Euro-Tray Roll Cap. Specific Profile Data Sheet BACK. Table of Contents. Technical Drawing File Downloads

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1 Specific Profile Data Sheet 1 Technical Drawing formats available AutoDesk DWG Format AutoDesk RVT Format PDF Format Euro-Tray Roll Cap Table of Contents General Profile Information 2 Material Specifications Table: Euro-Tray Roll Cap 3 Material Selection Guidlelines 3 Lengths 3 Flashings 3 Oil canning, flatness or waviness 3 Colour Availability 4 Fixing Type Table: Euro-Tray Family 5 Pan and Material Table 5 Product Materials 6 Product Components 6 Product Accessories 7 Execution Conditions 7 Execution Application 8 Execution Completion 9 Selections 10 Technical Drawings 11 R Profile Detail 11 R Eave Detail (Soffit) 12 R Eave Detail (No Soffit) 13 R Head Barge Detail 14 R Ridge Detail 15 R Vented Ridge Square Top Detail 16 R Barge Detail (Soffit) 17 R Barge Detail (No Soffit) 18 R Apron Detail (Transverse) 19 R Apron Detail (Parallel) 20 R Valley Gutter Detail 21 R Hidden Gutter Detail 22 R Internal Gutter Detail 23 R Parapet Detail 24 R Roof Step Detail 25 R Hip Detail 26 R Dormer Detail 27 R Small Penetration Detail (Cylindrical) 28 R Large Penetration Detail (Cylindrical) 29 R Large Penetration Detail (Rectangular) 30 Contact Calder Stewart Roofing 31 Visit Calder Stewart Roofing on the Web Calder Stewart Roofing - Profile Data Sheets - Published: 11/2015

2 Profile Data 2 General Profile Information R-005 Euro-Tray Roll Cap A New Zealand Inspired Design applications Residential Wall Cladding Alpine Settings ratings AS/NZS4040 Tested E2 VM1 Tested A New Zealand inspired design and the most popular profile of the Euro-Tray family, Euro-Tray Roll Cap offers clean lines and a uniquely robust and distinctive look. Visualise the traditional timber board and batten look and then imagine this in metal and you have Roll Cap. The profile is ideally suited to withstand New Zealand s harshest climates. Specifications: Euro-Tray Roll Cap BMT Min Pitch Substrate (min) Weight/mtr (ex std) 0.55mm mm H3 Plywood 2.77 Additional Profile Information Available in the following Materials: Plain - Galvanised / Zn/AL ColorCote - ZinaCore, ZinaCore X, MagnaFlow, MagnaFlow X Note: Some materials such as precious metals, non standard ColorCote paint systems and heavier gauges, along with the required fixings are not held in stock. Please consult with a Calder Stewart Sales Representative before ordering. To be used in conjunction with, but not limited to, the following accessories: Ridging, Valleys, Barges, Aprons, Clips, Underlay, Underlay Support, Netting, Staples, Fastenings, Rivets and Washers. Please Note: Special procedures and products are needed when using aluminium material. Order Specifications: Please ensure the following are shown on all orders for this product. Gauge Material Quantities & Lengths Colour where applicable Please be aware the following restrictions may apply when ordering this product. Minimum quantity required upon order is 6 lineal metres, due to our run to length manufacture. The Roll Cap Trays can be run to any length, however there may be restrictions due to transport capabilities (please see Lengths information - page 3) The Roll Cap Caps can be run to a maximum length of 7.00 metres. NOTE: All Euro-Tray profiles must be installed by an approved Calder Stewart Installer. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

3 Profile Data 3 Material Specifications Table: Euro-Tray Roll Cap Key Facts Minimum pitch 5 Profile seam height 32mm Common Covers: *565mm -10mm Please contact Calder Stewart Roofing for exact covers for profile Material 1 Steel 1 Aluminium Thickness 0.55mm 0.7mm 0.9mm Weight / linear metre (kg/m) Drape curve min. radius (metres) Machine curve min. radius (metres) N/A N/A N/A 1 Oil-Canning can occur. Material Selection Guidlelines Specifying the correct material for your roofing and cladding installation is important to ensure its success. The Calder Stewart Roofing website provides pertinent information to help assist in the specification process, including Atmospheric and Roofing Zone Usage Charts. For additional information visit the material selection page at by clicking here. Lengths Euro-Tray roofing and cladding is made to custom long run lengths. Where these exceed 16 metres, these will require special transport and handling facilities, and consideration should be made with regards roll-forming material on site. Special allowances will be also required for thermal movement etc. Standard cut to length tolerance is: 0-3 metres +/- 0.5mm 3-12 metres +/- 2mm Over 12 metres +/- 5mm Flashings Flashings should be designed in accordance with E2/ AS1 (Third Edition) or the Roofing Code of Practice and must be manufactured from material compatible with the roof. Refer to suggested flashing details indicated in Calder Stewart Roofing s Technical Drawings (provided at the end of this document). For additional information refer to the flashings page at by clicking here. Calder Stewart Roofing can provide all neccessary flashings for your given installation. Oil canning, flatness or waviness This condition may occur during roll forming, with thermal expansion of the material or possibly during the installation process and may be more noticeable when using wide panned profiles like Euro-Tray Lite and softer type materials like copper, zinc and aluminium etc. This does not cause any damage to the product, however the owner, designer needs to be aware that this may affect the desired aesthetic look of the end project. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

4 Profile Data 4 Colour Availability Calder Stewart Roofing offers three distinct options for its pre-painted products: Standard Colours Standard Colours, which are available ex-stock from all branches of Calder Stewart Roofing. (See chart below) Note: Be advised the standard colours reproduced on this page are approximate. Slight variations may occur. For more accurate colour matches, contact Calder Stewart Roofing to obtain actual colour coated metal samples. Non-Standard Colours Non-Standard Colours, in which additional coil fees and nominal lead times apply, are available from Calder Stewart Roofing. Minimum quantities (in metres) for coil orders also apply for this option. To view the wide range of non-standard colours available visit the Calder Stewart Roofing Colour Availability Page by clicking here. Matched Colours Matched Colours, in which colours are matched to a colour preference, brand or environmental design consideration. Charges apply for colour matching and minimum quantities (in metres) for coil orders do apply. Please consult Calder Stewart Roofing for further details. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

5 Profile Data 5 Fixing Type Table: Euro-Tray Family Clip Type Fixing Type Notes S/Steel Fixed Clip Copper Fixed Clip S/Steel Sliding Clip Copper Sliding Clip 8g x 50mm S/Steel C/s square drive 10g x 25mm S/Steel C/s square drive 8g x 50mm S/Steel C/s square drive 10g x 25mm S/Steel C/s square drive 8g x 50mm S/Steel C/s square drive 10g x 25mm S/Steel C/s square drive 8g x 50mm S/Steel C/s square drive 10g x 25mm S/Steel C/s square drive Directly fixed into the purlin Fixed in-between purlins Directly fixed into the purlin Fixed in-between purlins Directly fixed into the purlin Fixed in-between purlins Directly fixed into the purlin Fixed in-between purlins Zincalume Roll Cap 12g x 50mm Class 4 Timbertite Directly fixed into the purlin Zincalume Roll Seam 12g x 50mm Class 4 Timbertite Directly fixed into the purlin Copper Roll Seam 12g x 50mm Stainless Steel Timbertite Directly fixed into the purlin Euro-Tray Lite 10g x 45mm Timber Wafer Head with flat washer Directly fixed into the purlin Note: Installation using fixed or sliding clips requires every other clip to fix directly into a purlin using the longer fastener. Pan and Material Table Dimensions To maximize efficiency it is best to choose rib centres that can be manufactured from standard width coils. The table below outlines the optimum width (rib centres). 0.55mm Unpainted Steel 0.55mm Prepainted Steel 0.70mm Prepainted Aluminium Euro-Tray Roll Cap 565mm(Ave.) 565mm(Ave.) 565mm(Ave.) Note: Please consult with Calder Stewart Roofing regarding availability. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

6 Profile Data 6 Product Materials Plywood Substrate Plywood thickness 12mm minimum, H3.2 treated, CD grade. Underlay Breather type paper to NZS Hot Dipped Aluminium/Zinc Coated Steel, Unpainted Formability G300 steel sheet coated to AS Aluminium Aluminium alloy series 5000 temper H16. Pre-Finished Aluminium Aluminium alloy series 5000 temper H16. Titanium Zinc Coil to EN988 Euro-Tray Profiles Euro-Tray and Panel profiles are tested to AS4040 and NZBC E2/VM1. Maximum tray rib centres is 515mm wide for Angle and Double Standing Seam, 565mm for Roll Cap and Roll Seam and 501mm for Lite. Limitations may apply for Panels Flashings Generally Made from formable grade flashing material to match selected roofing or cladding, to the same standards as the profiled sheets. Refer SELECTIONS for details. Flashings To Verge, Ridge And Hip To be supplied by the roofing manufacturer to match or to suit the roofing. Product Components Fasteners Generally The durability of all fasteners to be not less than the material being fixed. Fixing Clips Clips are to suit the material and profile of the Euro-Tray and to be fastened with a minimum of two fixings. Note Euro-Tray Lite does not require additional clips to be fitted; instead increase the number of fixings being used. Fix clips at no more than 600mm spacing through plywood into purlins with selected fasteners. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

7 Profile Data 7 Fixing Fastners Each clip will be fixed with correct fastener:- Double & Angle Seam - 12g x 50mm stainless steel counter-sunk screw (min). Roll Cap & Roll Seam - 12g x 50 class 4 tek screw (min). Screws to be manufactured from material appropriate to the material and the supporting structure, as required by the Calder Stewart Roofing and with durability no less than the material fixed. Fixings for Euro-Tray Lite are 10g x 45mm class 4 wafer head screws with a flat washer Product Accessories Rivets Minimum diameter 4.0mm sealed rivets. For both Titanium Zinc cladding materials, use stainless steel rivets. Copper cladding material, use copper rivets. Aluminium/Zinc coated steel and aluminium cladding materials, use aluminium rivets. Joining Neutral curing silicone or polymer sealant. Solder copper, zinc. Execution Conditions Inspection Inspect the roof framing and supporting structure to ensure that it is complete and fully braced ready for plywood substrate and roofing. Plywood Substrate The substrate is to be supported by purlins underneath at 600mm centres for low to high wind zones and 400mm for very high to extra high wind zones the plywood is to be a minimum of 12mm thick and complying with AS/ NZS 2269, minimum CD grade with the sanded side upwards. Be H3.2 with waterborne CCA treatment and kiln dried after treatment and be equilibrium moisture content (EMC) of 18% or less, when the cladding is installed. Lay with the face grain at right angles to the supports, staggered joints (brick bond) with all edges of the sheets fully supported. Fix with 10g x 50mm stainless steel countersunk head screws, with a 3 mm gap between all sheets. Fix at 150 mm centres on edges and 200 mm in the body of the sheets. Storage Take delivery of and accept packs of roofing dry and undamaged on delivery. Reject all damaged material. Store on a level firm base with packs well ventilated and completely protected from weather and damage. Do not allow moisture to build up between sheets. Handling Avoid distortion and contact with damaging substances, including cement. Do not drag sheets across each other and other materials. Protect edges and surface finishes from damage. Use soft, flat sole shoes when fixing and for all other work on the roof. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

8 Profile Data 8 Separation Isolate dissimilar materials in close proximity as necessary by painting the surfaces or fitting separator strips of compatible materials. Place isolators between metals and treated timber and cement based materials. Do not use lead sheet in contact with or allow water run-off lead onto galvanized or aluminium/zinc coated steel. Execution Application Set-Out Carefully set out with side laps away from the prevailing wind, with the widths of end sheets the same, all sheets square and over-sailing the gutter true to line. Check during fixing to eliminate creep or spread and string lines above the purlin centres to keep the clips in-line. Forming Form stop-ends and turnaround techniques using the required tools. Seal Cut Edges In very severe marine environments seal cut edges of pre-coated steel sheet with edge protection lacquer before fixing to the roofing manufacturer s requirements. End Laps End laps are not permitted, except where specifically detailed and prior agreement given by Calder Stewart Roofing. Thermal Movement Roof fixing and jointing to conform to Calder Stewart Roofing requirements for thermal movement. NZBC E2/ AS1: Allowance for expansion, notes specific design is required for lengths exceeding 18 metres, also Section 11. Sliding clips are to be used where roofing material exceeds 4 metres in length. Fixing Generally Install and fix in accordance with the manufacture s details and the NZMRM Metal roof and wall cladding - Code of Practice recommendations Section 11. Use only screws as specified by the manufacturer. Paint colour matched fixings and accessories before installation. Fix Underlay Fit one narrow strip of underlay under the drip edge, prior to installing, once drip edge fitted lay and lap roofing underlay over the plywood substrate and drip edge flashing and to the underlay manufacturer s requirements. Marking And Cutting Cut only by shearing tools. Do not use black lead pencils for marking aluminium/zinc coated products. Fix Sheets Fix sheets in place using the clips as previously set out. For Roll Cap and Roll Seam, fit the caps once sheets have been fitted. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

9 Profile Data 9 Flash Flash roof to parapets, walls and penetrations to detail, to the NZMRM Metal roof and wall cladding - Code of practice recommendations and the roofing manufacturer s requirements Section 11. Cut accurately and fix using sealant/solder and rivets to detail and to the roofing manufacturer s requirements to form a weatherproof seal. Fix Ridges And Hips Cut accurately and fix using primary fasteners into the purlins. Join using sealant/solder and rivets to detail and to the NZMRM Metal roof & wall cladding - Code of practice. All laps to be 150 mm minimum. Fix Verge And Cap Flashings Cut accurately and fix using primary fasteners to the purlins. Join using sealant/solder and rivets to detail and to the NZMRM Metal roof & wall cladding - Code of practice. All laps to be 150 mm minimum. Penetrations Flash and over-flash all penetrations through the roof, diverter back flashings recommended Penetrations And Junctions Check that adjoining walls and parapets are prepared ready for the installation of the roofing. Confirm that openings have been prepared ready for the installation of skylights and other penetrations through the roof. Required work includes the following: underlay turned up at wall and parapet lines underlay finished and dressed off to all openings, ready for the installation of skylights and other penetrations roofing installation neatly finished to all sides of openings and to all wall and parapet junctions installation of flashings (those required to be installed prior to installation of penetrating elements and/or wall linings). Execution Completion Replace Replace damaged or marked elements. Leave Leave this work complete with all necessary flashings, under cloaks, valleys, ridges and hips all properly installed as the work proceeds so the finished cladding is completely weathertight. Remove Remove trade rubbish and unused materials from the roof and surrounds daily during the work. Sweep down at the end of each day, and clean out spouting s, gutters and rainwater pipes on completion of the job. Remove debris, unused materials and elements from the site. Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

10 Profile Data 10 Selections Plywood Substrate Type: Thickness: Roofing Underlay Type: H3.2 treated, CD grade 12mm minimum Breathable Aluminium/Zinc Coated Steel Thickness: 0.55 BMT Prepainted Steel (ZInaCore and MagnaFlow ) Thickness: 0.55 BMT Aluminium Euro-Tray Or Panel Thickness: 0.7 BMT Colour: Mill Finished Pre-Painted Aluminium (AlumiGard ) Thickness: 0.7 BMT Copper Euro-Tray Thickness: 0.70 BMT Titanium Zinc Euro-Tray Thickness: 0.70 BMT Colour: Pre Weathered/Anthra (Black) Metal Fixing Clip Profile: Spacing s: Fixings: Metal Flashings Thickness: To suit profile Maximum 600mm centres into Purlins To suit material and location ~ BMT (same as profile selection) Calder Stewart Roofing R-005 Euro-Tray Roll Cap Profile Data & Technical Drawings Calder Stewart Roofing 2015

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31 Contact Calder Stewart 31 Keeping a roof over New Zealander s heads ince Calder Stewart Roofing and its diverse product line enjoys broad acceptance and brand recognition among architects and builders nationwide. With a history spanning over a generation, we continue to keep pace with their unique protective and decorative requirements. Our strong commitment to quality engineering, innovative product development and providing expert advice tells the story of our success. INVERCARGILL 120 Bond Street PO Box 1400 Invercargill Ph: (03) Fax: (03) CHRISTCHURCH 20 Sir James Wattie Drive Hornby Christchurch 8442 Ph: Fax: DUNEDIN 10B Strathallan Street PO Box 1027 Dunedin 9054 Ph: (03) Fax: (03) CROMWELL 30 McNaulty Road Cromwell 9310 Ph: (03) Fax: (03) Technical Support Technical Support info@roofer.co.nz visit Calder Stewart Roofing on the Profile Data Sheets Calder Stewart Roofing 2015