BAYOU Holzwerkstoffe GmbH
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1 Content page 1 2 I. Birch Veneer Plywood page 3 4 Birch Construction Plywood, B/BB and S/BB, BFU 100 Birch Construction Plywood, BB/BB, BFU 100 Birch Model Plywood (aircraft plywood) Birch Plywood, B/BB, interior I./1 I./2 I./3 I./4 II. Beech Veneer Plywood page 5 6 Beech Multiplex, BAYOU Top B/BB, A 100 Beech Multiplex, B/BB, A 100 Beech plywood, interior Beech Multiplex, sliced Beech veneer both sides II./1 II./2 II./3 II./4 III. Workbench Panels page 7 Beech Multiplex Edge-glued Beech Machining and finishing options III./1 III./2 III./3 IV. Softwood Plywood page 8 9 WISA-Spruce French Maritime Pine Brazilian Softwood Plywood (Elliottis Pine) IV./1 IV./2 IV./3 V. General Purpose Plywood page Pine Veneer Plywood Okoumé Veneer Plywood Poplar Veneer Plywood Ceiba Veneer Plywood Plywood for Bending V./1 V./2 V./3 V./4 V./5 VI. Industrial Plywood page Industrial Veneer Plywood Veneer Plywood, Okoumé or equivalent species Maritime Pine Facade Plywood Alder Veneer Plywood VI./1 VI./2 VI./3 VI./4 Status February 2010 Page 1 of 23
2 VII. Fine Veneeer Plywood page 13 Veneer Plywood, sliced veneer one side Industrial Plywood, sliced veneer one side VII./1 VII./2 VIII. Overlaid Veneer Plywood page Birch, mesh pattern/ smooth overlay Asian, mesh pattern/ smooth overlay BIRCH MULTIPLEX MAXI, mesh pattern/ smooth overlay Birch, smooth overlay both sides Asian, smooth overlay both sides Isoplyform VIII./1 VIII./2 VIII./3 VIII./4 VIII./5 VIII./6 IX. Large-size Concrete Formwork Panels page 17 BIRCH MULTIPLEX Maxi Form BETONSPAN 330 IX./1 IX./2 X. Colour-overlaid Veneer Plywood page 18 BIRCH MULTIPLEX, coloured film both sides XI. Blockboard and Laminboard page 19 Birch/Alder Blockboard XII. Solid Wood/Edge Glued Panels page 20 Edge Glued Beech/Oak, lamellas finger-jointed Edge Glued Beech, solid/full strip lamellas XII./1 XII./2 XIII. Port Storage in Hamburg page 21 Possible Product and Thickness Combinations XIV. Machining & Processing page 22 XV. Exclusion of Liability page 23 Status February 2010 Page 2 of 23
3 I. Birch Veneer Plywood I./1. Birch Construction Veneer Plywood B/BB and S/BB 2500 mm x 1250 mm BFU 100 / WBP / EN I./2. Birch Construction Veneer Plywood BB/BB 1500 mm x 3000 mm or 1250 mm x 2500 mm BFU 100 / WBP / EN Additional qualities/grades such as S/BB or BB/WG upon request / availability in stock. "...Today Birch plywood is one of the most advanced wood-based panel products and stands for a large variety of applications in construction, transport as well as a large number of special uses. Status February 2010 Page 3 of 23
4 I./3. Birch Model Plywood (aircraft plywood) III 1550 mm x 1550 mm Tegofilm glued, WBP Quality/grade I and II as well as thickness of 0.4 mm, 0.6 mm and 4 up to 12 mm upon request. " Model aircrafts, calling/business cards, toys or lamps - the possible applications seem unlimited." I./4. Birch Veneer Plywood B/BB 1525 mm x 1525 mm IF / Interior / Additional qualities/grades such as B/B, BB/CP, CP/CP, CP/C or C/C upon request / stock availability. Status February 2010 Page 4 of 23
5 II. Beech Veneer Plywood II./1. Beech Multiplex BAYOU Top B/BB 2500 mm x 1500 mm A 100 / MR, light coloured glue line II./2. Beech Multiplex B/BB 2200 mm x 1220 mm and 2500 mm x 1500 mm A 100 / MR, light coloured glue line / / / Status February 2010 Page 5 of 23
6 II./3. Beech Plywood B/BB 2200/2440/2500 mm x 1250 mm IF / Interior / /9 40 Additional qualities/grades upon request. II./4. Beech Multiplex, sliced Beech veneer both sides A/B 2500 mm x 1500 mm Outstanding properties of Beech Multiplex panels are dimensional stability, high strength and stiffness, and a most favorable strength/stiffness weight-ratio. This makes the product suitable for model joinery, furniture, cabinet-making, toys and musical instruments. Status February 2010 Page 6 of 23
7 III. Workbench Panels III./1. Beech Multiplex B/BB 1500/2000 mm x 700/750/800 mm A 100 / MR, light coloured glue line Thickness (mm) Sheets per unit The available standard widths of 700 mm, 750 mm and 800 mm and lengths of 1500 mm and 2000 mm allow for maximum yield. Additional widths and lengths are made available upon request. III./2. Edge-glued Beech A/B 1500/2000 mm x 700/750/800 mm D 3 Thickness (mm) Sheets per unit The available standard widths of 700 mm, 750 mm and 800 mm and lengths of 1500 mm and 2000 mm allow for maximum yield. Additional widths and lengths are made available upon request. III./3. Machining and finishing options For workbench panels we offer upon request and ex mill machining of edges and drilling of dowel holes as well as lacquer and oil finishes of the panel surface. Status February 2010 Page 7 of 23
8 IV. IV./1. Softwood Plywood WISA - Spruce II/III and III/III 2500 mm x 1250 mm BFU 100 / WBP / EN Thickness (mm) Plies Plies Plies Sheets per unit II/III II/III III/III T & G upon request, treatment against funghus attack minimum order 20 m³. Applications in general construction and wood frame construction as structural wall and roof sheathing, structural sub-floors as well as concrete shuttering panels. Frequently used in the furniture industry, shop fitting and exhibition stands, packaging industry, transport applications. IV./2. French Maritime Pine Plywood I/II, II/III and III/III 2500 mm x 1250 mm BFU 100 / WBP / EN Thickness (mm) Plies Plies Plies Sheets per unit I/II II/III III/III T & G upon request, treatment against funghus attack minimum order 15 m³. Applications range from general construction and wood frame construction to concrete shuttering and the packaging/export crating industry. Status February 2010 Page 8 of 23
9 IV./3. Brazilian Softwood Plywood (Elliottis Pine) C+/C 2440 mm x 1220 or 2500 mm x 1250 mm WBP Plywood is the material for concrete forming/shuttering applications. When using Elliottis, we recommend on side of the panel to be tight (veneer grade C+). Status February 2010 Page 9 of 23
10 V. General Purpose Plywood V./1. Pine Veneer Plywood Standard 2440 mm x 1220 mm WBP / / / / Upon request: Quality 2/3, IF 20/ Interior oder WBP/ BFU 100, thickness range 4 mm through 40 mm, 2500 mm x 1250 mm, peeled veneer through-out, applications: wall panelling, furniture, wood construction, toys, packaging/crating V./2. Okoumé Veneer Plywood B/BB 2500 mm x 1700 mm AW 100 / WBP Glue bondif/e1 and Okoumé through-out upon request. V./3. Poplar Veneer Plywood AB/BB, one side bleached 2220 mm x 1720 mm IF / Interior / E Status February 2010 Page 10 of 23
11 V./4. Poplar Veneer Plywood B/BB 2520 mm x 1720 mm IF / Interior / E V./5. Ceiba Veneer Plywood B/BB 2500 mm x 1700 mm IF / Interior / E1 and MR / E V./6 Plywood for Bending B/BB 2500 mm x 1220 mm or 1220 mm x 2500 mm MR Direction of bending is accross the direction of face veneers. Status February 2010 Page 11 of 23
12 VI. Industrial Plywood VI./1 Industrial Veneer Plywood BB / CC 2440 mm x 1220 mm WBP /9 36 Face veneer appearance and number of plies vary between the various manufacturers. Quality/grade BB/CC is originally an export quality according British Standard 1455, both sides tight and sanded. BB-faces: number of joints unlimited, reasonable colour match, splits up to 10 mm width filled, one open defect of up to 25 mm average per panel permitted. Sound and tight knots, occasional worm holes, wood patches and synthetic repairs permitted. CC-backs: no limitations VI./2. Veneer Plywood Okoumé or equivalent species BB/CC 2500 mm x 1220 mm and 3100 mm x 1530 mm WBP / / / / / / / / /9 40/ / /14 Status February 2010 Page 12 of 23
13 VII. VII./1. Fine Veneer Plywood Veneer Plywood, sliced veneer one side AB/BB 2500 mm x 1700 mm IF / Interior / E1 Choice of wood species for core, cross-band and backs (Poplar, Ceiba... ) is up to the mill. Species Beech Beech Oak Maple Alder Alder Ash Pine Pine Spruce, knotty Spruce Cherry Additional thickness, wood species and glue bond type AW 100 / WBP upon request. Also available: Door skins AW 100 / WBP, one side sliced veneer, plain surface or profiled, panels suitable for profile cutting, Birch Multiplex sliced veneer faces of Maple, Oak, Beech and Birch; Limba/Afara Veneer Plywood VII./2. Industrial Plywood, sliced oak veneer one side A/BB 2440 mm x 1220 mm MR Status February 2010 Page 13 of 23
14 VIII. VIII./1. Overlaid/Film-Faced Veneer Plywood Birch Plywood, mesh pattern/ smooth overlay both sides Phenolic resin overlay of 120 g/m² 1250/1500 mm x 2500 and 1500 mm x 3000 mm BFU 100 / WBP / EN , / /29 15 VIII./2. Asian Plywood, mesh pattern/ smooth overlay both sides Phenolic resin overlay of 167 g/m² 2500 mm x 1250 mm, 9 21 mm also 1500 mm x 3000 mm WBP Number of plies varying between the different manufacturers. Status February 2010 Page 14 of 23
15 VIII./3. BIRCH MULTIPLEX MAXI, mesh pattern/ smooth overlay both sides Phenolic resin overlay of 120 g/m² 1250/1500 mm x 2500 and 1500 mm x 3000 mm BFU 100 / WBP / EN / /29 10 VIII./4. Birch, smooth overlay both sides both sides Phenolic resin overlay of 120g/m² 1500 mm x 3000 mm BFU 100 / WBP / EN Additional sizes upon request Status February 2010 Page 15 of 23
16 VIII./5. Asian Plywood, smooth overlay both sides both sides Phenolic resin overlay of 167 g/m² 2500 mm x 1250 mm, 21 mm also 1500 mm x 3000/3600 mm WBP 4 3 * 8 5 * 12 5 * 15 7 * 18 7 * 21 9/11 * Additional sizes and thickness upon request. *The number of sheets per unit varies by manufacturer. VIII./6. Isoplyform Fully laid-up of rotary-cut/peeled veneers of either Beech of 1.6 mm thickness or Birch of 1.4 mm thickness. The overlay consists of 1.6 mm thick, grey coloured, modified propylene sheets. 1350/1500 mm x 2700 mm and 1250/1500 mm x 2500 mm Nominal Effective Thickness Thickness (mm) (mm) Sheets per unit ± ± ± ± 0, ± Lay-up: The base panel is conventional, cross-wise laminated veneer plywood. The water-repellent overlay represents 3.2 mm of the panel thickness. The overlay material is fully recyclable, plain polypropylene, without any portion of cellulose or kraft-paper. This accounts for the low water absorption of maximum 1.8 %. Its Hardness is Shore D Special sizes of up-to 1500 mm x 4000 mm and 2000 mm x 3000 mm, cut-to-size, custom overlay thickness and colour are available upon request. Status February 2010 Page 16 of 23
17 IX. Large Size Concrete Formwork Panels IX./1. BIRCH MULTIPLEX MAXI Formwork both sides Phenolic resin overlay of 220g/m² (440g/m² upon request) layed up of 1.5 mm birch veneers, jointed/solid one-piece veneers, edges sealed with waterproof paint, weight approx. 700 kg/m³ 2150 mm x 3850 mm Thickness: 21 mm / 20 sheets per unit BFU 100 according DIN Teil 3, equiv. WBP according BS or EN MOE bending Bending strength Taber values (ca.) // 9858 N/mm² // 39.4 N/mm² 700 for 220 g/m² 7642 N/mm² 34.3 N/mm² 1500 for 440 g/m² Birch Multiplex Maxi Formwork is the typical large-size form-panel as described in DIN 68792, high re-use factor, smooth concrete surface and due to large panel size with reduced amount of joints. IX./2. BETONSPAN 330, melamine-coated moisture resistant board (MUF, Extra-WR) Quality: Thickness: High-density chipboard with aminoplast film 330 g/m² and particularly screwable core. Reference EN 312 P5, EN test standards 310, 317, 319, mm x 5230 mm 21 mm MUF Technical Data of Manufacturer General characteristics + standard Unit Average values Thickness EN mm 21 Density EN 323 Kg/m³ 740 Moisture content EN 322 % 6-10 Technical porperties of 21 mm thickness 5/95 Percentile Values Bending strength EN 310 N/mm² 20 Internal bond EN 319 N/mm² 0.7 MOE bending EN 310 N/mm² 3200 Swelling/24 h EN 317 % 10 The board meets the specifications of EN P5 - option 1 - cyclic test, in which the board is immersed in water, frozen and finally dried. This cycle is repeated three times, after which the test specimens are tested for swelling and internal bond strength. The board is CE marked and checked daily by the in-house lab. Make sure the Betonspan panel is supported correctly to prevent excessive deflection. Avoid direct contact of the edges to water, wherever possible. Freshly cut edges shall be sealed with waterproof paint. Use suitable sawing, milling and drilling tools. Betonspan is not intended for use in a service class 3 environment like e. g. a building's permanent facade. Status February 2010 Page 17 of 23
18 X. Colour-overlaid Veneer Plywood X. BIRCH MULTIPLEX, coloured film both sides Quality: film overlays of solid colour, coloured transparent and clear translucent 1250 mm x 2500 mm BFU 100 equivalent to BS WBP or EN melamin melamin Thickness (mm) Plies white grey red black 6,5 5 X 9 7 X X 12 9 X X X X X X X clear translucent opaque transparent Thickness (mm) Plies light brown BB/BB S/BB blue yellow X X X X X Thickness of 6.5 mm through 40 mm can be arranged and made available at any time. Birch plywood overlaid with solid colour, coloured transparent and clear translucent melamine films is used in interior decoration projects and furniture design. A vanguard branch of furniture designers uses this type of material in their plywood furniture, which consists basically of nothing else but plywood. Regardless of the type of furniture seating, chairs, cabinets, beds or shelves the design takes full advantage of the technical and esthetical properties of the panel product. Initially this design branch and the term plywood furniture originates from the Finnish architect and designer Hugo Alvar Henrik Aalto ( ). Status February 2010 Page 18 of 23
19 XI. Blockboard and Laminboard XI. Birch/Alder Blockboard B/B 1250 mm x 2500 mm MR / E1 Thickness (mm) Layers Sheets per unit Status February 2010 Page 19 of 23
20 XII. Solid Wood/Edge Glued Panels XII./1. Edge Glued Beech/Oak, lamellas finger-jointed A/B, lamellas finger-jointed, uniform colour 5000 mm x 800 mm D3 / PVAc, interior applications Thickness (mm) Layers Sheets per unit Additional sizes, qualities and grades available upon request. XII./2. Edge Glued Beech, solid lamellas A/B slightly steamed, for stair treads, uniform colour, solid/full strip lamellas mm x 650 mm D3 / PVAc, interior applications Thickness (mm) Layers Sheets per unit Additional sizes and qualities/grades upon request. From the Solid Wood Handbook: "Wood is nothing else but wood. Plain nature. It smells good and touching it feels good. As a living, natural material its appearance varies. The variation of textures makes each piece of wood something unique and full of harmony. Warm colour tones produce atmosphere, tranquillity, well-being and calmness. Status February 2010 Page 20 of 23
21 XIII. Logistics Centre near Hamburg Possible Product and Thickness Combinations Brazilian Softwood Plywood (Elliottis Pine) C+/C Thickness: 9-40 mm 2440 mm x 1220 mm 2500 mm x 1250 mm Industrial Veneer Plywood BB/CC Thickness: mm 2440 mm x 1220 mm IV./3. VI./I. Industrial Plywood, sliced oak veneers one side A/BB Thickness: 3.6 and 5 mm 2440 mm x 1220 mm VII./2. Asian Plywood, mesh pattern/ smooth overlay Thickness: 9 30 mm 2500 mm x 1250 mm 9 21 mm also 1500 mm x 3000 mm VIII./2. Asian Plywood, smooth overlay both sides Thickness: 4, 8, 21 mm 2500 mm x 1250 mm VIII./5. Status February 2010 Page 21 of 23
22 XIV. Machining & Processing Cut-to-size: Fixed sizes according your specification Trapezoid cuts Angular cuts Postforming, Milling & Drilling: Surface treatment: Solid Lumber machining: Packaging: Form milling, drilling, slotting Dowel hole drilling and driving Grooving Longitudinal edges of all types Edging of form milled parts Surface and edge sanding Surface overlays up to 1300 mm x 2800 mm Continuous flow of all lacquer types Natural finish oiling and waxing Ripping, profiling, surface treatment Profiling Shrink-wrapping Custom assembly of orders (piece picking) Status February 2010 Page 22 of 23
23 XV. Exclusion of Liability The technical references given in this document comply with generally recognised codes of practice. The product information provided in this document represents our best possible knowledge at the date, the document was developed. We make every effort to keep the information in this document and on our Web site current. But we do not accept any liability whatsoever for the content provided. This exclusion applies to error and misprint as well as to future, un-announced changes of technical references and product information. BAYOU Holzwerkstoffe GmbH Siemensstraße Triefenstein-Lengfurt Telefon: Telefax: info@bayou-holz.de Internet: Managing Directors: Bekir Nakic, Simon Klee, Günter Zimmermann HR Nr. B 7601 Status February 2010 Page 23 of 23
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