OPERATORS MANUAL. CONSTRUCTION / LINE BORER by. Model FI-21. (877) East (800) West

Size: px

Start display at page:

Download "OPERATORS MANUAL. CONSTRUCTION / LINE BORER by. Model FI-21. (877) East (800) West"

Ruth Stokes
5 years ago
Views:

1 OPERATORS MANUAL CONSTRUCTION / LINE BORER by INVICTA Model FI-21 INVICTA USA (877) East (800) West English Version

2 Index Page Index. 01 Introduction 02 General Instructions 03 Safety Rules.. 03 Loading and unloading the machine.. 03 Installing the machine Acessories Control devices Technical characteristics Overall Dimensions. 05 Operational Instructions. 06 Boring head operation 06 Boring from horizontal to vertical 06 Boring from angular to vertical 06 Boring from vertical to horizontal 06 Boring form vertical to angular 06 Mounting and replacing bits. 06 Boring depth adjustment 06 Boring head progress speed adjustment.. 07 Boring head positioning adjustment 07 Pressure clamp positioning.. 07 Guide adjustment and mounting. 07 Boring types.. 08 Vertical boring. 08 Horizontal boring. 08 Boring of pieces coupled in 90 degrees 08 Other types of boring.. 08 Maintenance.. 09 Routine maintenance.. 09 Periodic maintenance. 09 Machine identification and spare parts. 09 Electrical diagram Pneumatic diagram Sketch of foundation.. 12 List of spare parts 22 Description and drawings

3 Presentation Dear Customer Thank you for choosing INVICTA. Our aim is to provide you with quality machines, technical support and spare parts, now as well as in the future. The objective of this manual is to familiarize you with the features & benefits of the INVICTA FI-21. Understanding the safe operation and maintenance requirements of the INVICTA FI-21, saves you valuable time as well as insures your machine a long and trouble free life. When you are ready for your next purchase, please consider INVICTA 02

4 General Instructions As all equipment, a certain amount of care is required during operation. Special attention should be paid to the safety rules presented in this manual. Safety Rules / Initial Starting Instructions 1) For you own safety, read carefully the instruction manual before operating the machine. 2) If you are not thoroughly familiar with the operation of the machine, obtain advice from your supervisor, instructor or a qualified person. 3) Remove carefully all varnish or grease used to prevent moisture damage during shipping. 4) Wear proper apparel. Never wear loose clothing, gloves, ties, rings or other jewelry. It is also recommended to wear non-slip shoes and a protective hair net that will contain long hair. 5) Always wear authorize safety equipment and follow all Federal-State and Local safety regulations. 6) Verify the electrical connections to the power source are correct and the machine is properly grounded. 7) Disconnect and lock-out the machine from the power source before changing cutting tools, servicing or removing chips. 8) Before starting the machine, visually check the work area for debris or other items that may restrict movement. Cluttered areas promote accidents. 9) Keep the guards of the machine in-place and in proper working condition. 10) Keep children and other visitors away from the work area. 11) Never leave the machine running. Turn it off during breaks and don t walk away until the machine comes to a complete stop. 12) Do not operate the machine under influence of drugs, alcohol or any medication that impairs. 13) Do not force the operation of the machine. It will perform better and safer at the rate for which it was designed. Transporting the machine Installing the Machine Station the machine securely on the floor to avoid vibration or rocking. On page 12 we included a foundation layout to use as a reference. Connecting the Machine to / Power Source An information plate affixed to the machine references the electrical requirements of the motor and all other electrical components. Before making the electrical connection, verify that the voltage and cycle (Hz) on the plate matches the electrical service in your facility. Rapidly turn on and off the machine while visually checking the rotation direction of the spindles. They should correspond to the direction indicated on page 14 drawing 03. If not, proceed as instructed below. *For 3-phase electric motor: Lockout power source and then invert any two wires of the three wires that supply the machine. Never change the internal factory connections of the machine. Accessories 1) Instruction Manual Control Devices 1) Pneumatic Switch Pedal. 2) Boring Head rotation selector switch. 3) Boring Head stroke speed adjuster. 4) Boring Head depth adjuster. 5) Boring Head depth adjuster lock handle. 6) Boring Head position adjuster. 7) Boring Head position adjuster lock handle. 8) Boring Head position lock handle for angular borings. 9) Degree of angle positional indicator. 10) Longitudinal fence lock handle. 11) Clamp(s) position lock handle. 12) Clamp(s) height lock handle. When loading, unloading or relocating the machine, never lift or handle the machine by components that might receive damage. This could greatly affect its functionality and is not covered under warranty. Lift and transport the machine by proper means as shown on page 13 drawing nr

5 Technical Characteristics Number of Spindles...21 Distance between the Spindles /64 / 32 mm Maximum distance between Outer Spindles /64 / 672 mm Maximum drill bit diameter 13/32 / 10 mm Boring head cross adjustment /64 Table height /32 Table dimensions /16 X 16 Spindle rotation speed..3,400 RPM s Maximum boring head stroke /32 Motor...2 HP Working pressure. ATM 6/8 / 90 PSI Net weight.. Kg 320 / 704 Lbs 04

6 880 mm = 34-5/ mm = 40-5/ mm = 48-5/ mm = 52-3/ mm = 118-1/8 05

7 Operational Instructions Boring Unit At this point, the electrical power and compressed air should be connected and operational. Proceed as follows: A. Depress the pneumatic foot pedal. B. The pneumatic clamps should lower and firmly clamp the panel against the work table. C. The motor starts turning the Spindles. D. The boring unit moves vertical or horizontal according to the position of the head. E. Do not release the pneumatic foot pedal until the boring unit reaches the end of its cycle. This should have been set by the boring depth adjuster. F. Release the pneumatic foot pedal. G. The boring head moves to its rest position and the motor turns off. H. The pneumatic clamps release the panel and a new cycle is ready to begin. NOTE: The boring unit has an emergency stop feature that is activated by the pneumatic foot pedal. When the pneumatic foot pedal is released the bit rotation stops and the boring unit immediately returns to its initial position. Moving the Boring Head Unit To move the boring unit into the vertical position, see the drawing 04 on page 15 and proceed as follows: A. Pull the positioning knob A back completely. B. Move the lever B located in the front panel downward. C. The boring unit C is ready to operate in the vertical position. Horizontal to Vertical Boring For this operation, see drawing 04 on page 15 then proceed as follows: A. Move the lever B located in the front panel upward. B. The boring unit C will move to the horizontal position. C. Pull the positioning knob A back completely. D. The boring unit C will lower and stop in the vertical position. Vertical to Horizontal Boring See drawing 04 on page 15 and proceed as follows: A. Pull the positioning knob A back completely. B. Move the B lever located in the front panel upward. C. The boring unit C will stop in the horizontal position. Vertical to Angle Boring For this operation see drawing 04 on page 15 and proceed as follows: A. Pull the position knob A back completely. B. Move the lever B located in the front panel upward. C. The boring unit C will stop in the horizontal position. D. Loose the angular lock handle D and move the indicator E to the desired position, lock the angular lock handle. E. Push the positioning knob A inward completely. F. Move the lever B located in the front panel downward. G. The boring unit C will stop at the desired angle. Drill Bit Setup and Replacement A. Standard Collets Look at drawing 05-a shown on page 15, and follow these instructions: Insert the 4mm round pin (pin F ) in the chuck and then screw the bit with the wrench (wrench G). Remove the bits by reverse operation. B. Quick Change Collets Look at drawing 05-B shown on page 15. Boring Bit Depth Adj. A. Single adjuster (STD) B. Drum with turret (Optional) Type A: Adjustments must be done with the machine in the off position. The operator should follow the formula given on page 16 to set the location and boring depth. Locate drawing 06-A shown on page 17 and proceed as described below: 1. Loose the adjustment lock handle shown at top. 2. Rotate the locate collar H to set the new depth position referencing the depth scale. 06

8 3. Once set, lock the position with the adjustment lock handle. Type B: The OPTIONAL turret system allows the operator to set and retain (6) different boring depths. When a new boring depth is required, simply rotate the turret by hand to the chosen setting (Lockout the machine before adjusting). To make the initial settings, follow the instructions on page 16 and reference drawing 06-B shown on page 17 then proceed as follows: 1. Tools that are needed: 5mm Allen type setscrew wrench and (2) 17 mm wrenches. 2. Choose a position in the drum I and loosen the nut J with the 17 mm wrench which is aligned with the graduated index. 3. Rotate the screw M till the desired measure using the 5mm setscrew wrench. 4. Still holding the 5 mm setscrew wrench in position, lock the nut J by using the 17 mm wrench. Head Plunge Speed Adjustment Rotate the air speed knob clockwise to reduce speed and counterclockwise to increase head movement speed. Head Position Adjustment Reference drawing 08 shown on page 17 to perform this operation and then follow the instructions below: (machine must be turned OFF) A. Loose the lock handle O. B. Rotate the handle P to move the boring head. The digital indicator Q will be indicating the existing height between the center of the drill bit and the surface of the working table. When adjusting the head, always make the final adjustment with the head rising. The Slack or Play in the adjustment screw must be overcome. Pressure Clamps Positioning Reference page 17 drawing 09 then follow the instructions below. A. Loose the (2) lock handles R. B. Position the pressure bar S appropriately so that the pneumatic pressure clamps fall just behind the drill line. Incorrect setting could cause the material to lift from the table during the drilling cycle. If problems occur, increase the incoming air pressure by 10 PSI and / or slow the drilling stroke. C. Insert the panel T into the machine. D. Loose the handle U and adjust the height of the clamp in relation to the panel. Keep the clamping foot 1/8 to 3/16 above the panel. Firmly lock handle U to secure the clamp position. Reference Guides Mounting and Adjustment The machine has (3) reference systems. 1. Side fences (1 right and 1 left) 2. Front fence (for thickness setting) 3. Center front fence with extensions that can be mounted as a side fence or extend the front fence. HOW TO USE THE SIDE GUIDES: See drawing 10 on page 18 for the procedures and follow the instructions below: A. Loose locking handles A1. B. To move the guide A2 using the A3 metric scale installed in the guide bar as a reference. C. Retighten the locking handle A1. NOTE: When moving the side fences, take into account that the zero point corresponds to the center spindle of the boring head. HOW TO USE THE FRONT FENCE: See drawing 11 on page 18 for the procedures and follow the instructions below: A. Loosen locking handle B1. B. To move the guide B2 use the B3 metric scale installed in the guide bar. C. Retighten the locking handle B1. HOW TO USE THE CENTER FRONT FENCE: See the drawing 12 on page 18 for the procedures and follow the instructions below: A. Remove the side fence guides. B. Install the long guide C1. C. Loose the handle C2 to connect the fences C3. Relock them afterwards. To use the long front fence as a line-boring reference, see drawing 13 on page 18 and follow the instructions below: A. Remove the front fence extensions from the side fence guides. B. Install the connector tubes in the front fence C1. C. Mount the fence to the machine as shown in C4. D. Lock the fence and use the 13 mm open wrench to tighten the nut C5. 07

9 Always use sharp bits. Dull bits increase Boring Types production time and produce a poor quality product. Follow the instructions (page 6) regarding the mounting and replacement of bits. Vertical Boring Follow the instructions below: A. Move the boring head to the vertical position B. Position the clamping cylinders in reference to the bits. C. Adjust the front fence accordingly. D. Check the boring depth and the boring head speed. E. Place the panel against the side and frontal guides. Bore and check the. panel for correct settings. In case of large sized panels, remove the side and front fence before using the long center fence. Horizontal Boring Follow the instructions below: A. Remove the front center fence if it is installed in the machine. B. Follow the instructions given to adjust the boring head in the horizontal position. C. Adjust the boring height according to the panel thickness. D. Adjust the side guides and the pneumatic pressure clamps. With the boring head in this position the frontal rest point of the panel is the bit rack. C. Remove the panel and rotate the boring head to the vertical position. D. The machine will be ready for vertical boring at 0.39 from the panel edge. If correctly set, the vertical panel and the horizontal panel should mate flush when doweled. Other Boring Types The machine is equipped with devices that will increase the machines versatility. A. Pieces cut at 45 degrees can be bored together in one single operation (see drawings 16 and 17 on page 20). B. Pieces that will be doweled at 90 degrees can also be bored together (see drawing 18 on page 20). C. 45 degree boring can be accomplished on small panels (see drawing 16 on page 20). Boring Panels at 90 degrees See drawings 14 and 15 on page 19 for boring panels at 90 degrees. Follow the instructions below: A. Rotate the boring head to the horizontal position and the boring height so that the boring corresponds to the center of the panel thickness. For instance, for a panel 0.78 thick the boring head should be adjusted on 0.39 height. B. Now rest the front fence to reference the panel thickness and lock the fence clamps. 08

10 Routine Maintenance Maintenance Machine Identification and Spare Parts Daily Maintenance procedures: - Lock out the power supply and then clean the debris from the machine. - Use vacuum or compressed air to clean the fine dust from the machine. - Check all switches air lines and power supply for any damage that may have occurred during use. - Check the safety of the electrical connection at the power supply, pressure gages and contactors etc. - Check the locking of various mechanical components and the functionality of movable parts. A. Disconnect the air supply. B. Remove the transparent cup from the air regulator. C. Fill with the appropriate amount of oil. D. Replace the cup and reconnect the air supply. E. Set the air pressure. The compressed air requirements are PSI. Air pressure may be changed by turning the pressure regulator knob while reading the gauge. F. The compressed air moisture and air impurities should deposit in the transparent cup. Drain the cup when reaches the maximum level. Empty the transparent cup occasionally. - Lubrication of the boring unit. Following the instructions on page 21 will make this operation easy. Proceed as follows: A. Remove the threaded cap located over the motor. B. Using a greasing gun, add grease through the lubricator mounted in the boring head. C. Enough grease will be visible and begin to seeping through the weep hole of the cap. D. Screw the cap back in its place. Note: Use good quality grease. Page 21 indicates a list of greases that are recommended for this purpose. Every machine has a manufacturing code (serial number) which allows INVICTA to identify the date of manufacturing and composition of the machine. This manual has a list of parts that form your machine. Included is a brief description and part number. Use original INVICTA parts only. When ordering, always mention the manufacturing code, part number and desired quantity. 09

11 IMPORTANT SELECT THE VOLTAGE (230/460V) OF YOUR INTERNAL ELECTRIC NETWORK. THE VOLTAGE SELECTION KEY IS LOCATED ON THE ELECTRICAL BOX. FOR YOU SAFETY THE VOLTAGE SELECTION KEY IS ON NEUTRAL POSITION. 10

12 11

13 12

14 13

15 BORER 14

16 15

17 16

18 17

19 18

20 19

21 20

22 21

32 Replacement Parts FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME FM-KK Left overhead arm 31 82FM-KK Tilting unit (fingered insert) FM-KK Right overhead arm 32 82FM-KK Tilting unit pivot bar FM-KKK Cast Table 33 82FM-KK Tilting unit position stop FM-KK Side fence mounting bar Hex nut M10x1, FM-KK Machine Base 35 8NAR-KK Flat washer FM-KK Front access cover Hex head screw M12x1,73x FM-K Pneumatic foot pedal cover Hex head screw M10x1,0x Panel plate 38 82FM-KK Cylinder connect pin Name plate Allen cap screw M8x1,25x Angle graduated scale 40 82FM-KK Horizontal guide bar Flow control valve (front) Cylinder exhaust Hex head bolt M16x2, Cylinder stud Hex nut M16-2, FM-KK Cylinder support bracket Washer Ø Digital Scale NAR-K Treaded stud Connection 3/8 x Hex nut M10x1, FM-KK Boring Head mounting bar Pneumatic Valve 512 ¼ x BSP 47 82FM-K Digital Scale Flow control valve (back) Allen cap screw Connection ¼ x FM-KKK Mounting base (boring head) Connection T Hex head screw M10X1,0X Connection 8x FM-KKK Cylinder support Connection T FM-KK Adjusting Bushing Round head screw M4X NMN-K Adjustment Knob Oilier / Regulator set ¼ BSP Scale support Connection ¼ x Hex head screw M10x1,5x Graduated scale for side fences Washer FM-KKK Cast iron tilting unit Allen cap screw M8x1,25x FM-KK Separator ring 58 8NAN-K Threaded bushing Allen cap screw c/c M6x1,0x FM-KK Head assembly lead screw Allen cap screw c/c M4x0,7x SKF bearing

33 Replacement Parts FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME NAN-K Collar FM-KK Tooth spindle gear Roll pin Key FM-KKK Handle body NAR-K Washer Handle knob Flat head screw M5x0,8x Mechanical digital indicator FM-KK Aluminum extruded fence FM-KK Vertical guide bars FM-KKK Right side fence mount Pneumatic Cylinder 80x Adjustable handle body FM-KK Scale support FM-KK Indicator stud Hex head screw M10-1,0x FM-KK Indicator FM-KK Head stock support block SI-K Fence end cap HP 3 phase motor C120 60HZ FM-KKK Left side fence mount 2 HP 3 phase motor C120 50HZ 3 HP 3 phase motor C140 60HZ TU-K Repeat Stop device FM-KK HP Motor drive coupler Lock Knob Retainer SB-KK Threaded shaft Hex head screw M16x1,0x Hex nut M FM-KKK Motor Flange (2 HP) TU-K Adjustable handle lever Allen Hex c/c 8x1,25x FM-KK Spacer detail Allen Hex c/c 8x1,25x SB-KK Key Key Compression spring Hex nut M8X1, FM-KK Space detail Flat washer Ø FM-K Guide block FM-KK Right rotation spindle Scale FM-KK Motor driven spindle / shaft Adjustable handle Grease fitting 1/ FM-KK Left stop guide FM-KK Boring Head aluminum housing FM-KK Fence mounting bar Rotation Indicator plate Hex nut M FM-KK Left rotation spindle Allen cap screw M Spindle ball bearing RS FM-KK Scale bar FM-KK Spacer FM-KK Right stop guide Lock ring I FM-KK Scale support block 32

34 Replacement Parts Flat washer Ø6mm Relay SB-KK Key Connector FM-KK Frame support Connection ¼ x Adjustable lock handle Pneumatic switch FM-K Press support Overload Hex head screw M10x2,0x FM-K Squaring detail FM-KK Upper lock bar Low voltage transformer FM-KK Lower lock bar NAN-K Separating ring Cylinder 50x FM-KK Fixing shoe Air line Connection 1/8 x Hex head screw 8x1,25x FM-KK Lock plate FM-KK Pneumatic clamp mounting bar Flat washer Ø Adjustable lock handle FM-KK Cylinder mounting bracket NAR-K Threaded lock bar Flat washer Ø Lock handle knob FM-KK Lock handle shaft FM-KK Angle indicator FM-KK Angle indicator bar FM-KK Collar Bakelite handle ball FM-KK Indicator Allen cap screw M6x Electrical box Voltage Selector Switch Magnetic Contactor 33

35 Parts and Service

OPERATORS MANUAL. Band Saw by. Model SFI-60. (877) East (800) West

OPERATORS MANUAL. Band Saw by. Model SFI-60. (877) East (800) West OPERATORS MANUAL Band Saw by INVICTA Model SFI-60 INVICTA USA (877) 308-6423 - East (800) 499-4682 - West English Version General Instructions Thank you for purchasing this quality machine from INVICTA.