电池柜 B32 Battery Cabinet B32. 安装说明 Installation Instruction

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Debra Cannon
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1 电池柜 B Cabinet B 安装说明 Installation Instruction

2 目录 Contents 一概述 Summarize 二电池柜的组成 cabinet composing 三电池柜的安装步骤 Installation method 四电池柜的接线图 The wiring diagrams for battery cabinet 敬请周知操作之前, 请详细阅读使用手册, 以了解电池柜正确的安装方法阅毕请妥善保存, 以便日后查考警告 : 电池柜安装应由技术人员进行, 安装之前请务必弄清以下几个问题 : 安装电池组时, 一定要按电池安装说明规定的连接方法和顺序连接, 接线一定要锁紧禁止将电池的正负极短路, 禁止同时接触电池的任两接线柱或连接导线的裸露端, 否则可能会导致电池损坏或发生人身伤害请按照相应名称的电池柜型号的接线图进行接线每年需对电池组各部位和紧固体状态连接导线等作一次检查, 以防意外发生, 并定期对其紧固 Before operating, Please read User s Manual carefully to understand correct operation method of the equipment. Please retain properly after reading for future reference. Assemble the battery pack according to the regular method and sequence In case of short battery circuit and lead to danger. Wiring must be tightly locked when installing battery case, it is prohibited that connecting to opposite pole, short circuit connecting, any contact of either wiring terminal or exposed wire end within the same battery, which will bring out damage of battery and harm to human body. Please connect wire according to the wiring diagrams for each battery cabinet. Please check battery and wiring each year to avoid suddenness happening.

3 . Summarize. Installation procedure of battery cabinet B is easy, and there are four layers of batteries can be placed, eight 00Ah/V batteries can be layaside on each layer.. By adjusting relative distance between the two side beams, battery cabinet B can install different battery sizes. The suitable battery sizes for installation are shown as following: suitable width of battery suitable depth of battery suitable high of battery 0mm~65mm 0mm~55mm 0mm~5mm 78mm 0mm *Note: The selection of battery size must comply with the above requirements.. Dimension of battery cabinet B is shown as following: Model Dimension(W D H) (mm) B Cabinet Composing. One battery cabinet B is packed in two cartons. One carton is printed A and another one is printed B. A carton includes the parts: top plate, pedestal, front plate, side plate; B carton includes the parts: stanchion, crossbeam, side beam.. One complete set of battery cabinet contains constituent as following: Item Name Remarks Main assembling parts of battery cabinet B: Pedestal per set Top plate per set Stanchion per set Crossbeam 6 per set 5 Side beam 6 per set 6 Breaker plate per set 7 plate 7 per set 8 Side plate 8 per set Fittings: Bolt M8 0HMZn 0 per set Spring gasket Φ8 0 per set Flap gasket Φ8 per set Nut M8 per set 5 Bolt M6 PWMC 6 per set 6 Bolt M 0PWMC 66 per set Selective cabinet fittings(special condition) plate 8 per set Side plate 8 per set Bottom plate per set Bottom side plate per set 5 Bolt M 0PWMC 80 per set

4 Item Name Remarks Cabinet B Define by model Define by model Wire One set Cabinet B Installation Instruction One copy. Installation B is a sectional battery cabinet, which can be taken apart and assembled directly. Several such kinds of battery cabinet can be combined together if required. Herein we give an example of installing a battery cabinet B with pieces of batteries 00Ah/V to illustrate the process of installation..all combined parts for B are shown as below. Top plate Side plate Wire outlet Breaker plate Terminal Side beam Breaker Crossbeam Stanchion Pedestal plate Fig. Appearance structure of battery cabinet B

. Choose the installation site,drive expansion bolts M0 into the ground(the required exposal length of expansion

Relative dimension of installation is shown as following: Unit: mm Expansion bolts M0 Ground Fig.

User can remove the cover of the wire outlet in the pedestal for wire installation.

Use 6 pieces of bolts M8 0HMZn 6 pieces of flap gaskets Φ8 and 6 pieces of spring gaskets Φ8 to fix stanchions to

5 . Choose the installation site,drive expansion bolts M0 into the ground(the required exposal length of expansion bolts is less than 70mm), then fix battery cabinet on the ground firmly. Relative dimension of installation is shown as following: Unit: mm Expansion bolts M0 Ground Fig. expansion bolt installation dimension. Assemble the pedestal by expansion bolts as shown below. User can remove the cover of the wire outlet in the pedestal for wire installation. The cover of the wire outlet Fig. Pedestal installation. Install the stanchions to the pedestal. Use 6 pieces of bolts M8 0HMZn 6 pieces of flap gaskets Φ8 and 6 pieces of spring gaskets Φ8 to fix stanchions to the pedestal firmly. The sequence is as follows: Put the bolts through the spring gaskets and then through the flat gaskets. After that, put the bolts through the holes of the stanchions and fasten them to the nuts of the pedestal. 5

Shown as below: Fig.5 Crossbeams and side beams installation 6. Install the top plate.

6 Fig. Stanchions installation 5. Install the crossbeams and the side beams. Choose and adjust the installation sites for the crossbeams according to the width of the batteries, use the bolts M6 PWMC to fasten the side beams on the crossbeams. Shown as below: Fig.5 Crossbeams and side beams installation 6. Install the top plate. Use pieces of bolts M8 0HMZn pieces of flat gaskets Φ8 and pieces of spring gaskets Φ8 to fasten the top plate on the stanchions. User can remove the cover of the wire outlet in the top plate for wire installation. The cover of the wire outlet Fig.6 Top plate installation 7. Mount seven batteries on bottom layer according to following figure, and then carry out wire 6

Mount the second, third and fourth layer of batteries as per the above methods, continue to install battery and

7 connection according to the wiring diagram on both sides, as following: Wire outlet,mount seven batteries on bottom layer Fig.7 Batteries installation 8. Mount the second, third and fourth layer of batteries as per the above methods, continue to install battery and perform wire connection according to the wiring diagram, connect wire along both sides; Mount eight batteries for second and third layers and six batteries for fourth layer, as following: 7

wire diagram as shown following. Terminal Breaker plate Breaker Fig. Breaker plate installation 0.

8 Fig.8 Batteries installation. Install the breaker plate. Use 6 pieces of bolts M 0PWMC to fasten the breaker plate on to the battery cabinet and perform wire connection according to the wire diagram as shown following. Terminal Breaker plate Breaker Fig. Breaker plate installation 0. Install the front plates and the side plates. Use bolts M 0PWMC to fasten both of the front plates and the side plates on to the cabinet. This is the final stage of the installation for a battery cabinet. Shown as below: plate Side plate 8

After that, use the bolts M8 0HMZn the flat gasketsφ8 and nuts M8 to fasten the stanchions border upon together.

9 Fig.0 and side plates installation. Combine the battery cabinets. Before combination, assemble not less than set of the battery cabinets according to the stage stage5 and stage 6 shown above. After that, use the bolts M8 0HMZn the flat gasketsφ8 and nuts M8 to fasten the stanchions border upon together. (Note: don t fasten the stanchions border upon on to both the pedestal and the top plate). Two battery cabinets combination is shown as below: There are holes on the side of stanchion Fig. Combine the battery cabinets installation. User don t need to install the side plates border upon. Two groups of batteries combine with each other by parallel connection in the cabinets. Then perform wire connection according to the wiring diagram. Shown as below:

10 Fig. Appearance structure of the Combine battery cabinets. The Wiring Diagrams for Cabinet Notice:. Please perform wire connection according to the wiring diagram for battery cabinet type with corresponding description.. Each wire is marked with wire number, please connect in strict accordance with the wire number and wiring diagram.. Wire connection must be secure. +/ pole shortcircuit is strictly forbidden, and +/ pole must not be wrongly connected; it's strictly prohibited to touch any two wiring terminals of any battery or the exposed end of connecting wire at the same time. The wiring diagrams for battery cabinet is as follows: 7 Cabinet 6 5 Terminal Breaker Fig. Wiring diagram of battery cabinet DGL65DⅢ DGL00DⅢ DGL00DⅢ A DGL65DⅣ DGL00DⅣ DGL00DⅣA 0

11 7 Cabinet 7' Cabinet 6 5 5' Terminal Breaker Fig. Wiring diagram of battery cabinet DGL65DⅢ DGL00DⅢ DGL00DⅢ A DGL65DⅣ DGL00DⅣ DGL00DⅣ

12 Cabinet 8 7 Terminal Breaker Fig.5 Wiring diagram of battery cabinet DGL658D DGL658DⅠ DGL008D DGL008DA DGL008DⅠ DGL008DⅠ A DGL008DⅡ DGL008DⅡ A

13 Terminal Breaker Cabinet Cabinet 0 + Fig.6 Wiring diagram of battery cabinet DGL658D DGL658DⅠ DGL658DⅡ DGL658DⅢ DGL008D DGL008DA DGL008DⅠ DGL008DⅠ A DGL008DⅡ DGL008DⅡ A DGL008DⅢ DGL008DⅢ A DGL008DⅣ DGL008DⅣ A DGL008DⅤ DGL008DⅤ A DGL008DⅥ DGL008DⅥ A DGL008DⅦ DGL008DⅦ A

14 Cabinet Cabinet Cabinet Terminal Breaker Fig.7 Wiring diagram of battery cabinet DGL008D DGL008DA DGL008DⅠ DGL008DⅠ A DGL008DⅡ DGL008DⅡ A DGL008DⅢ DGL008DⅢ A DGL008DⅣ DGL008DⅣ A DGL008DⅤ DGL008DⅤ A DGL008DⅥ DGL008DⅥ A DGL008DⅦ DGL008DⅦ A

15 Cabinet Cabinet Terminal Breaker 0 + Cabinet Cabinet Terminal Breaker 0 + Fig.8 Wiring diagram of battery cabinet DGL008DⅠ DGL008DⅠ A DGL008DⅡ DGL008DⅡ A DGL008DⅢ DGL008DⅢ A DGL008DⅣ DGL008DⅣ A DGL008DⅤ DGL008DⅤ A DGL008DⅥ DGL008DⅥ A DGL008DⅦ DGL008DⅦ A 5

16 Cabinet Cabinet Cabinet Terminal Breaker Cabinet Cabinet Terminal Breaker + Fig. Wiring diagram of battery cabinet DGL008D5Ⅳ DGL008D5Ⅳ A DGL008D5Ⅴ DGL008D5Ⅴ A DGL008D5Ⅵ DGL008D5Ⅵ A DGL008D5Ⅶ DGL008D5Ⅶ A 6

US SERIES CONNECTOR FOR AUTOMOBILES

US SERIES CONNECTOR FOR AUTOMOBILES Specifications of Terminals 0.64 Inline/ Device mm 2 Applicable wire size(mm 2 ) AWG Cable overall diameter(mm) Applicable tab thickness(mm) Contact resistance initial