GEKA. Sheet Metal Forming. Roof + Wall. Product Catalogue.

Transcription

1 GEKA Sheet Metal Forming Roof + Wall Product Catalogue

2 2Bending Machines Manual Bending Machines Model HS 1; HS 1-L; Building Site Bending Machine BK 2; Table Bending Machine TA 1000 BK 2 Foot HS 1 Hand mechanical swivel bending machines bearings and guideways maintenance free angle scale for bending beam degress adjustable bending beam all machines in solid, welded all-steel design light and portable manual bending machine upper beam operated either by hand lever or foot pedal tooling for upper and bending beam are not exchangeable upper beam tooling 20 degress BK 2 has crowned bending beam and table HS 1 4 in 1 exchangeable tooling Roller Shear Optional Accessory tooling of upper and bending beam exchangeable back gauge 600 mm roller shear extension curl forming attachment/curl forming rod/2 wrenches swivel castors with wheel stops with hand lever operated machines BK 2 Hand BK 2 Working length mm Bending capacity mm for steel 400 N/mm² ,80 mm TA ,00 mm HS 1 Back Gauge + Curl Forming Device ,80 mm HS 1-L ,70 mm BK 2 HS 1 HS 1-L BK 2 TA 1000

3 Bending Machines 3 Manual Bending Machines Model Standard HSE 2 HSE 10 manual swivel bending machine in sturdy design fast closing of upper beam by hand levers on both sides clamping system with eccentric tappet tooling of upper and bending beam are exchangeable adjustable stop for equal bending angles Grad bending beam with pre-stressing mechanism (crown bow) weight compensation of upper and bending beam HSE 2 Standard Configuration HSE 10 upper beam with scharp rail 20 degress bending beam with insert rail equipment with boreholes for the assembly of back gauge/curl forming device retrofitting possibility with curl forming device - roller shear extension HSE 5 HSE 5 Optional Accessory for HSE 2 HSE 10 + GE 2 GE 7 HSE 2 different tooling rail shapes for upper beam back gauge 600 mm (manual adjustment on both sides) back gauge 750 mm with gear rack adjustment insert rail for bending beam 50 x 10, 50 x 15, 50 x 20, 50 x 25 roller shear extension up to 0,80 mm roller shear extension up to 1,00 mm curl forming attachment/2 wrenches/curl forming rod either 1000 or 2000 mm long additional middle-foot-actuation Roller Shear up to 0.80 mm HSE 6 Working length mm Bending capacity mm for steel 400 N/mm² ,00 mm HSE ,75 mm HSE ,50 mm HSE ,00 mm HSE ,50 mm HSE ,00 mm HSE ,00 mm HSE ,00 mm HSE 10 Roller Shear up to 1.00 mm HSE 2 HSE 10

4 4 Bending Machines Manual Bending Machines Model Exclusiv GE 2 GE 7 clamping system with hand lever and foot pedal movement of upper beam parallel to the table weight compensation of upper and bending beam through gas strut pre-stressing of the beams (crow bow) GE 5 GE 5 Optional Accessory like Modell HSE Standard Configuration stop for equal angles degrees sharp rail 20 degrees of upper beam, bending beam with exchangeable insert rail additional middle foot actuation Bending tool shapes for bending machines Working length mm Bending capacity mm for steel 400 N/mm² ,00 mm GE ,75 mm GE ,50 mm GE ,00 mm GE ,50 mm GE ,00 mm GE 7 GE 2 GE 7

5 Bending Machines 5 Pneumatic Bending Machines Model HSE 2-D HSE 10-D HSE 5-D Design like Model Standard, equipped with pneumatic cylinders to swivel the bending beam - with working lengths from 1030 to 4030 mm Compressed air equipment comprising 2 operating cylinders, maintenance unit (water seperator and oiler) safety foot switch, emergency stop button, unlockable safety-stop-valve presetting of bending angle by means of spool valve delivery without compressor unit Optional Accessory different tooling rail shapes for upper beam back gauge 600 mm (manual adjustment on both sides) back gauge 750 mm with gear rack adjustment insert rails for bending beam roller shear up to 0,80 mm roller shear up to 1,00 mm curl forming attachment /2 wrenches/ curl forming rod HSE 5-D Recommended Compressor Unit HSE 9-D maintenance unit capacity/flow rate: litres/min. compressed air volume: min. 90 litres, optimum 150 litres Technical Data air pressure approx. 8 bar, approx. 70 litres/stroke operating speed approx. 10 strokes/min. Working length mm Bending capacity mm for steel 400 N/mm² ,50 mm HSE 2-D foot switch ,25 mm HSE 3-D ,00 mm HSE 4-D ,50 mm HSE 5-D ,75 mm HSE 6-D ,00 mm HSE 7-D ,50 mm HSE 8-D ,50 mm HSE 9-D ,00 mm HSE 10-D HSE 2-D HSE 10-D

6 6Bending Machines Bending Machines with Variable Width Modell K 87 E-1 Completely Segmented K 87 E-1 NL operating of upper beam by means of hand levers on both sides segmentaion: 50, 60, 2x70, 80, 90, 100, 120, 140 und 250 mm operational lateral clearance height with closed upper beam approx. 110 mm fast clamping system with bending angle scale from Grad weight compensation of upper and bending beam through gas strut additional middle-foot-actuation corner segments 45 degrees complete right + left Working length mm Bending capacity mm for steel 400 N/mm² ,50 mm K 87 E ,00 mm K 87 E-1 L ,00 mm K 87 E-2 V ,75 mm K 87 E-3 V ,50 mm K 87 E-4 V K 87 E-5 V ,00 mm K 87 E-5 V Optional Accessory back gauge 600 mm resp. 750 mm rear shear support roller shear up to 0,80 mm roller shear up to 1,00 mm additional middle-foot-actuation set of segments for window skills swivel castors with wheel stops rear sheet support + back gauge K 87 E-2 V Model K 87 E-1 N Only Upper Beam Segmented Arbeitsbreite mm Bending capacity mm for steel 400 N/mm² ,50 mm K 87 E-1 N ,00 mm K 87 E-1 NL ,00 mm K 87 E-2 VN Bending Machine completely segmented ,75 mm K 87 E-3 VN ,50 mm K 87 E-4 VN ,00 mm K 87 E-5 VN K 87 E-1

7 Bending Machines 7 Motor Bending Machines MA Model MA 100 MA 400 motorized swivel bending machine robust welded construction maintenance free guideways and bearings upper beam with clearance of 180 mm Siemens control S standard with 4 inch touch panel with adjustment for 1 bending angle degrees depending on bending tool shape quick change system sharp rail 45 degrees as standard other insert rails on request MA 300 MA 300 Touch Steuerung MA 200 Optional Accessory combined back gauge and gauge fingers 750 mm or 1000 mm motorized back gauge 750 mm or 1000 mm with 6 inch touch panel KTP 600 electronic adjustment for 10 or 99 bending angels segmentation of upper beam touch panel available in different sizes safety cage with light curtain safety foot pedal Working length mm Bending capacity mm for steel 400 N/mm² ,5 3,0 4,0 MA ,0 2,5 3,5 MA ,5 2,0 3,0 MA ,0 1,5 2,5 MA ,5 2,0 3,0 (Alu) MA ,0 MA 400 Tiefenanschlag MA 100 MA 400

8 8 Hand Lever Shears Building Site Shears + Hand Lever Shears Building Site Shears BS 1 BS 1 sturdy welded steel construction with very low weight, ideal for use on job sites blades for hardened steel, suitable for cutting stainless steel curved upper blade bottom blade with polished section for easy cut usable as feed-through shear BS 1 Working length mm x max. sheet thickness Weight 1020 x 1,00 mm 80 kg BS 1 Model heavy-duty hand lever shears shts Counterbalance shts shts heavy-duty hand lever shears with counterbalance usable as feed through shears cutting lever and blankholder made of solid steel steel 400 N / mm² VA CU Alu DUR-Alu shts shts 1020 x 1,5 x 0,6 x 2,0 x 2,0 x 1,25 Cutting Capacity 1300 x 600mm Table surface mm additional measuring ruler as try sqare,firmly mounted on the table Gauge range 435 kg Weight B x L x H x 600 x 1300 mm Dimensions BS 1 shts

9 Guillotine Plate Shears 9 Manual Guillotine Plate Shears Model T 100 T 300 a strong, mechanically acting blankholder ensures the secure clamping of the sheet metals cutting table with engraved measuring marks every 10 mm lateral right-angled stop all bearings are maintenance free as standard four edged blades made of high alloyed special steel guarantee a long service life and excellent cuttings, generally sutiable for cutting stainless steel weight compensation of cutting bar - for easy cutting inclinable back gauge till 600 mm as standard variable work sheet throw off - the sheet can be gathered from the front side or from the back by turning the slideway T 200 Optional Accessory back gauge 750 mm with gear rack adjustment forward supporting table extension - fixed Model TE 100 TE 300 adjustable back gauge 750 mm as standard, adjustment by hand wheel extendible table extension up to 800 mm supporting table 400 mm with integrated measuring scale lateral stop 800 mm for right-angled cuts rubber coated hold-down bar blades for stainless steel TE 200 Optional Accessory mechanical sheet support system Working length mm x max. sheet thickness ST x 1,75 mm T/TE x 1,50 mm T/TE x 1,25 mm T/TE x 1,00 mm T/TE x 1,00 mm T/TE 300 T/TE 100 T/TE 300

10 10 Guillotine Plate Shears Pneumatic Guillotine Plate Shears Model DT 100 DT 300 adjustable back gauge 600 mm as standard lateral stop for right-angled cuts supporting table 200 mm with integrated measuring scale leading mechanical hold-down bar four-edged blades for V2A DTE 300 back gauge Optional accessory like models T 100 T 300 Model DTE 100 DTE 300 adjustable back gauge 750 mm as standard, adjustment by hand wheel extendible table extension up to 800 mm supporting table 400 mm with integrated measuring scale lateral stop 800 mm for right angled cuts rubber coated hold-down bar DTE DTE maintenance unit Recommended Compressor Unit capacity/flow rate: litres/min. compressed air : 90 Liter/Min., optimal 150 Liter Technical Data air pressure: approx. 8 bar operating speed: approx. 15 Hübe/Min., four edged blades, for cutting V2A Working length mm x max. sheet thickness ST 37 reinforced construction possible 1030 x 2,25 mm DT/DTE x 2,00 mm DT/DTE x 1,75 mm DT/DTE x 1,25 mm DT/DTE x 1,50 mm DT/DTE x 1,00 mm DT/DTE x 1,50 mm DT/DTE 300 DT/DTE 100 DT/DTE 300

11 Guillotine Plate Shears 11 Motorized Guillotine Plate Shears / Hydraulic Guillotine Plate Shears Model ETS 100 ETS 400 Special Features Standard Accessory manual back gauge mm lateral angle stop welded steel construction four edged blade, generally suitable for stainless steel overload protection hold-down bar right at the cutting table hold-down bar adjusted automatically to the thickness of material mechanically controlled synchronization electric control Sonderzubehör motorized back gauge 750 mm or 1000 mm with 4 inch touch panel KTP 400 stroke counter forward table extension lighting of the cutting edge with LED or neon lights sheet slideway automatically sheet support system security cage with light curtain Working length max. sheet thickness steel 400 N/mm2 mm ,00 mm 3,00 mm ETS ,00 mm 2,50 mm ETS 150 ETS 200 ETS ,50 mm 2,50 mm 3,00 mm ETS ,25 mm 2,00 mm ETS ,50 mm 2,00 mm ETS ,00 mm ETS 400 Model HT 100 HT 300 Special Features Welded steel construction, maintenance free guideways of cutting beam, broad supporting table, lighting of the cutting edge, lateral angle stop, four edged blades, overload protection by means of safety valve, hold-down bar close to the cutting edge, hold-down bar adjusted automatically at the thickness of material, mechanical controlled synchronization of work cylinders, electric control, single stroke Standard Accessory manual back gauge mm table scale mm filled hydraulic system blades for V2A Optional Accessory stroke counter motorized back gauge 750 or 1000 mm with 4 Zoll touch panel KTP 400 forward table extension Technical Data driving power 3 KW Working length mm x max. sheet thickness ST 37 automatically sheet support system HT 100 HT x 5,00 mm HT x 4,00 mm HT x 3,00 mm HT x 3,00 mm HT x 3,00 mm HT 300 ETS 100 ETS 400 HT 100 HT 300

12 12 Three Roller Plate Rolling Machines Three Roller Plate Rolling Machines Model R1 R9 R1 three rollers, supported asymmetrically, made of high-tensile steel two driven rollers upper roller can be swivelled out for easy workpiece removal sturdy frame in welded steel construction rear roller can be inclined for the fabrication of conical forms upper roller with rabbet groove two rollers are provided with ring grooves for rolling plates with wire insert quick adjustment for rear roller crowned rollers for compensation of deflection cylindrical rollers available on request R1 EL R2 Special Equipment Electric motor drive, with geared motor 0,75 KW, speed infinitely variable, right and left-hand rotation R2 EL Working area R2 EL 1030 x 0,80 mm Roller-Ø 50 mm R x 1,50 mm Roller-Ø 65 mm R x 2,00 mm Roller-Ø 80 mm R x 1,00 mm Roller-Ø 65 mm R x 1,75 mm Roller-Ø 80 mm R x 1,00 mm Roller-Ø 65 mm R x 1,50 mm Roller-Ø 80 mm R7 R x 1,00 mm Roller-Ø 80 mm R x 1,50 mm Roller-Ø 90 mm R9 R1 R9

13 Beading and Flanging Machine 13 Beading and Flanging Machine Model M und EL designed for beading, flanging and wire inserting works advance of the top roller by means of threaded spindle axially adjustable bottom roller guidance of the workpieces through an adjustable stop Sicke M Sicke M Accessory Set of beading dies standard 2 pairs wiring rollers BA + BC 1 pair of necking rollers F 1 pair of folding rollers ZA 1 pair of beading rollers S = 6 mm 1 pair of crimping rollers E = 30 mm 1 pair of swaging rollers V, 2,5 mm 1 pair of swaging rollers V, 4,0 mm 1 pair of swaging rollers V, 5,0 mm Sicke M Sicke EL Special dies Beading rollers S, SK Wiring rollers BA, BE, BM, BD, BF Elbow rollers KA, KB Seaming rollers ZB Cutting rollers M Special dies on request Optional Accessory Elektric motor drive, with geared motor 0,25 KW, speed infinitely variable, right and left hand rotation Centre to centre distance between depth rollers Throat depth max. sheet thickness working height above , M , EL Sicken + Bördel M + EL

14 14 Overview Examples of forming steps on beading machines I = Initial Position F = Final Position Depending on the complexity of the forming process, one or more intermediate positions are necessary! Tube Expanding Device Tube Expanding Device optionally with universal disc for gutter pipes Ø 76, 80, 87, 100, 120 mm including 1 interchangeable support other dimensions as optional accessory Other tube expanders on request! Sheet Metal Forming

15 Curl Forming Machine / Decoilers 15 Curl Forming Machine / Reel Decoiler / Universal Decoiler Curl Forming Machine Removal of curl forming rod curl forming machine with base frame Working length 1030 resp mm max. sheet thickness: 0,8 mm double sided drive though gear pairs and hand crank adjustable bead guide removal flap Accessories curl forming rods Ø 16, 18, 20 mm special curl forming rods on request WM 1 m WM 2 m Reel decoiler kg load capacity four tined reel decoiler with two diameter ranges mm, continuosly adjustable complete with base frame, brake mechanism, strong bearings available in different lengths Universal decoiler for all purposes Type KAR I decoiling in floor height with strip treading path Type KAR II decoiling in floor height with strip treading path for coil width up to 1000 mm angle stop and roller shear 90 degrees KAR II Length measuring device: Option: mechanical dial gauge in cm spacing for length up to 99 m Curl Forming Machine / Reel Decoiler / Universal Decoiler

16 16 Sheet Deposit Systems Milling Machine for Gutter Brackets Sheet Deposit Systems Milling Machine for Gutter Brackets cutting depth 6 or 8 mm, milling width ap. 32 mm, weight ap. 2,5 kg including 2 batteries fast battery charger including case NEW also available also with battery! Slitting Line Table for the slitting table of sheet metal plates or coiled material with fit sizes or tapered widths with roller shear and clamping device work surface from 1 m up to 4 m x 1 m, height from floor 900 mm worktop made of resistant silk-screen printed plate available also with cut-to-length device swivel castors with Slitting Line Table 3m wheel stops GEKA GEKA Maschinenbau und Handels GmbH Raiffeisenstraße 2 D Vachendorf Tel. +49 (0)861 / Fax +49 (0)861 / mail@geka-maschinenbau.de Subject to technical modifications, illustrations reserved