench # Mach - Screw # Flat Washer # Lock Nut For technical support, contact us at Installation Guide REV. F1 Page 10

11 2.1.9 Attach the 2 foam tape on the both ends of the door panel. 1" " q Knife Rivet the door hinge to the right panel. NOTE: After reviting the door hinge, operate the door a few time while observing if the door latch lock to the stricker plate q Rivet Gun 8 3-1/4" # Closed Rivet For technical support, contact us at Installation Guide REV. F1 Page 11

12 Attach the coat hook to the right panel align Mark the bottom hole of the coat hook on the right panel q Marker Drill the mark using 3/8" drill bit. q Cordless Drill q 3/8" Drill Bit q 7/16" Socket # Hex Bolt 1/4" 3/4" # Flat Washer Attach the coat hook inside the locker # Serrated Nut For technical support, contact us at Installation Guide REV. F1 Page 12

13 Attach the left and right L brackets to the left and right end panels q 1/2" Socket 4 hand-tighten the bolts # Hex Bolt 5/16" 3/4" # Flat Washer # Serrated Nut NOTE: Don t do the following step if you don t have mounting kits or mounting track Attach floor mounting track brackets to the left and right end panels q 1/2" Socket 4 hand-tighten the bolts # Hex Bolt 5/16" 3/4" # Flat Washer # Serrated Nut For technical support, contact us at Installation Guide REV. F1 Page 13

14 PHASE 2 INSTALLATION 2.1 LOCKER W/ TOP SHELF INSTALLATION Sample vehicle package picture with 7115 unit. F For technical support, contact us at Installation Guide REV. F1 Page 14

15 PHASE 2 INSTALLATION 2.2 LOCKER W/ TOP SHELF W/O MOUNTING TRACK INSTALLATION NOTE: If you have a partition make sure to install it first before the locker Lift the locker inside the van and put it in place. Mark the 2 holes on each L bracket to the vehicle horizontal rim. Mark also the 4 bottom holes on each end panel. Mark the 2 holes of the left and right L brackets to the vehicle horizontal rim. q Marker Mark the 4 holes of the left and right end panels to the vehicle floor. q Marker For technical support, contact us at Installation Guide REV. F1 Page 15

16 2.2.2 Drill all the marks, then attach plus nut to the holes. Drill all the marks using 3/8" drill bit. NOTE: If the vehicle has a floor, drill the floor using 1" hole saw, then drill the vehicle floor using 3/8" drill bit. q Cordless Drill q 3/8" Drill Bit q 1" Hole Saw Attach plus nut to the holes. q Plus Nut Tool 1 # Plus Nut.250 For technical support, contact us at Installation Guide REV. F1 Page 16

17 2.2.3 Put back the locker in place aligning the holes to the plus nuts, then install the L brackets and end panels to the plus nuts. NOTE: After installing the locker make sure that all bolts are tightened. q 7/16" Socket 4 # Hex Bolt 1/4" 1" # Lock Washer # Flat Washer # Plusnut ( Already Installed ) NOTE: The number of spacers depends on the distance of the floor and end panel. q 7/16" Socket 8 # Hex Bolt 1/4" 2" # Lock Washer # Flat Washer # Spacers # Plusnut ( Already Installed ) For technical support, contact us at Installation Guide REV. F1 Page 17

18 PHASE 2 INSTALLATION 2.3 LOCKER W/ TOP SHELF INSTALLATION W/ MOUNTING TRACK Install plus nut on the vehicle horizontal rim. Mark the 2 holes of the left and right L brackets to the vehicle horizontal rim. q Marker Drill all the marks using 3/8" drill bit. q Cordless Drill q 3/8" Drill Bit Attach plus nut to the holes. q Plus Nut Tool 4 # Plus Nut.250 For technical support, contact us at Installation Guide REV. F1 Page 18

19 2.2.2 Attach the L brackets and floor mounting track brackets to the plus nuts and mounting track. NOTE: After installing the locker make sure that all bolts are tightened. q 7/16" Socket 4 # Hex Bolt 1/4" 1" # Lock Washer # Flat Washer # Plusnut ( Already Installed ) q 1/2" Socket FASTENERS USED # Hex Bolt 5/16" 1" # Lock Washer # Flat Washer # Channel Nut For technical support, contact us at Installation Guide REV. F1 Page 19

20 You have successfully installed your 7115 Locker w/ Top Shelf Thank you for doing business with us. For any feedback or suggestions you may have, please contact: For technical support, contact us at Installation Guide REV. F1 Page 20

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