the solution for your octagonal ducts

Transcription

1 C the solution for your octagonal ducts C

2 P3ductal smart8: fast, insulated and economical Where to use P3ductal smart8 The new smart8 solution for octagonal ducts is efficient, economical and ideal for those visible systems which require both high insulation and aesthetic properties. pressures up to 300 Pa available sizes are from 150 to 400 mm (with a 50 mm interval) Valuable advantages >> competitiveness: the smart solution combines economical advantages with the usual technical performances of pre-insulated aluminium ducts; >> fast to assemble: pre-cut panels are supplied inside a box, few easy and fast moves are enough to complete the whole operation; >> technical quality: the product fully complies with the requirements of low pressure systems. The specific panel with a 12 mm thickness grants a thermal insulation comparable to a 20 mm thick rubber mattress; >> off-cuts reduction: the pre-cut solution optimizes the use of the material itself by reducing the off-cuts. The new smart8 solution also reconfirms and guarantees all the technical characteristics which, for nearly 20 years, have been appreciated in all the rectangular versions (indoor and outdoor) of P3ductal system, such as: >> total safety in case of fire: Class B-s2,d0 according to the European UNI EN ; >> highest security in case of earthquake: due to the high rigidity and lightness of materials; >> very high hygiene and quality of the air: thanks to the use of aluminium for the internal surface of ducts >> complete respect of the environment: our smart8 panels are made using the exclusive Hydrotec technology, which utilizes only water for the expansion of the polyurethane insulation. This solution avoids the use of the undesired greenhouse effect gases (CFC, HCFC, HFC, HC). >> very good thermal insulation: λi=0,022 W/(m C) at 10 C >> very low friction losses: thanks to the fact that the internal surfaces of duct have reduced roughness. >> extraordinary air seal: our special labyrinth bayonet, thanks to its particular shape, creates a true labyrinth which drastically reduces the air leaks. Thanks to the bayonet and the available frames a very good air seal is guaranteed.

3 Construction simplicity: the winning formula From box to duct 1 the special labyrinth bayonet creates a real labyrinth which drastically reduces the air leaks 2 The real secret of the smart8 solution is it s fast and easy assembly. The philosophy is simple: starting from a straight duct, which can quickly be assembled thanks to the special kit, you can obtain all fittings (bends, reductions, off-sets, etc.) necessary to construct a complete duct system for any requirement. The steps to follow are few and fast: 3 1. using the pre-cut panels, 12 mm thick, you assemble the straight ducts, folding them over and closing with the labyrinth bayonet (panels and bayonets are provided together in a box kit form); 2. with a specific straight frame it is possible to unite the single pieces of duct, in order to obtain any length of straight duct in order to make the fittings you start from the straight duct and with a series of transversal cuts you obtain the single components that, once twisted and re-united, generate the fittings. 4. the various fitting s components are united using angled frames.

4 From Duct to System > Duct closing with the labyrinth bayonet [1] Fold the panel in correspondence to the pre-made cuts, in order to obtain an octagonal duct. [2] In order to easily maintain the shape, fix one end of the duct with a frame. [3] Turn the duct around and [4] insert the special bayonet in the joining slot, present on the panel, [5] and help yourself if necessary with a rubber hammer > > > 5 > Applying the frame [1-2] Insert the frame by applying a normal pressure [3] Spread a layer of glue on the inside of the frame in order to prepare the joining of the next section of duct > > > Joining the straight ducts and applying the clips [1] Block into the frame the end of the next section of duct. [2] Apply the clips, [3] on more than one side if needed, in order to guarantee the air seal of the join even during the drying period of the glue > >

5 > Brackets [1] Apply the two halves of the hanger bracket onto the frame. [2] Block them with a screw. [3] Insert the aluminium hanging strip. [4] Block the aluminium hanging strip with a screw > > > > Applying the reduction [1] Spread the appropriate glue in the slot on the larger side of the reduction. [2] apply, using a normal pressure, the reduction on one end of a duct. [3] Spread a further layer of glue in the other slot present on the smaller side of the reduction and [4] join the next piece of duct > > > > Applying the end-cap [1] Spread the appropriate glue on the end-caps perimeter. [2] Apply the end-cap on the end of the duct using a normal pressure. 1 2 >

6 From Duct to System > Applying the air vent U profile [1-2] Glue the single pieces of U profile along the perimeter of the previously made air vent hole. [3] Insert the air vent and fix it with screws > > > Applying the take offs [1] With the Nylon marker pencil mark on the panel the circumference of the take off. [2] Proceed with the creation of the hole with the specific hack saw. [3] After having inserted the internal frame, apply the take off. [4] Fix all the parts with screws > > > [a] Insert on the take off the straight octagonal duct. [b] Fix the duct by applying screws on the frames. [c] Apply silicon along the border of the frame [d] spread the silicon in order to obtain the air seal. a b c d > > >

7 Fittings: have never been easier Reduction and end-cap Elbow A A 22,5 22,5 B B C C A A 22,5 22,5 Duct size [mm] A [mm] B [mm] C [mm] A+B+C [mm] Advisable dimensions in order to reduce the off cuts to the minimum. Offset 22,5 B B C C B 22,5 A B C A Duct size [mm] A [mm] B [mm] C [mm] A+B+C [mm] Advisable dimensions in order to reduce the off cuts to the minimum. C

8 Fast and convenient: the system in complete Angled frame End-cap Straight frame Reduction Straight frame Take off

9 P3smart8: catalogue >>Duct assembly kit The Kit consists of 5 pre-cut Piral HD Hydrotec panels (each one long 1200 mm; equivalent to 6 m of linear duct), 12 mm thick, with 80 μm/80 μm embossed/embossed aluminium and 5 labyrinth bayonets. The panels are painted externally with RAL5025 light blue and anti-scratch paint. Kit characteristics Panels 5 sheets 1200 mm length of each one 6 m total linear duct 12 mm thickness 80 µm/80 µm embossed/embossed al. Labyrinth bayonet 5 bars mm length of each one Code 30ST150 30ST200 30ST250 30ST300 30ST350 30ST400 Description P3ductal Smart8 kit diameter 150 mm P3ductal Smart8 kit diameter 200 mm P3ductal Smart8 kit diameter 250 mm P3ductal Smart8 kit diameter 300 mm P3ductal Smart8 kit diameter 350 mm P3ductal Smart8 kit diameter 400 mm >> Frames Octagonal nylon frames, black in colour, fire reaction class V0 according to UL94, used for the fast joining of linear ducts. straight frames Straight frames for joining straight ducts Code Description 21GD15 Frame for joining straight ducts with a diameter of 150 mm 21GD20 Frame for joining straight ducts with a diameter of 200 mm 21GD25 Frame for joining straight ducts with a diameter of 250 mm 21GD30 Frame for joining straight ducts with a diameter of 300 mm 21GD35 Frame for joining straight ducts with a diameter of 350 mm 21GD40 Frame for joining straight ducts with a diameter of 400 mm angled frames Angled frames for joining angled ducts Code Description 21GC15 Frame for joining angled ducts with a diameter of 150 mm 21GC20 Frame for joining angled ducts with a diameter of 200 mm 21GC25 Frame for joining angled ducts with a diameter of 250 mm 21GC30 Frame for joining angled ducts with a diameter of 300 mm 21GC35 Frame for joining angled ducts with a diameter of 350 mm 21GC40 Frame for joining angled ducts with a diameter of 400 mm

10 P3smart8: catalogue >> End-caps End-caps in black abs Code 21FD15 21FD20 21FD25 21FD30 21FD35 21FD40 Description Octagonal end-cap for ducts with a diameter of 150 mm Octagonal end-cap for ducts with a diameter of 200 mm Octagonal end-cap for ducts with a diameter of 250 mm Octagonal end-cap for ducts with a diameter of 300 mm Octagonal end-cap for ducts with a diameter of 350 mm Octagonal end-cap for ducts with a diameter of 400 mm >> Reductions Reductions in black abs Code 21RO RO RO RO RO RO RO RO RO RO4035 Description Octagonal reduction from a 200 mm diameter to 150 mm Octagonal reduction from a 250 mm diameter to 150 mm Octagonal reduction from a 250 mm diameter to 200 mm Octagonal reduction from a 300 mm diameter to 200 mm Octagonal reduction from a 300 mm diameter to 250 mm Octagonal reduction from a 350 mm diameter to 250 mm Octagonal reduction from a 350 mm diameter to 300 mm Octagonal reduction from a 400 mm diameter to 250 mm Octagonal reduction from a 400 mm diameter to 300 mm Octagonal reduction from a 400 mm diameter to 350 mm >> Take offs Take offs in black abs Code 21CN15 21CN20 21CN25 21CN30 21CN35 21CN40 Description Take off with a diameter of 150 mm Take off with a diameter of 200 mm Take off with a diameter of 250 mm Take off with a diameter of 300 mm Take off with a diameter of 350 mm Take off with a diameter of 400 mm

11 >> Accessories and equipment Code Description Code Description 21CL14 Smart profile glue 22SG02 Band saw 21TG02 Straight joining clip 22PL03 90 straight jack plane 21SS09 Frame hanger bracket for waved aluminium tape 22PL15 Jack plane blades for 12 mm panels 21SS08 Waved aluminium tape for frame hanger bracket 22SQ08 22,5 ABS square 21PR18 Aluminium U section bar for 12 mm panels 22MT01 Nylon marking pencil 21PR19 Aluminium F section bar for 12 mm panels 22CT01 Cutter 21FN14 Octagonal duct closing bayonet, 1,2 m long 22CT02 Hack saw 21NS06 Embossed aluminium tape, 50 µm thick and 50 mm wide 22CT03 Adjustable round cutter for collars 22SL01 Soft spatula 22ML01 Rubber hammer 22MR01 Folding ruler 22MR02 Tape measure Smart profile glue Joining clip Frame hanger bracket Hanger aluminium tape U profile F profile Duct closing bayonet Aluminium tape 22,5 ABS square Band saw 90 straight jack plane Jack plane blades Nylon marking pencil Cutter Hack saw Round cutter for collars Soft spatula Rubber hammer Folding ruler Tape measure

12 06/ Cod. CS05400G - Copyright P3 srl. All rights reserved. No reproduction of any kind is allowed without the authorization of P3. P3 is a trademark registered by Sixton Holding SA. P3 srl Via Don G. Cortese, Villafranca Padovana Loc. Ronchi (Padova - Italy) Tel Fax p3italy@p3italy.it -