Healthcare LED TROFFER FLANGE (HSTLED Family)

Transcription

1 Healthcare LED TROFFER FLANGE (HSTLED Family) Applies to all HSTLED production after 6/1/2015 (reference CI-Code *231V2F and later) Revision 04 I-HSTLED-FLANGE Revision Date 6/11/2015 Healthcare Lighting 3 Kilmer Rd, Edison, NJ

2 IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels. Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. Installation and service of luminaires should be performed by a qualified licensed electrician. Maintenance of the luminaires should be performed by person(s) familiar with the luminaires construction and operation and any hazards involved. Regular fixture maintenance programs are recommended. It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary. DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. If the lamp is marked (Hg) it contains Mercury. Follow all disposal laws. See These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s or owner s purposes, this matter should be referred to Acuity Brands Lighting, Inc. WARNING RISK OF ELECTRIC SHOCK Disconnect or turn off power before installation or servicing. Verify that supply voltage is correct by comparing it with the luminaire label information. Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements. All wiring connections should be capped with UL approved recognized wire connectors. WARNING RISK OF BURN Allow lamp/fixture to cool before handling. Do not touch enclosure or light source. Do not exceed maximum wattage marked on luminaire label. Follow all manufacturer s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling. CAUTION RISK OF INJURY Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance. Avoid direct eye exposure to the light source while it is on. CAUTION RISK OF FIRE Keep combustible and other materials that can burn, away from lamp/lens. Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying. Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 1 of 16

3 IMPORTANT SAFETY INSTRUCTIONS CAUTION: RISK OF PRODUCT Never connect components under load. Do not mount or support these fixtures in a manner that can cut the outer jacket or damage wire insulation. Unless individual product specifications deem otherwise: Never connect an LED product directly to a dimmer packs, occupancy sensors, timing devices, or other related control devices. LED fixtures must be powered directly off a switched circuit. Unless individual product specifications deem otherwise: Do not restrict fixture ventilation. Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling. Unless individual product specifications deem otherwise: Do not exceed fixtures maximum ambient temperature. Only use fixture in its intended location. LED products are Polarity Sensitive. Ensure proper Polarity before installation. Electrostatic Discharge (ESD): ESD can damage LED fixtures. Personal grounding equipment must be worn during all installation or servicing of the unit. Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter performance. Some components inside the fixture may not be serviceable. In the unlikely event your unit may require service, stop using the unit immediately and contact an ABL representative for assistance. Always read the fixtures complete installation instructions prior to installation for any additional fixture specific warnings. Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit Our Brands Indoor/Outdoor Indoor Lighting Outdoor Lighting Controls Daylighting Lithonia Lighting Gotham American Electric Lighting DARK TO LIGHT SunOptics Carandini Healthcare Lighting Antique Street Lamps LC&D Holophane Mark Architectural Lighting Hydrel ROAM RELOC Peerless Tersen Sensor Switch Light Concepts Renaissance Lighting Synergy Winona Lighting Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 2 of 16

4 HSTLED SINGLE FIXTURE INSTRUCTIONS Fixtures come with two removable end flanges that are attach to fixture with 8-32 nuts (Figure 1). For Row Mount and Row Mount Pattern these end flanges can be removed and replaced with mounting flanges to attach fixture together in desired shape. *Note hinge side of fixture should be facing away from bed* Figure 1 HSTLED24 Fixture with end flanges HSTLED SINGLE FIXTURE INSTRUCTIONS Step 1 Cut rectangle in ceiling for single fixture following Table 1 and Figure 2 below. Table 1 HSTLED Cutout Dimensions Fixture Length Width HSTLED HSTLED Figure 2 HSTLED Cutout Ensure end flanges of fixture are properly secured to housing with nuts before lifting into place. For ease of installation remove door by opening door perpendicular to housing, unscrew nuts holding safety cable to housing, then lift and remove from hinge. The fixture can be secured to plenum by two methods, threaded rod or suspension wire. Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 3 of 16

5 HSTLED SINGLE FIXTURE INSTRUCTIONS Threaded Rod Step 1 Remove the four thumb nuts that retain side covers (Figure 3). Figure 3 HSTLED24 Removing Side Covers With side covers removed knock out the four 13/32 diameter knockouts at the four corners of the housing (Figure 4). Step 3 Threaded rod up to 3/8 diameter may be used to hang fixture. Secure threaded rod to floor of fixture with a washer and nut on the inside and outside of the fixture floor (Figure 5). Tighten nuts against each other. Repeat in all four corners. Secure upper ends of threaded rods to building structure with suitable attachment means. For spacing between knockouts see Table 2 and Figure 6. Figure 4 13/32" Knockouts Figure 5 3/8" Diameter Rod Secured Table 2 HSTLED Knockout Spacing Fixture Length Spacing Width Spacing HSTLED /4 HSTLED /2 17 1/4 Figure 6 HSTLED Knockout Spacing Step 4 With fixture secured to ceiling reinstall side covers and install door on housing hinge. Attach the two safety cables and one ground wire from the door to the housing before screwing door close. Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 4 of 16

6 HSTLED SINGLE FIXTURE INSTRUCTIONS Suspension Wire Step 1 Knock out the eight (two in each corner) 0.25 x0.50 oblong knockouts. For spacing between knockouts see Table 3 and Figure 7. Table 3 HSTLED Oblong Spacing Fixture Length Spacing Width Spacing HSTLED /4 18 1/4 HSTLED /4 18 1/4 Figure 7 HSTLED Oblong Spacing Pass suitable sized wire through oblongs from the outside and return it though the adjacent oblong from the inside. Wrap the end of the wire around the supporting length to secure fixture to building support (Figure 8) *Care should be taken to avoid trapping an electrical wire in the suspension wire loop inside the fixture* Figure 8 HSTLED Fixture Supported by Suspension Wire Step 3 With fixture secured to ceiling reinstall side covers and install door on housing hinge. Attach the two safety cables and one ground wire from the door to the housing before screwing door close. Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 5 of 16

7 HSTLED SINGLE FIXTURE INSTRUCTIONS Swing Arms This fixture comes with four Swing Arms that can be used to level fixture. To bring the arms down screw clockwise from below using a flat head screw driver (Figure 9). The swing arm can travel roughly 1.25 to accommodate various ceiling support systems (Figure 10). *NOTE Swing Arms cannot be used with Plaster Frame Kit. Do not remove tape from swing arm.* Figure 9 Screw Driver for Swing Arms Figure 10 Swing Arm dimensions Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 6 of 16

8 HSTLED ROW MOUNT INSTRUCTIONS HSTLED ROW MOUNT INSTRUCTIONS STEP 1 Cut rectangle in ceiling for single fixture following Table 4 and Figure 11 below. Figure 11 Row Mount Dimensions Number of HSTLED24 Fixtures (a) (a) x 46.25"= (A) Table 4 Cutout Length for HSTLED24 & HSTLED22 Number of (b ) x 22.25" = Number of Row HSTLED22 Fixtures (B) Mount Joiners (b) [(a)+(b)-1]= (c) (c)x 1.5"=(C) Cutout Length (A)+(B)+(C)+0.38 Example Cutout Width HSTLED24 & HSTLED22: For the first fixture in the row open the housing and carefully remove the reflector and door to allow for easier installation (Figure 3 Page 4). Remove one end flange and replace it with a row mount bracket as seen in Figure 12. Figure 12 HSTLED First Fixture in Row Mount Step 3 Carefully mount fixture to ceiling using either threaded rod or suspension wire shown on Page 4 and 5. Step 4 For the next fixture remove the door, reflector and both end flanges and attach one row mount bracket (Figure 13) Figure 13 HSTLED Next Fixture in Row Mount Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 7 of 16

9 HSTLED ROW MOUNT INSTRUCTIONS Step 5 Carefully take the next fixture and mount it to the first fixture using 8-32 nuts (Figure 14). Repeat Step 3 for the second fixture. *The mounting bracket is not designed to support the weight of the fixture. Tie wire or threaded rods MUST BE USED to support the weight of the fixtures* Figure 14 HSTLED Fixtures Row Mounted Step 6 Repeat Steps 4 and 5 for additional fixtures until the last one in the row then go to Step 7. Step 7 For the last fixture in the row ensure only one end flange is installed (Figure 15) Figure 15 HSTLED Last Fixture in Row Mount Step 8 Carefully take the last fixture and mount it to the second to last fixture in the row using 8-32 nuts (Figure 16). Repeat Step 3 for the last fixture and install doors on fixtures. Figure 16 HSTLED Fixtures Row Mounted Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 8 of 16

10 HSTLED ROW MOUNT PATTERN INSTRUCTIONS HSTLED ROW MOUNT PATTERN INSTRUCTIONS *Contact company for cutout dimensions in ceiling. HSTLED22 Cannot be side mounted (only end to end)* Step 1 Place the first fixture on a flat and clear workspace with the door facing upwards towards the ceiling. Next remove the door and side covers following Figure 3 on Page 4. Remove one end flange and replace it with a row mount bracket as seen in Figure 12 on Page 7. Step 3 Using a screw driver or other tool proceeded to punch out three of the knockouts labeled in Figure 17. Figure 17 Knock First Fixture in Pattern Mount Step 4 With the holes knocked out install the side mounting joiner using 8-32 nuts to secure it to the housing (Figure 18). Figure 18 Side Mount Bracket Step 5 Carefully mount fixture to ceiling using either threaded rod or suspension wire shown on Page 4 and 5 (Figure 19). Figure 19 First Fixture in Pattern Mount Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 9 of 16

11 HSTLED ROW MOUNT PATTERN INSTRUCTIONS Step 6 Install next fixture end to end with first one following Steps 4 through 6 under Row Mount Instructions on Page 7 until next fixture is going to be installed in the corner. Step 7 For the fixture at the corner there are two possible scenarios. Scenario 1 (Figure 20) has the next fixture mounted end to end while Scenario 2 (Figure 21) has the next fixture mounted end to side. Figure 20 Scenario 1 Figure 21 Scenario 2 Scenario 1 Step 1 Follow Step 7 on Page 8 and ensure one end flange is attached to fixture (Figure 15) Using a screw driver or other tool proceeded to punch out three of the knockouts labeled in Figure 22 and attach a side mount joiner scene in Step 4 on Page 8. Figure 22 Corner Fixture Scenario 1 Step 3 Mount fixture following Step 5 on page 8 to put fixture in corner. (Figure 14). Step 4 Return to Step 6 on Page 10 and continue installing fixtures until next fixture is going in corner. Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 10 of 16

12 HSTLED ROW MOUNT PATTERN INSTRUCTIONS Scenario 2 *Note the fixture before the corner a side mount bracket must be installed in fixture instead of a row mount bracket (Figure 23)* Figure 23 Fixture Before Corner Scenario 2 Step 1 Follow on Page 7 and remove one end flange and replace it with a row mount bracket (Figure 12). Follow Step 3 on Page 9 and use a screw driver or other tool proceeded to punch out three of the knockouts (Figure 17). Step 3 Carefully take the fixture and mount it using 8-32 nuts (Figure 24). Figure 24 Mounting Corner Fixture Scenario 2 Step 5 Return to Step 6 on Page 10 and continue installing fixtures until next fixture is going in corner. Step 6 With all fixtures mounted install doors and side covers on fixtures. Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 11 of 16

13 HSTLED PLASTER FRAME MOUNTING INSTRUCTIONS Plaster Frame Mounting Instructions *Note all Rails should have the pattern shown below. If not please contact factory* 4 Side Rail List of Components 2 Side Rail 2 End Rail 2 Top Rail Outer Corner Bracket Joiner Bracket Before cutting ceiling ensure all components are accounted for. See Table 5 for quantities of components for a given fixture. Table 5 Plaster Frame Component List Components HSTLED24 HSTLED22 4 Side Rail 2 2 Side Rail 2 2 End Rail Top Rail 2 2 Outer Corner Bracket 4 4 Joiner Bracket ¼-20 Serrated Hex Nut Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 12 of 16

14 HSTLED PLASTER FRAME MOUNTING INSTRUCTIONS Step 1 Cut rectangle in ceiling for single plaster frame following Table 6 and Figure 25. Table 6 Plaster Frame Cutout Dimensions Fixture Length Width HSTLED HSTLED Figure 25 Plaster Frame Cutout Begin by placing down the two end rails, two side rails, and four outer corner brackets seen in Figure 26. Each corner bracket is secured with four ¼-20 serrated hex nuts seen in Figure 27. Figure 26 Assembly Plaster Frame Single Figure 27 Plaster Frame Corner Assembly Step 3 With rectangle frame assembled slide top rail into groves shown in Figure 28 and secure top rail to frame with two ¼-20 serrated hex nuts per top rail (Figure 29). Figure 28 Top Rail Plaster Frame Figure 29 Plaster Frame Top Rail Assembly Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 13 of 16

15 HSTLED PLASTER FRAME MOUNTING INSTRUCTIONS Step 4 Secure assembled frame to suitable building structural members using the holes provided in the top rails. CAUTION: IT IS THE RESPONSIBILITY OF THE PERSON INSTALLING THE PLASTER FRAME TO ENSURE THAT THE MATERIALS, HARDWARE AND BUILDING STRUCTURAL MEMBERS THAT ARE SELECTED WILL SUPPORT THE LIGHT FIXTURE(S) AND THAT THEY MEET ALL APPLICABLE BUILDING AND SAFETY CODES. Step 5 With assembled frame secured follow the Threaded Rod instructions on Page 4 to secure fixture to plaster frame (Figure 30) Figure 30 Assembled Plaster Frame with Fixture Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 14 of 16

16 Plaster Frame Row Mounting Instructions Step 1 Cut rectangle in ceiling for row mount following Table 7 below. Number of HSTLED24 Fixtures (a) HSTLED PLASTER FRAME ROW MOUNTING INSTRUCTIONS Table 7 Cutout Length for HSTLED24 & HSTLED22 Plaster Frame Row Mount (a) x 46.25"= Number of (b ) x 22.25" = [(a)+(b)-1]= (c) Joiner Bracket (A) HSTLED22 Fixtures (B) (c)x 1.5"=(C) (b) Cutout Length (A)+(B)+(C)+0.63 Example Cutout Width Begin by placing down two end rails and two side rails per fixture in row shown in Figure 31 (3 HSTLED24). Each side rail is joined to the adjacent side rail with a joiner bracket and four ¼-20 serrated hex nuts seen in Figure 32. The four corner brackets are secured with four ¼-20 serrated hex nuts seen in Figure 27 on Page 13. Figure 31 Assembly Plaster Frame Row Figure 32 Plaster Frame Row Assembly Step 3 With rectangle frame assembled slide top rail into groves for each fixture shown in Figure 33 and secure top rail to frame with 2 ¼-20 serrated hex nuts per top rail (Figure 29 Page 13). Figure 33 Plaster Frame Row Assembly Top Rails Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 15 of 16

17 HSTLED PLASTER FRAME ROW MOUNTING INSTRUCTIONS Step 4 Secure assembled frame to suitable building structural members using the holes provided in the top rails. *CAUTION: IT IS THE RESPONSIBILITY OF THE PERSON INSTALLING THE PLASTER FRAME TO ENSURE THAT THE MATERIALS, HARDWARE AND BUILDING STRUCTURAL MEMBERS THAT ARE SELECTED WILL SUPPORT THE LIGHT FIXTURE(S) AND THAT THEY MEET ALL APPLICABLE BUILDING AND SAFETY CODES.* Step 5 With assembled frame secured follow the Threaded Rod instructions on Page 4 and the Row Mount Instructions on Page 7. Figure 34 Assembled Plaster Frame Row with Fixtures Healthcare Lighting 3 Kilmer Rd, Edison, NJ Page 16 of 16