Ti-Color STAINLESS STEEL HANDRAIL
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1 Ti-Color STINLESS STEEL HNDRIL Handrail Custom-made Rail
2 HNDRIL STNDRD Handrail Custom-made rail Vertical Type Horizontal Type Elegance Type
3 HNDRIL TYPE Vertical Type 5001 / / / 6004
4 HNDRIL TYPE Horizontal Type Elegance Type 5003 /
5 HNDRIL INSTLLTION Handrail to Mani Post Connection Method Socket 45º Type Socket 90º Type DIY & Handrail Main Post Connecting Hill-top to Main Post pplicable to any grade of stairs. Basic ngle : 33º (±15º) Hill-top Connecting Infill rail to Main Post Main Post Joint Hill-top Main Post I f diameter of infill rail is Φ15.8 weld or rivet a jointer to the main post and twist it parallel to the stairs. Insert the Hill-top bolt into the upper hole of the main post and weld it to the post. Screw the Hill-top to the Hill-top bolt. Hill-top will be locked when screwed. Connecting Middle Post to Handrail Connecting Infill rail to Middle Post Middle Post Joint Handrail Middle Post Disassemble the upper portion of the main joint and weld it to the handrail securely. the middle post at an angle smaller Twist than that parallel to the stairs. (Use tools such as tongs)
6 HNDRIL SPECIFICTION Plain Pipe Polish (#800) Plain (#600) Hair Line (#200) vailable Ti-Colors Silver Gold Bronze Black Pattern Pipe Specification Dot Dia Dot ngle Check Diameter Thickness (mm) Length (m) Plain Dot Dia Pattern Dot ngle Pattern Check Pattern Ø (4) Ø (0.9) Ø Ø Ø Ø Ø Ø / Ø / Customized logos and symbols are available.
7 HNDRIL STNDRD
8 HNDRIL CUSTOM
9 CUSTOM-MDE RIL STNDRD Handrail Custom-made rail Vertical Type Horizontal Type Elegance Type
10 Vertical / Vertical Round Type CUSTOM-MDE RIL TYPE Horizontal / Horizontal Round Type Elegance Type
11 CUSTOM-MDE RIL INSTLLTION ssembly Instructions-Vertical Type Balcony Washer 2 10mm Set nchor Post washer ø38.1 ø50 ø50.8 ø60 ø63.5 ø70 ø76.3 ø80 Drill evenly spaced holes between the main posts. Place an anchor in each hole and connect a washer to the anchor with a bolt Fixed 1 welding Separated bolt Main joint Twin socket assembly hole Main joint Middle post Twin socket assembly hole Measure the distance between the edges of the main post sockets using a measuring rope. Cut the pipe 15mm longer than the length of the measured distance. B Fixed B welding Separated bolt Twin Socket Socket Screw the socket onto the middle post. Weld the M socket to the main post at the same height as the middle post socket. Bottom Cap Post & Washer welded stiffener Washer 2 10mm Set nchor Post cap fixed pin Fixed welding Spot welding Socket 2 Plant the post perpendicular to the ground and weld it to the washer securely. Put a cap on it. 3 Insert the ball-top bolt into the upper hole of the post and weld the bolt to the post. Weld the inner socket to the post. Please refer to the diagram. * Please note that argon welding is more effective and produces less welding stains than other welding methods. Insert the pipe into one side of the socket. Then do the same to the other side. (You need to slightly pull the post towards you.) Weld the undersid of the pipe to the socket securely as indicated in the diagram. Fixed welding Separated bolt 1 Main joint Twin socket assembly hole Main joint Middle post Twin socket assembly hole 5 Measure the distance between the underside of the handrail and the washer at the bottom, Make a hole for each of the sockets on the middle-post and cut the pipe 16mm shorter than the measured length. Put the post into the main joint using a rubber hammer. (Strike the joint with the hammer.) Disassemble the upper portion of the main joint and weld it to handrail securely. Put the lower cap into the post and then place the post into its repective hole. Reassemble the main joint. Weld the post to the washer securely and put the cap on. Straight type SET (Standard goods) 7 Insert a balcony into one side of the sockets and do the same with the other side. (You need to slightly pull the post towards you.) Weld the underside of the pipe to the socket securely. If the length of the balcony exceeds the space between the sockets, cut or trim the edge of the balcony. Straight type Balcony Hill top Ø Screw the Hill-top to the ball-top bolt. Note that applting a bonding agent on the bolt will strengthen the connection. (Refer to diagram )
12 CUSTOM-MDE RIL INSTLLTION ssembly Instrutions-Horizontal Type Balcony Washer 2 10mm Set nchor Post washer ø38.1 ø50 ø50.8 ø60 ø63.5 ø70 1 Drill holes at evenly spaced points along the main posts, middle poston the floor and horizontal handrail on the side wall. Place an washer into each hole and connect a washer to the anchor with a bolt. The height of the horizontal handrail should be 1,000mm above the floor. Socket Spot welding 4 Measure the ditance between the main posts and the distance between side wall using measuring rope. Cut the pipe into the length of the measured distance. Insert the pipe into one side of the socket. Then do the same with the other side. Use a bended pipe instead of the regular one for the curved portion of the railing. (You need to slightly pull the post towared you.) Bottom Cap Post & Washer welded stiffener Washer 2 10mm Set nchor Weld the underside of the pipe to the socket securely. For the handrail to the wall, weld the pipe to the washers on the wall and put a cap on it. Connection socket(90 ) Post cap fixed pin Fixed welding Post cap & Washer welded stiffener 2 Plant the post perpendicular to the ground and weld it to the washer securely. Then put a cap on it. 3 Insert the ball-top bolt into the upper hole of the post and weld the bolt to the post. Weld inner socket to the post. Please refer to the diagram. * Please note that argon welding is more effective and produces less welding stains than other welding methods. Fixed welding Main joint 1 Main joint Middle Post 5 Measure the distance between the underside of the horizontal pipe and the washer at the bottom. Cut a mm pipe 16mm shorter than the measured length. Put the post into the main joint using a rubber hammer. Disassemble the upper portion of the main joint and weld to the handrail securely. Put the lower cap into the post and then place the post into its respective hole. Reassemble the main joint. Weld the post to the washer and put the cap on.
13 CUSTOM-MDE RIL INSTLLTION B Welding Main post joint Main Post B 6 Wled the post joints to the main post and middle posts(φ15.8) securely. * Do not center the supporting handrails to avoid their being too close to each other. Middle post joint 1 2 Middle post joint 8 Twist the middle post joint using tools like a spring clamp. (Refer to the diagram 1) Push and Weld Push the handrail to the middle post and weld them with post joints. (Refer to the diagram 2) Main post joint B 7 9 Joint cap Main Post Ø15.8 B Main Post Ø15.8 Measure the distance between the edges of the main post joints. Cut Ø15.8 pipe 8mm longer than the measured length. Put the middle post joints into the supporting handrails (Refer to the diagram B) Put the joint cap into the middle post joint using a rubber hammer (Strike the joint with a hammer.) * Note that applying a bonding agent on the bolt will strengthen the connection. (Refer to the diagram.) Insert the supporting handrails to the post joints of the mail posts. Because the length of each handrail exceeds the given space by 8mm, the post joints will be twisted, causing the joints hold the handrails more securely. Hill top 10 Screw the Hill-top to the ball-top bolt. Note that applying a bonding agent on the bolt will strengthen the connection. (Refer to the diagram.)
14 CUSTOM-MDE RIL IMGE
15 CUSTOM-MDE RIL IMGE
16 HNDRIL CCESSORY Combi Pipes B763 H635 S763 B763 TW381 J158 L635 L254E TH635 CON763-I CON508T JE763 C318 Combi Posts C318 GC381 D254 D318 C318 C318 SC381SC381 C318 SC381 GC318C318 SC381 GC318 GC381GC318 SC381 GC318 GC381 D254 GC318 GC381 C318 D254 GC381 SC381 D318 D254 C318 D318 D254 GC318 SC381 GRC660 D318 GC381 GC318 GRC660 D318 GC381 D254 SRC760 GRC660SRC760 GRC660 D254D318 SRC760 GTP925SRC760 GTP925 D318 GRC660 STC925 GTP925GRC660 STC925 GTP925 SRC ST Round Combi Pipes FL508 Elegance Twin Combi Pipes CON763L C318 GC318 SC381GC381 GC318 C318 GC381 C318 D254 GC318 SC381 GC318 D318 GC381 D254 GRC660 D254 D318 SRC760 D318 GRC660 GTP925 GRC660 SRC760 STC925 SRC760 GTP925 STC925 STC925 GRP760 SRC760 GTP925GTP925 STC925 SC381 D254SC381 D318 GC381 GRC660 SRC760 GTP925 STC925
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