Installation Instructions for Trilock Omni BB Twin Pull Handle Version - Suits 35mm to 45mm door thickness
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1 Installation Instructions for Trilock Omni BB Twin Pull Handle Version - Suits 35mm to 45mm door thickness Step 1. Fold template where indicated. Position template on door edge at desired lock / latch height. Firmly hold template and mark latch height and 2 60mm holes centres. Measure door thickness and mark centre on 'latch height' marking. Drill 22mm (7/8") latch hole. Note: it is important to drill this hole squarely. Drill pilot holes [suggested size 3mm (1/8")]. Then enlarge holes to 60mm, drilling from both sides of the door. In particular, ensure the 60mm dia. holes through door face are drilled only to this size, otherwise correct functioning may be impeded refer template. template Please note: Ensure the template position and orientation is as shown, incorrect installation voids warranty. Step 2. Mark vertical lines between two holes as per illustration. Cut along marked lines. Mark vertical lines between holes as shown. Cut along vertical lines. Step 3. Mark and chisel latch faceplate to a recess of 3mm. Use latch carrier as a template. Insert lock body into 60mm (2 3/8") slot. Insert latch carrier through 22mm (7/8") hole into lock body assembly and tighten with 2 screws. Ensure T-shaped hole at rear of latch carrier is upright! T-Shaped hole Step 4. Insert the latch through the slot in the carrier until it can go no further. Insert the key and turn to retract the latch bolt. Pre-drill wood screw holes with suitable drill size. Install plastic faceplate shim and faceplate, then screw into position. Lock body Rear view of latch Latch carrier B Step 4a. Trilock latch bolt re-handing. Check that tapered side of the latch bolt faces towards the door jamb. It may be necessary to unclip the rear arm & rotate bolt 180. This is achieved by following steps: Arm 1. Remove latch bolt assembly from carrier 2. Rotate arm downwards 3. Unclip arm from latch bolt Rotate Bolt Rotate bolt Re-attach arm to latch bolt 6. Rotate arm upwards & fit back into carrier NOTE: carefully follow these instructions when installing. do not overtighten screws. use of power driver is not recommended. fully remove the Trilock prior to painting the door to avoid harming the product's finish. PAIT 147 JAN 15
2 Installation Instructions for Trilock Omni BB Twin Pull Handle Version - Suits 35mm to 45mm door thickness Step 5. Step 6. Remove perforated cut-out from cardboard template and place over lock body, making sure template is square to door edge. While holding template firmly in position, mark remaining 4 holes, as indicated on both sides of the door (reversing template as required). Drill pilot holes from both sides of the door [suggested size 3mm (1/8")] then enlarge, again from both sides of the door, to sizes indicated on template, otherwise correct functioning may be impeded refer template. 1 2 To re-hand external lever & set lever operation (if required). If re-handing is required remove the stop screw from SS1 & fit to SS2, to allow lever to operate away from door edge. SS1 SS2 3 4 NOTE: There is no need to re-hand the internal lever. Step 7. Install 2 posts to Trilock external faceplate (this is the faceplate without the rectangular snib push-button). Step 8. Mount the inside faceplate so that mark on large gear engages with mark on lock bodygear. NOTE: These steps are applicable to leverset only. Step 9. Insert spring and snib rotor in the square hole of the internal lever. Position snib rotor so one notch faces up and the other notch points to the latch side. Mount outside furniture plate to outside of the door, and align the two making sure the snib rotor engages with the external lever. Fit mounting screws (2 of) from inside and tighten into threaded posts. Fit wood screws (3 of) to inside furniture plate (recommend pilot drilling before fitting screws). Wood screws (3 of) Note: Position snib rotor so one notch faces up & the other notch points to the latch side. Mounting screws (2 of) Spring Snib Rotor Plastic Insert NOTE: Test all functions for smooth operation. Note: Assemble spring with plastic insert to snib rotor as shown. NOTE: carefully follow these instructions when installing. do not overtighten screws. use of power driver is not recommended. fully remove the Trilock prior to painting the door to avoid harming the product's finish. PAIT 147 JAN 15
3 Installation Instructions for Trilock Omni BB Twin Pull Handle Version - Suits 35mm to 45mm door thickness Step 10. For single cylinder applications install internal turnbutton now by tightening grub-screw onto protruding shaft. Step 11. All door seals must be fitted prior to fitting strike plate. Position the door so that the centrepoint of the strike plate can be marked on door frame. grub-screw allen key door frame Mark and drill a 25mm (1") hole to a depth of 25mm (1"), at a corresponding height to the bolt. Mark and chisel recesses for strike plate. Screw into position using 2 wood screws as supplied. Door Adjustment Check 1 When door is closed using finger pressure, ensure bolt is latching into strike plate. 2 If door is rattling when in latched position. Open door, remove strike plate & adjust anti-rattle tab & refit strike plate to door frame. Repeat check 1. anti-rattle tab Step 12. Fixing of double Note: Suitable for solid doors only. Check and make sure that the inside & outside faceplates are lined up straight and square with the door. Once the desired position of the inside & outside faceplate has been confirmed, mark the centre of the hole at the top of the faceplate and proceed to drill a suitable hole. Note: When drilling the hole drill hole from both sides of the door with a 9mm drill bit. Hold the unthreaded bush onto the inside faceplate, ensuring the chamfered hole of the bush, is facing away from the door. Then, from the same side, install the suitable M8 screw through the bush and through the door. Then, from the outside faceplate fit the threaded bush ensuring chamfered hole of the bush, is facing away from the door. Tighten M8 screw securely with suitable screwdriver. Place the over top of 2 mounting bushes. Line up the so that it is lined up straight and square. Insert the grub screws and tighten with allen key provided. Repeat for 2nd. single timber door single grub screw grub screw M8 x 82mm bolt un-threaded bush threaded bush Note: Ensure the chamfered hole of the bush, is facing away from the door. support inside faceplate outside faceplate NOTE: carefully follow these instructions when installing. do not overtighten screws. use of power driver is not recommended. fully remove the Trilock prior to painting the door to avoid harming the product's finish. PAIT 147 JAN 15
4 Installation Instructions for Trilock Omni BB Twin Pull Handle Version - Suits 35mm to 45mm door thickness Exploded Diagram outside furniture 3 x wood screws snib rotor spring plastic insert inside furniture 2 x mounting screws latch plastic faceplate shim faceplate cylinder lock body latch carrier strike plate ORIGINATION CRM GSH PAIT 147 JAN 15 Designed in Australia by Gainsborough Hardware Industries Limited, Melbourne, Australia. A.B.N
5 Installation Instructions for Trilock Omni BB Dummy Twin Pull Handle Version Suits 35mm to 45mm door thickness Step 1. Fold template where indicated. Position template on door edge at desired height align with operating Omni on opposite door. Firmly hold template and mark 4 holes centres & 1 19mm hole centre. Note: it is important to drill these holes squarely. Drill pilot holes [suggested size 3mm (1/8")]. Then enlarge holes as per template, drilling from both sides of the door. Step 2. Install 2 of M4 threaded posts to Omni external faceplate. Please note: Ensure the template position and orientation is as shown, incorrect installation voids warranty. Step 3. Fit 2 of mounting screws from inside and tighten into threaded posts. Fit 3 of wood screws to inside furniture plate. Install as per instructions below. Step 4. Fixing of double Note: Suitable for solid doors only. Check and make sure that the inside & outside faceplates are lined up straight and square with the door. Once the desired position of the inside & outside faceplate has been confirmed, mark the centre of the hole at the top of the faceplate and proceed to drill a suitable hole. Note: When drilling the hole drill hole from both sides of the door with a 9mm drill bit. Hold the unthreaded bush onto the inside faceplate, ensuring the chamfered hole of the bush, is facing away from the door. Then, from the same side, install the suitable M8 screw through the bush and through the door. Then, from the outside faceplate fit the threaded bush ensuring the chamfered hole of the bush, is facing away from the door. Tighten M8 screw securely with suitable screwdriver. Place the over top of 2 mounting bushes. Line up the so that it is lined up straight and square. Insert the grub screws and tighten with allen key provided. Repeat for 2nd. single timber door single grub screw grub screw M8 x 82mm bolt un-threaded bush threaded bush Note: Ensure the chamfered hole of the bush, is facing away from the door. support inside faceplate outside faceplate NOTE: carefully follow these instructions when installing. do not overtighten screws. use of power driver is not recommended. fully remove the Trilock prior to painting the door to avoid harming the product's finish. MSC1DOC02UM1 AUG 14
6 Installation Instructions for Trilock Omni BB Dummy Twin Pull Handle Version Suits 35mm to 45mm door thickness Exploded Diagram threaded bush outside furniture bolt inside furniture pull handle mounting screws post ORIGINATION CRM GSH MSC1DOC02UM1 AUG 14 Designed in Australia by Gainsborough Hardware Industries Limited, Melbourne, Australia. A.B.N
7 Installation template for Gainsborough Trilock Omni Dummy Single Pull Handle Suits 35mm to 45mm door thicknesses BACKSET 60mm (2 3/8") 54mm (2 1/8") hole 19mm (3/4") hole FOLD HERE PAIT 158 SEP 12
8 BACKSET 60mm (2 3/8") 54mm (2 1/8") hole 19mm (3/4") hole Installation template for Gainsborough Trilock Omni Dummy Single Pull Handle Suits 35mm to 45mm door thicknesses PAIT 158 SEP 12 ORIGINATION CRM GSH
9 Installation template for Gainsborough Trilock Omni Back to Back Pull Handle Suits 35mm to 45mm door thicknesses 60mm (2 3/8") hole 60mm (2 3/8") hole BACKSET 60mm (2 3/8") FOLD HERE Important Note Make sure you follow the step by step instructions carefully 3mm (1/8") 22mm (7/8") LATCH HEIGHT PAIT 161 OCT 14
10 Important Note Make sure you follow the step by step instructions carefully 3mm (1/8") 22mm (7/8") LATCH HEIGHT FOLD HERE BACKSET 60mm (2 3/8") 60mm (2 3/8") hole 60mm (2 3/8") hole Installation template for Gainsborough Trilock Omni Back to Back Pull Handle Suits 35mm to 45mm door thicknesses PAIT 161 OCT 14 ORIGINATION CRM GSH
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