UTILIBAY UTB2 HIGH BAY WARNINGS
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- Ferdinand Peregrine Parker
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1 UTILIBAY HIGH BAY WARNINGS WARNING: This product can expose you to chemical including lead and lead compounds, which are known to the State of California to cause cancer and birth defects or other reproduction harm. For more information go to Contact Hubbell Lighting, Inc. for information and direction before relamping or replacing this light fixture. Disconnect power before installing or servicing. Observe all precautions usually followed when dealing with high voltage equipment when installing or servicing this light fixture. The product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and the hazards involved. Protect all wiring connections with approved insulators rated 600V / 150 C (by others.) Selected fixture voltage must match supply line voltage. SAVE THESE INSTRUCTIONS FUTURE REFERENCE Upon receipt of this fixture, thoroughly inspect it for any damage. If any is found, the carrier should be notified and held accountable. 1
2 FIXTURE RECEIVING: 1. For shipping purposes, the fixture will come in multiple boxes. 2. The upper assembly will be packaged separately from the reflector assembly and the lens assembly. 3. See instructions on pages 3 & 4 for initial fixture assembly. FIXTURE RECEIVING: For shipping purposes, the fixture will come in multiple boxes. The upper assembly will be packaged separately from the reflector assembly and the lens assembly. See instructions on pages 3 & 4 for initial fixture assembly. UPPER ASSEMBLY REFLECTOR EQUIPMENT LENS RING/ HARDWARE LENS FIXURE BOXING 701 Millennium Drive Greenville, SC Page 2 Phone (864)
3 INITIAL FIXTURE ASSEMBLY: 1. Align holes in Yoke to holes on side of heatsink (2 places). (See Figure 1) 2. Secure Yoke to heatsink with (2) ¼-20 screws and (2) star washers. (See Figure 2) 3. INITIAL Route FIXTURE wiring into ASSEMBLY: electrical box on heatsink and fasten electrical connections. 1. Align holes in Yoke to holes on side of heatsink (2 places). (See Figure 1) a) For LX/LXHE models, fasten the connector to its mating half. 2. Secure Yoke to heatsink with (2) 1/4 20 screws and (2) star washers. (See Figure Connectors 2) can only be assembled one way. (See Figure 3a) 3. Route b) For wiring MM/MMHE/MH/MHHE into electrical box on heatsink and models, fasten electrical fasten the two connectors to connections. their mating half. Connectors can only be assembly one way. (See Figure 3b) a) For LX/LXHE models, fasten the connector to its mating 4. Place connectors inside electrical box and INSTALLATION half. fasten the cover to INSTRUCTIONS Connectors can only be assembled one way. (See Figure 3a) the heatsink using (2) 8-32 screws. The wiring should route through b) For MM/MMHE/MH/MHHE the bushing in the models, cover. fasten The the two Yoke connectors will need to to be rotated to each side to access the screw heads. (See Figure 1). 5. Fasten their (2) mating 8 32 half. screws Connectors through can only the be assembly yoke and one way. into (See the heatsink to lock the rotation of the heatsink. (See Figure 2) INITIAL Figure 3b) INITIAL FIXTURE FIXTURE ASSEMBLY: ASSEMBLY: 4. Place connectors inside electrical box and fasten the cover to the 1. Align holes in Yoke to holes on side of heatsink (2 places). (See Figure 1) heatsink 1. using Align (2) holes 8 32 in screws. Yoke to The holes wiring on side should of heatsink route through (2 places). the (See Figure 1) 2. Secure Yoke to heatsink with (2) 1/4 20 screws and (2) star washers. bushing 2. in the Secure cover. Yoke The to Yoke heatsink will need with (2) to be 1/4 20 rotated screws to each and side (2) star to washers. (See Figure 2) access the screw (See Figure heads. 2) (See Figure 1). 3. Route wiring into electrical box on heatsink and fasten electrical 5. Fasten 3. (2) 8 32 Route screws wiring through into electrical the yoke box and on into heatsink the heatsink and fasten to lock electrical the connections. rotation of connections. the heatsink. (See Figure 2) a) For LX/LXHE models, fasten the connector to its mating half. a) For LX/LXHE models, fasten the connector to its mating half. Connectors can only be assembled one way. (See Figure 3a) Connectors can only be assembled one way. (See Figure 3a) b) For MM/MMHE/MH/MHHE models, fasten the two connectors to b) For MM/MMHE/MH/MHHE models, fasten the two connectors to their mating half. Connectors can only be assembly one way. (See their mating half. Connectors can only be assembly one way. (See Figure 3b) Figure 3b) 4. Place connectors inside electrical box and fasten the cover to the 4. Place connectors inside electrical box and fasten the cover to the heatsink using (2) 8 32 screws. The wiring should route through the heatsink using (2) 8 32 screws. The wiring should route through the bushing in the cover. The Yoke will need to be rotated to each side to bushing in the cover. The Yoke will need to be rotated to each side to access the screw heads. (See Figure 1). access the screw heads. (See Figure 1). 5. Fasten (2) 8 32 screws through the yoke and into the heatsink to lock the 5. Fasten (2) 8 32 screws through the yoke and into the heatsink to lock the rotation of the heatsink. (See Figure 2) rotation of the heatsink. (See Figure 2) FIGURE 2 YOKE HARDWARE YOKE TO HEATSINK ASSEMBLY SINGLE INPUT DRIVER FIGURE 2 FIGURE 2 YOKE HARDWARE YOKE HARDWARE YOKE TO HEATSINK ASSEMBLY YOKE TO HEATSINK ASSEMBLY DUAL INPUT BOARD SINGLE SINGLE INPUT INPUT DRIVER DRIVER FIGURE 3a LX / LXHE CONNECTOR FIGURE 3b MM / MMHE / MH / MMHE CONNECTORS 701 Millennium Drive Greenville, SC Page 3 Phone (864) DUAL DUAL INPUT INPUT BOARD BOARD FIGURE 3a FIGURE 3a LX / LXHE CONNECTOR LX / LXHE CONNECTOR FIGURE 3b FIGURE 3b MM / MMHE / MH / MMHE CONNECTORS MM / MMHE / MH / MMHE CONNECTORS 701 Millennium Drive Greenville, SC Page 3 Phone (864)
4 REFLECTOR INSTALLATION: (See Figure 3A) 1. Reflector can be installed on the ground or while fixture is hanging. If installing on REFLECTOR INSTALLATION: the ground, it is best (See Figure to place 3A) fixture on its side. 1. Reflector can be installed on the ground or while fixture is hanging. If 2. Locate the four (4) threaded protrusions from the bottom of the heatsink and align installing on the ground, it is best to place fixture on its side. them with the holes 2. Locate in the four reflector. (4) threaded protrusions from the bottom of the heatsink and align them with the holes in the reflector. 3. Using the supplied hardware (#8 screws), fasten the reflector to the heatsink. 3. Using the supplied hardware (#8 screws), fasten the reflector to the heatsink. ONS LENS INSTALLATION (If Optioned): (See Figure 3B) LENS INSTALLATION (If Optioned): (See Figure 3B) 1. Once the reflector has been mounted to the upper assembly, 1. Once the reflector has then been the lens mounted can be installed. to the upper assembly,then the lens can be installed. 2. Seat the lens into the bottom of the reflector 2. Seat the lens into the 3. Orient bottom Lens Mounting of the Ring such reflector that short leg of the cross 3. Orient Lens Mounting section Ring is on such top and install that over short the lip of leg the reflector of the and cross section is on top and install over the lip of the reflector and lens. lens. See Figure 3B. See Figure 3B. 4. While manually holding the ring together, install screw through bracket holes and thread on hexagonal nut and tighten till snug. 4. While manually holding the ring together, install screw through bracket holes and thread on hexagonal nut and tighten till snug. FIGURE 3A LENS MOUNTING FIGURE 3B FIGURE 3B GENERAL INMATION: FIGURE 3B 701 Millennium Drive Greenville, SC Page 4 Phone (864) All 12 (304.8 mm) minimum supply wire outside of conduit. 2. Fixture mounting hook loop threads are ¾-14 NPS. 4 /LOOP MOUNTING: (Figures 5A, 5B & 5C) Cord & Hook/Loop ordered as CxHLPx (Plug optional) 1. If not already done, assemble the hook loop pieces according to the following steps. 2. Thread the upper locknut (with flat surface down) onto the hook loop to approximately 1/8 from the top of the threads. (Figure 5A) 3. Position the safety clasp as shown and just start the fastener, but leave loose. (Figure 5A) 4. Insert the power cord, must be rated minimum 90 C 16/3 SEOW-A or equivalent, through the hole in the hook and insert gotcha ring, top washer, gasket, lower washer and cast bushing/nut onto cord. Fully tighten cast bushing against bottom of hook. (Figure 5A) 5. Slide the assembly into the slot on the fixture yoke, so that the upper locknut is on top and the tightened cast bushing is on the bottom and hand tighten the upper locknut. (Figure 5B)
5 Cord & Hook/Loop ordered as CxHLPx (Plug optional). If not already done, assemble the hook loop pieces according to the following steps.. Thread the upper locknut (with flat surface down) onto the hook loop to approximately 1/8 from the top of the threads. (Figure 5A) INSTALLATION UPPERINSTRUCTIONS 6. After the wiring is connected on the inside of the fixture, close LOCKNUT the housing door such that the tab on the cover fits under the top exposed GENERAL locknut on INMATION: the hook loop. (Figure 5C) 7. Once fixture All is 12 fastened (304.8 mm) closed, minimum tighten supply wire the outside upper of locknut conduit. with a LOOP LOOP Fixture mounting hook loop threads are 3/4 14 NPS. pair of pliers. GOTCHA CAUTION: DO NOT TIGHTEN THE BY USING A SCREWDRIVER /LOOP MOUNTING: (Figures 5A, 5B & 5C) RING BLADE; TOO MUCH CE COULD BREAK THE. (Figure 5C) Cord & Hook/Loop ordered as CxHLPx (Plug optional) GASKET 1. If not already done, assemble the hook loop pieces according to the following steps. 2. Thread the upper locknut (with flat surface down) onto the hook loop to approximately 1/8 from the top of the threads. (Figure 5A) GASKET. Position the safety clasp as shown and just start the fastener, but leave loose. (Figure 5A). Insert the power cord, must be rated minimum 90 C 16/3 SEOW A or equivalent, through the hole in the hook and insert gotcha ring, top washer, gasket, lower washer and cast bushing/nut onto cord. Fully tighten cast bushing against bottom of hook. (Figure 5A). Slide the assembly into the slot on the fixture yoke, so that the upper locknut is on top and the tightened cast bushing is on the bottom and hand tighten the upper locknut. (Figure 5B). After the wiring is connected on the inside of the fixture, close the housing door such that the tab on the cover fits under the top exposed locknut on the hook loop. (Figure 5C). Once fixture is fastened closed, tighten the upper locknut with a pair of pliers. CAUTION: DO NOT TIGHTEN THE BY USING A SCREWDRIVER BLADE TOO MUCH CE COULD BREAK THE. (Figure 5C) 3. Position the safety clasp as shown and just start the fastener, but leave loose. (Figure 5A) 4. Insert the power cord, must be rated minimum 90 C 16/3 SEOW A or equivalent, through the CAST NUT hole in the hook and insert gotcha ring, top washer, gasket, lower washer and cast UPPER bushing/nut onto cord. Fully tighten cast bushing against bottom of hook. (Figure 5A) LOCKNUT UPPER 5. Slide the assembly into the slot on the fixture yoke, so that the upper locknut is on top and LOCKNUT the tightened cast bushing is on the bottom and hand tighten CAST the upper NUT locknut. FIGURE (Figure 5B) 6. After the wiring is connected on the inside of the fixture, close the housing door LOOP such that A the tab on the cover fits under the top exposed locknut on the hook loop. (Figure 5C) 7. Once fixture is fastened closed, tighten the upper locknut with a pair of pliers. FIGURE 5A GOTCHA GOTCHA CAUTION: DO NOT TIGHTEN THE BY USING A SCREWDRIVER BLADE TOO MUCH LOOP ASSEMBLY RING RING CE COULD BREAK THE. (Figure 5C) GASKET GASKET FASTENER FASTENER FASTENER CAST NUT CAST NUT FIGURE 5B LOOP ASSEMBLY FIGURE 5A FIGURE LOOP ASSEMBLY 5A LOOP ASSEMBLY FIGURE 5C LOOP ASSEMBLY FIGURE 5C LOOP ASSEMBLY OPTICS WIRE GUARD INSTALLATION (If Optioned): 1. With Hubbell mounting Lighting, screws Inc. removed from heatsink, install full wire guard (WG-16) onto Doc. Reflector. No Install A subsidiary Reflector of Hubbell onto fixture Incorporated heatsink using screws (4x) provided. 701 Millennium Drive Greenville, SC FIGURE 5B Page 5 Phone (864) LOOP ASSEMBLY FIGURE 5C FIGURE LOOP ASSEMBLY 5C LOOP ASSEMBLY 701 Millennium Drive Greenville, SC Page 5 Phone (864)
6 LENS WIRE GUARD INSTALLATION (If Optioned): 1. With the screws removed, spread the guard apart slightly and fit it around the lens ring already attached to the reflector. 2. The guard should mount around the lens ring such that the ring fits between the top two circular rings. 3. Insert the screws (2x) through the mounting holes and thread on the hexagonal kepis nuts (2x). Tighten the nuts till the guard is clamped around the lens ring. 3. Insert the screws (2x) through the mounting holes and thread on the hexagonal kepis nuts (2x). Tighten the nuts till the guard is clamped around the lens ring. EACH MOUNTING SCREW FASTENS THRU OPTIC INTO WG-16 CLIPS TO INSTALL INTO HEATSINK THREADED HOLES (4x) A DETAIL A BOTTOM VIEW OF WG-16 FIGURE 6A FULL WIRE GUARD ASSEMBLY WG-16 DLR & CDL LENS OPTIONS FIGURE 6B FULL WIRE GUARD ASSEMBLY w/shallow LENS GUARD (WG-16S) P95 & NO LENS OPTIONS FIGURE 6B FULL WIRE GUARD ASSEMBLY w/deep LENS GUARD (WG-16D) 6
7 OCCUPANCY SENSOR INSTALLATION (If Optioned): NOTE: If a wireguard is supplied, the wire guard needs to be installed first (see Page 9, Fig. 7A) before installing sensor on the bracket. Position the guard so the sensor bracket fits through the top two rings of the guard. 1. Position the sensor box (without the tightening ring attached) on top of the bracket and place the threaded shaft through the hole in the bracket. Fasten the tightening ring onto the threads until sensor box is secure. See Fig. 7B 2. Screw the sensor lens onto the threaded shaft until secure. See Fig. 7C. FIGURE 7A WIRE GUARD ASSEMBLY W/ OCCUPANCY SENSOR OPTION SCL/SCD SCL/SCD SENSOR BRKT & RING ASSY MUST BE POSITIONED CLEARANCE BETWEEN WG-16 OPENINGS Mounting Bracket Mounting Bracket FIGURE 7B SENSOR INSTALLATION FIGURE 7C SENSOR INSTALLATION For additional information on UTB, please visit our website: HIL_ _A INST_18 7
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