PRODUCTS FOR THE ELECTRONIC INDUSTRY. PCB Separators PCB Magazines Universal cutter FS100. Edition 8.2

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1 PRODUCTS FOR THE ELECTRONIC INDUSTRY PCB Separators PCB Magazines Universal cutter FS00 Edition 8.2

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3 Off-cut Remover HEKTOR 2 Hektor separates milled PCBs carefully and fast. The off-cut material is removed smoothly and precisely. The matrix consists of two parts. This ensures easy and cost-saving change of the blades. Compressed air is used for the separation process. The operating pressure can be set on the machine. When the foot switch is pressed, the off-cut is punched out. The off-cuts are collected in the collecting box. When the gate is opened the waste material can be extracted. Part No. Description Off-Cut Remover Hektor 2 Contents of delivery: Hektor 2 with air pressure regulator Foot switch Adapter for dust extraction L-blade Please choose the size Safe Operation The PCB is slipped with its milled groove over the blade and is placed onto the matrix. The off-cut is pulled under the blade. When the foot switch is pressed, the off-cut is punched out and the waste material is collected inside the machine. Technical data Separation type Punch blade PCB thickness max. 2.5 mm Air connection /4 -plug-in coupler Operating pressure typical 4 bar Mains voltage 0-35 C Storage/transport temperature C Humidity, non-condensing 0-85% Safety regulations CE, FCC class A Weight 2.7 kg Dimensions H x W x D 70 x 220 x 255 mm Matrix T-Blade With the T-blade off-cuts can be punched out right and left of the blade without turning the PCB. L-Blade The L-blade will be used if there are small distances between the off-cuts. Blades To ensure the blade will not be jammed in the PCB, the blade should be at least 0.5 mm smaller as the milled groove. Width of milled groove Recomemded blade thickness Length of blade Length of cut Free of compon. on solder side Length of milled groove Part No. A B C D E F G Blade.5 T >9.0 > Blade 2.0 T >9.0 > Blade 2.4 T >9.0 > Blade 2.5 T >9.0 > Blade 3.0 T >9.0 > Blade.5 L >5.0 > Blade 2.0 L >5.0 > Blade 2.4 L >5.0 > Blade 2.5 L >5.0 > Blade 3.0 L >5.0 > Matrix (as spare part) G D F Bottom side of PCB without components A E E Width of off-cut Included in delivery. Blades with varying thickness on request. 2 cab 3

4 PCB Separator MAESTRO 2/2M Blades Titan coated serially! Maximum height of components next to the groove MAESTRO 2 separates small amount and prototype series of PCBs fast and economically. The compact and stable aluminum frame requires only a minimum of space. PCB thickness A Remaining PCB thickness B Depth of scoring C Increase in external dimensions after separation The pre-scored grooves can be interrupted by cutouts with a length of up to approx. 5 mm mm typical /3 of Dim. A max. 0.8 mm min mm mm MAESTRO 2 is the reasonable model to start with, suitable for smaller numbers of PCBs. The PCB is fed manually between the circular blades and is thereby separated. MAESTRO 2M motorized Separates large numbers of PCBs without fatigue of the operator. The lower circular blade is driven by a motor. The PCB is fed between the circular blades where it is seized, transported and separated. Three different speeds can be selected. Strain of components Frequently for critical components an upper limit of tensile stress will be determined. Please ask us regarding possibilities to reduce tensile stress of components. Save Operation The clearance between the upper guide and the lower guide 2 is adjustable to ensure that the PCB is only fed through the machine in the pre-scored groove. Technical Data Separation type Component side circular blade Solder side circular blade Operation MAESTRO 2 by hand MAESTRO 2M motor-driven Separation speed 2M 00//300 mm/s Separation length mm Mains voltage 2M 230/5 V~ Hz Earthing stud Ø 0 mm Operating temperature 0-35 C Storage/transport temp C Humidity, not condensing 0-85% Safety regulations CE, FCC class A Weight MAESTRO 2 6 kg MAESTRO 2M 9 kg Dim. H x W x D 330 x 95 x 620 mm 3 2 Part No. Description PCB Separator MAESTRO 2 PCB Separator MAESTRO 2M Pos. Part No. Spare parts VP Upper circular blade Guide cpl. Upper guide Lower circular guide Guide Lower guide cab 4

5 PCB Separator MAESTRO 3E Maximum height of components next to the groove. Blades Titan coated serially! Separating of aluminum-boards on request MAESTRO 3E separates both small and large pre-scord PCBs. The table and the rest can be continuously adjusted to the most suitable working position. The slit between the linear blade and the rest can be adjusted to ensure that the side strips fall through and are sorted out. If components project above the groove, the linear blade needs to be cut out. In such a case contact us. PCB thickness A Remaining PCB thickness B Depth of scoring C Increase in external dimensions after separation The pre-scored grooves can be interrupted by cutouts with a length of up to approx. 5 mm mm typical /3 of Dim. A, max. 0.8 mm min mm mm Safe Operation The PCB is placed with its pre-scored groove onto the linear blade and the circular blade is then drawn by hand across the PCB. The clearance between the upper guide and the linear blade ist adustable to ensure that the PCB is only separated in the pre-scored groove. Technical data Separation type Component side circular blade Solder side linear blade Operation by hand Separation length max. 450 mm Earthing stud Ø 0 mm Storage/transport temp C Storage/transport temp C Humidity, not condensing 0-85% Safety regulations CE, FCC class A Weight 22 kg Dim H x W x D 455 x 350 x 700 mm Part No. Description PCB Separator MAESTRO 3E/450 Pos. Part No. Consumables PU Upper circular bladeschutz Guide 2 up to serial no. 999 Guide 2 from serial no. 0 Guide up to serial no. 999 Guide from serial no. 0 Linear blade 450/370 Pos. Part No. Accessories PU Dial gauge for MAESTRO 3/4M cab 5

6 PCB Separator MAESTRO 4M Blades Titan coated serially! Separating of aluminum-boards on request Picture: MAESTRO 4M MAESTRO 4M separates both small and large PCBs fast and economically. To optimize operation, the separation length can be programmed with the control keys. Safe Operation The PCB is placed with its pre-scored groove onto the linear blade. When the foot switch is pressed, the blade carrier with the circular blade moves across the PCB, separating it into individual units. The clearance between the upper guide and the linear blade is adjustable to ensure that the PCB is only separated in the pre-scored groove. The table can be continuously adjusted with the rotary knob whenever required while the rest can be adjusted in three steps to the most suitable working position. If components project above the groove, the linear blade needs to be cut out. In such a case, contact us. PCB thickness A Remaining PCB thickness B Depth of scoring C Increase in external dimensions after separation The pre-scored grooves can be interrupted by cutouts with a length of up to approx. 5 mm mm typical /3 of Dim. A, max. 0.8 mm min mm mm cab 6

7 PCB Separator MAESTRO 4M F MAESTRO 4M/450 MAESTRO 4M/450 clean Component height at the edge on the PCB max. 40 mm. clean-version MAESTRO 4M clean is prepared mechanically for dust extraction to remove dust particals with special linear blade. F MAESTRO 4M/70/370 MAESTRO 4M/70/520 Component height at the edge on the PCB max. 70 mm Sideways transport of separated boards Sideways transport of singled boards. No overlapping of separted boards. Stop of the boards by sensor barrier on the end of the conveyor. Transport length adjustable in 50 mm steps. 2 3 K G G Technical data PCB Separator Separation type Component side circular blade Solder side linear blade Operation Optimized motor driven Separation speed 300/500 mm/s Mains voltage 230/5 V~ Hz Earthing stud Ø 0 mm Operating temperature 0-35 C Storage/transport temp C Humidity, not condensing 0-85% Safety regulations CE, FCC class A Technical data Conveyor Belt Material of conveyor belt Antistatic Direction of belt travel To the right Belt speed 5/6/7/8/9 m/min. Light barrier Can be activated for belt stoppage Safety regulations CE, FCC class A width of belt 70 mm Weight 4 kg Maximum height of components next to the groove H Table 5-35 Conveyor belt 5-7 Length of device Hight of device Separation length Component height before the groove Component height behind the groove max. board depth Part No. Descriptions F G J K MAESTRO 4M/ MAESTRO 4M/450 clean MAESTRO 4M/ MAESTRO 4M/70/370 MAESTRO 4M/70/ Conveyor belt 450 Conveyor belt Pos. Part No. Consumables PU Upper circular blade Guide 2 up to serial no. 999 Guide 2 from serial no. 0 Guide up to serial no. 999 Guide from serial no. 0 Circular blade passage height 70 m Guide 2/70 Guide /70 Linear blade 450/370 Linear blade 600/520 Linear blade 450/370 clean Pos. Part No. Accessories PU Dial gauge for MAESTRO 3/4M Weight in kg cab 7

8 PCB Separator MAESTRO 5L Blades Titan coated serially! MAESTRO 5L with base frame is used most economically whenever large numbers of pre-scored PCBs need to be separated. The well-arranged control panel ensures easy operation. Machine with base frame - adjustable in height for optimal modification of each application. PCB thickness A Remaining PCB thickness B Depth of scoring C Increase in external dimensions after separation The pre-scored grooves can be interrupted by cutouts with a length of up to approx. 5 mm mm typical /3 of Dim. A min. 0.3 mm, max. 0.6 mm min. 0.3 mm mm cab 8

9 PCB Separator MAESTRO 5L MAESTRO 5L PCB panels with maximum width of 30 mm can be separated by up to pairs of circular blades simultaneously. Configuration of the blades is adjusted to your individual PCB also the cover and the guide. Sensors are used to monitor the separating process. The PCBs are placed either by hand or they feed automatically by a loading station. The machine can also be installed in an assembling line. The SMEMA interface is the standard connection for use. New: every machine is automatically prepared for dust extraction and with cleaning brushes for rear-end conveyor. PCB panels wider than 30 mm machine on request. Technical data Separation type Component side circular blade Solder side circular blade Operation motorized Separation speed mm/s in 0 steps Length of PCB panel with light barrier activatedbei mm with light barrier de-activated > 00 mm Width of PCB panels max. 30 mm Width off-cut min. 3 mm Height of components Component max. 30 mm Solder side max. 0 mm Number of circular blades max. on each shaft Width of PCBs mm Display - Separation speed - Separated lenght or numbers of PCB panels Keys - Start, stop, reverse - Setting of separated speed - Detection of separation Monitoring lenght - Accumulation in front of and behind the blades - Stop the end of the conveyor belt Interfaces - Remote start/stop - SMEMA (round 4 pins) Mains voltage 230 /5 V~ Hz Operating temperature 0-35 C Storage/transport temp C Humidity not condensing 0-85% Approvals CE, FCC class A Weight 63 kg Dimensions with base frame height mm width 440 mm depth 00 mm Part No. Description PCB Separator MAESTRO 5L Contents of delivery: MAESTRO 5L with base prepared for dust extraction Circular blades on customer request Service tools Part No. Consumables PU Circular blade width 8 mm cab 9

10 PCB Magazines Series 00 / / 300 There is a system behind it The cab PCB magazines can be filled when standing vertical or laying horizontal. The system is totally adjustable for width and can be assembled according to your individual requirements. For different size PCBs we offer PCB magazines with a height of 00, and 300 mm. All magazines have 32 slots, each with a 0 mm clearance between them, thereby providing maximum use of available space. Secure The precision molded slots are funnel shaped at each end to simplify the insertion of each circuit board. The location of each mounting slot is shown by yellow and white positioning strips. These enable boards to be loaded while avoiding the risk of being loaded by hand in the wrong position. Consecutive numbering and color coding Retractable carrying handles 7 mm Document clamp Double sided rack wall Support bar ensures heavier PCBs Profiled rail Clearance to protect protuding components cab 0

11 PCB Magazines Series 00 / / 300 Fast and easy assembly The magazine walls can be secured to the profiled rails in any position required. Two identically sized circuit boards are inserted between the walls, into the adjustment slots at the extreme ends of each wall. The second wall is then pressed firmly onto the boards and screwed tight. Rigid and stable The magazine walls are constructed in sandwich form, and are therefore particularly rigid. For heavy mechanical and thermical force the magazine walls can additionally be reinforced by the use of a steel rod. Slot lock To prevent damage to the PCB board during insertion, we offer slot locks which cover slots not in use. Stackable At the corners of each magazine are male and female connectors which allow the racks to be stacked upon another. The lower edge of each magazine-side has a molded recess which allows the magazine to be gripped and lifted without problem. Vertical mounting Before soldering, the circuit board must be stored horizontally. The magazine can therefore stand vertically. cab

12 PCB Magazines Series 00 / / 300 with 32 slots Flexing of the magazine walls under loading When the PCB Magazine is correctly assembled, each side wall may flex less than,0 mm, to ensure a secure mounting of the PCB. The measurements were using 6 circuit boards, with a clearance of 20 mm between each other, and a weight per board of 500 g. Upon request, a copy of the test report is available. Critical loading can occur as follows:. When the magazine is laid on its side on a flat surface, and then lifted. 2. When being transported in the vertical position, and the position is changed to the horizontal. Technical Data Material Polypropylene Color black as per DIN EN Surface resistance < 0 9 Dimensions Slot width mm Slot depth mm Ammount Distance of PCBs mm Flexing with a total load of 8 kg Temperature 23 C not reinforced Temperature 23 C with reinforced Temperature 70 C not reinforced Temperature 70 C with reinforced The length of profiled rail (Dimension X) is calculated based upon the dimensions as shown below. Dimension D = PCB Width Dimension X = Length of Profiled Rail x = 36 + D x = 52 + D + D2 x = 69 + D + D2 + D3 x 73 + D + D2 x 0 + D + D2 + D3 Delivery program Part No. Description PCB Magazine Testset 00 e.g. for 00 mm wide PCBs Contents: 4 Side Walls 00 2 Profiled Rails 369 mm long Document Clamp Weight:.4 kg Part No. Description PCB Magazine Testset e.g. for 00 mm wide PCBs. Contents: 4 Side Walls 2 Profiled Rails 369 mm long Document Clamp Set Carrying Handles Weight: 2.5 kg Part No. Description PCB Magazine Testset 300 e.g. for mm wide PCBs. Contents: 2 Side Walls Profiled Rails 269 mm long Document Clamp Set Carrying Handles Weight: 2 kg cab 2

13 PCB Magazines Series 00 / / 300 Delivery program PU = packaging unit 00 mm 359 mm 83 mm Part No. Description Weight PU PU Rack Wall 00 Rack Wall 00 reinforced Rack Wall 00 with drilling for Slot Lock 0.28 kg 0.40 kg 0.28 kg pieces 30 pieces pieces 30 piece pieces 30 pieces mm 359 mm 63 mm Rack Wall * Rack Wall * reinforced *incl. Drilling for Slot Lock 0.53 kg 0.65 kg pieces 30 pieces pieces 30 pieces 357 mm Rack Wall 300 Rack Wall kg 0.7 kg pieces 8 pieces pieces 8 pieces with drilling for Slot Lock 303 mm 285 mm Length in mm The profiled rails are supplied according to your requirements, xxxx is the length in mm xxxx Profiled Rail 036 Profiled Rail 0252 Profiled Rail 0547 Profiled Rail 000 Profiled Rail 0 Profiled Rail xxx 0.06 kg 0. kg 0.24 kg 0.45 kg 0.90 kg 2 pieces 2 pieces 2 pieces 2 pieces 2 pieces 2 pieces Document Clamp set 25 sets Support Bar 00 Support Bar Support Bar 300 set set set 0 set 0 set 0 set Carrying Handle 00 Carring Handle /300 set set 25 set 25 set Slot Lock Slot Lock Slot Lock Slot Lock 2 00 set 00 set - - pictures increased cab 3

14 PCB Magazines Series 600 / 700 for automated assembly lines Locking knob for stacking purposes 2 Transport safety 3 Consecutive numbering on the rack walls for easy feeding 4 The precision spindles ensure the parallelism of the rack walls during adustment 5 The gear belt allows for quick adjustments in seconds Automation Requires Precision Precision, stability and flexible handling are important features for the use of the PCB Magazines in automated assembly lines. The stable and robust frame construction guarantees a long lasting use of the cab magazine in your production. The rack walls are manufactured from conductive material. Metal magazine For high mechanical or temperature use we offer the magazine with metal rack walls. cab 4

15 PCB Magazines Series 600 / 700 Series Width adjustment by screw clamp The series 600 is cost effective alternative with a simple width adjustment. By backing off the four screw clamps the moveable rack wall can be pushed to the necessary PCB width. Series Width adjustment by gear belt Handling different PCB sizes the magazines have to be adjusted to the PCB width quite often. The PCB Magazines of the series 700 are adjusted to the necessary PCB width within seconds. Protection cover Permastat ESD protection cover, robust and tear proof. Protection of inserted boards against pollution. Magazine locked Magazine unlocked Stackable The magazines can be stacked and secured space saving by four support guides on the top of the plate. Reversible Through to the vertical symmetry all magazines can be placed upside down to work on double sided PCBs. The stacking locator knobs must be replaced. Transport safety To secure the PCBs while transporting the magazine, a safety bar is mounted on the front and back side of the rack wall. cab 5

16 PCB Magazines Serie 600 / 700 Dimensioned drawing A D 65 H 3,4 B B' E E' W x 0,0 C L cab 6

17 PCB Magazines Serie 600 / 700 Delivery program / Dimensions Type The PCB-magazines xxx. and xxx.2 are delivered half-assembled. Assembled magazines can be ordered with additional article numbers. All metal magazines are delivered complete mounted: 600-series reversible version, 700-series stackable version. cab 7 Article No DL300 DL 3002 Temperature PCB Cover/ basem. Insertions Ambient Weight C C kg External measurements Assembled with staple neps Width D L mm mm W mm H min. mm max. mm 5,6 5,9 6,9 5,8 6, 7,2 6,2 6,5 7,6 5,6 5,9 6,9 5,8 6, 7,2 6,2 6,5 7,6 7,8 8,0 9,5 8,7 0, 8,7 0, 9,5 0,9 9,5 0,9 9,7, 9,7, 9,6,0 9,6,0 Assembled for reserve operation Length C max. mm Dye cast aluminium Steel sheet A mm mm B mm B mm E mm E mm , , Material Surface Series side wall resistance 60x. 70x. Polystyrene as per DIN EN 60x.2 70x.2 Polycarbonate x.3 70x.3 Metal* < 0 9 ESD Protection cover Permastat conductive discharge *Measured from rack wall to frame ESD Protection cover Color: pink, Thickness: 50 µm (PU = 0 pcs.) Type Art.-No. 60/ / / / / Protection cover also for other models on request. Pitch Insertions Screws Gear belt Stackable Reverse opeation

18 Universal Cutter FS 00 Resulting from the ease of use and low procurement cost the universal cutter is economicaly viable even for small quantities or samples. Technical Data Breadth of Cut Material Thickness Cutter speed max. 00 mm 2 Cuts/sec. Number of Cuts Feed Rate Material Length Setting Programming Values mm/sec. 0 mm - 00 m in mm steps Measuring Unit mm / Inch Language engl./franz./german Operation Keyboard Numerical Keys 0...9, Operation Keys, Enter, Erase, Clear Function Keys Display Sensors 7 FS 00: 0 mm. Start, 2. Stop, 3. Single Cut, 4. Feed, 5. Programme 2 x 20 character LCD End of Material, Cutter Basic, Setting, Cutter Cover open 2,5 Material The Universal Cutting Machine can cut a wide variety of materials: Flat Cable AWG 22-AWG 32 Round Cable Ø -6 mm Piping, Ø up to 30 mm. Side up to 2.5 mm thick. Ø up to 50 mm. Side up to.5 mm thick. Paper, Cardboard up to 250g/m 2 Foil and Banded Material. Part No. Description 8930 Universal cutter FS Reel holder for the FS00 Spindle Diameter Ø 20 mm External Diameter max. 600 mm Spool Weight max. 30 kg Unwinder for the FS00 Material Width max. 00 mm Material Thickness max. 8 mm Feed Rate 300 mm/sec. Electrical connection to Cutter unit Part No. Consumables VP Cutter cab 8

19 Universal cutter FS 00 Economical Resulting from its ease of use and low procurement costs, the Universal Cutter is economicaly viable even for small quantities or samples. It can cut up to 6.00 pieces per hour. When used for just one hour per month, it pays for itself by saving the 5 0 hours which would be required to cut the same quantity by hand. The Reel holder enables reels or spools of up to 600 mm in diameter and up to 30 kg in weight to be used. Highest Quality of Cut Self-sharpening blades guarantee more than one million cutting cycles when used correctly. The upper blade can be swung up by hand. A material blockage can easily be cleared. The blades can also be easily exchanged or cleaned. Each blade has two cutting edges. Simply by turning them over, the life of the blades is doubled. Both feed rollers are motor driven to protect the material surface and ensure precise lengths of cut material. Easy Operation The Universal Cutter is controlled by a microprocessor, therefore its use is easy and comfortable. A two row Liquid Crystal Display shows all values, conditions and faults. The operator is led step-by-step through the programme. The length of material required, the number of cuts, and the feed rate are requested consecutively. The length of material provided by the test cut can be checked immediately using the built-in tape measure. Any alteration can then be made before starting automatic operation. The unwinder provides an additional material feed and is recommended for reels or spools which weigh more than 4 kg. Thereby any variation in the length of cut material will be avoided. cab 9

20 Headquarters in Germany cab offices 520 partners in over countries cab maintains a presence in the world's major economic areas. For current data, please refer to Germany cab Produkttechnik GmbH & Co KG Postfach Karlsruhe Wilhelm-Schickard-Str Karlsruhe Telefon Telefax info@cab.de Further partners on request France cab technologies s.a.r.l Niedermodern Téléphone info.fr@cab.de USA cab Technology Inc. Tyngsboro MA, 0879 Phone info.us@cab.de South Africa cab Technology (Pty.) Ltd. 225 Randburg Phone info.za@cab.de Asia cab Technology Co, Ltd. Junghe, Taipei, Taiwan Phone info.asia@cab.de China cab (Shanghai) Trading Co., Ltd Phone info.cn@cab.de This documentation and any translations hereof are the property of cab GmbH & Co KG. The replication, processing, reproduction or distribution in whole or in parts requires our prior written consent. Copyright by cab/ All delivery, design and technical specifications are compiled to the best of our current knowledge and are subject to change without prior notice.