About us - Morgana History: Page 3. Booklet Makers & Trimmers: Page 4-9. Creasers, Cutters & Slitters: Page Feeders & Collators: Page 14-15

Transcription

1 UK PRODUCT GUIDE

2 Contents Contents About us - Morgana History: Page 3 Booklet Makers & Trimmers: Page 4-9 Creasers, Cutters & Slitters: Page Feeders & Collators: Page Folders: Page Guillotines: Page Joggers & Laminators: Page 20 Mail Inserting Systems: Page 21 Numbering Machines: Page 22 Paper Drilling: Page 23 Perfect Binders: Page Punch & Wire Binding: Page 26 Stitchers: Page 27 Shredders: Page Die Cutters: Page 30 Thermal Binding: Page 31 UV Coaters & Extractor: Page 32 X-Tractor: Page 33 Service: Page This product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are available on our website, where you can also see video demonstrations of most of the machines. All specifications are dependent on application, type of stock, temperature, RH and print engine used. E & OE. 2

3 Morgana - About us Morgana - About us In just over 35 years since its formation in 1978, Morgana Systems has grown to become the UK s leading manufacturer of off-line print finishing systems and equipment. Morgana is now recognised as a leading innovator in the develop ment of finishing systems designed specifically to meet the needs of the rapidly growing digital print market. The UK headquarters, based in Milton Keynes, is a 50,000 sq. ft. facility housing equipment design, manufacturing, electronics assembly, spare parts distribution and the UK Sales and Service organ isation. A purpose built showroom and training facility is used on a daily basis by customers from all over the UK and Europe to test and evaluate machines. Over 80% of the products manufactured in Milton Keynes are exported and sold through our global distribution network. Morgana has developed a strong presence in all key markets throughout Europe and Africa and continues to grow with its part ners and through joint ventures in the USA and Australasia. Focus has now increased on rapidly developing markets such as China, India and South America. Key products such as the Morgana AutoCreaser Pro and the DigiFold Pro continue to set the industry standard in this sector. The Morgana SmartScreen touchscreen control and speed, keep these models well ahead of their competitors in terms of accuracy and productivity. Morgana is a preferred finishing partner of all the leading manufacturers of digital print engines both here in the UK and around the world. In February 2013 Morgana Systems was acquired by Plockmatic International AB of Sweden, strengthening its position as an efficient and flexible solution provider. Through this recent acquisition, Morgana will be offering a much extended range of booklet making systems in the future. Plockmatic are a leading developer of in-line finishing solutions for the major print engine manufacturers. The combined product offering of both Companies give a unrivalled range of finishing options to the digital print sector

4 Booklet Makers BM 60/61 Booklet Maker The BM60/61 booklet maker from Morgana is a compact and simple to use machine for booklets of up to 88 pages of 80gsm paper. The machine comes in two configurations, the BM 60 is for hand feeding only, whilst the BM61 is equipped with a side jogging unit and can be connected to the C/AC 510 collator to give more automation to the booklet making process. These versatile machines are able to saddle staple and fold up to 22 sheets of paper and can also be used to side staple or corner staple documents. Booklets with loop staples can also be produced by simply changing the stapling head. The BM60 can take sheets from SRA3 to A5, producing finished booklets from A4 to A6. Various functions can be engaged or disengaged from the operator panel: manual mode, automatic mode, stapling off, or folding only, or folding off for stapling only. An additional beltstacker can be fitted to the delivery for longer runs of booklets. Up to 1800 booklets per hour can be produced from this well proven and robust machine. The BM60/61 is a market leader with this entry level product booklets per hour Saddle staple and fold Up to 88 page booklets on 80gsm stock Side and corner staple Media weight : 60gsm - 250gsm Media size : SRA3 - A5 Booklet sizes from A4 to A6 Squarefold 104 BM60/61 Capacity: 22 sheets of 80 gsm Up to 1800 sets/hour BM60: max 338 x 458 mm BM60: min 138 x 210 mm BM61: max 305 x 440 mm BM61: min 200 x 270 mm Paper weight: max 250 gsm Paper weight: min 60 gsm Stapler modes: Saddle, edge and corner stapling Stapler heads: 2 Staples: 210 Chisel pointed Error detection: Low staple and jam BM 60 : BM 61 : BM 60 : Weight: BM 61 : Weight: H1230x W960 x D500 mm including base and belt stacker H1280x W880 x D500 mm including base and belt stacker 55 kg 58 kg Options Base to BM 60/61 Belt stacker to BM 60/61 Delivery tray to BM 60/61 Morgana Squarefold 104 Unit (as shown below) Stand for Morgana Squarefold 104 The Morgana Squarefold 104 adds increased value to your booklets by giving them a professional, perfect bound look with the security of a stapled finish. This revolutionary device can be used as a hand fed unit, attached to the BM60/61 booklet maker or linked to a wide range of traditional and digital finishing devices. Added advantages of square folded books are much less packaging capacity and the ability to print onto the spine of thicker booklets. Booklets from landscape A4 to A6 size can be produced on this versatile simple to use machine. Morgana Squarefold 104 BM60 + Base cabinet + Belt Stacker BM60 + SQF104 BM61 + C510 + SQF104 4

5 Booklet Makers Morgana System 200e The System 200e is our mid-range automatic booklet making system which offers a flexible solution for digitally printed and litho printed stocks, or the combination of both. The system is fed by our ACF510 feeder, which can feed pre-collated sets from a digital engine and can also feed un-collated sections from a litho press. A common use for this machine is to merge black and white pre-collated insides with colour covers produced on another engine into one finished booklet. The System 200e is supplied with a patented two step fold roller system to give a sharp fold without marking and eliminates the risk of tearing. An optional Squarefold unit can be added to produce PerfectEdge booklets, giving a look of a perfect bound book. The user friendly operator interface activates and adjusts the additional FTR200e and the SQF200e if fitted. Air assist feeder unit Large LCD programmable display Up to 4000 sets per hour in collate mode Feed pre-collated sets from digital devices Conveniently loading stapling head 30 x 80gsm sheets, booklets up to 120 pages Up to 3000 books per hour High quality front edge trimmer unit System 200e Capacity: 30 sheets of 80 gsm Up to 3000 books/hour max 320 x 457 mm min 206 x 275 mm Paper weight ACF510: max 250 gsm Paper weigh: min 64 gsm Stapling modes: Saddle stapling Stapler heads: 2 Staples: 2 x 5000 Cartridge Job saving: Yes, 10 jobs Weight: 130 kg H1000 x W1420 x D670 mm including base and belt stacker Automatic set up from one control panel System 200e Options SQF2000 Squarefold unit for flat spine booklets System 200e booklet maker - including optional SQF200e Squarefold BM200e The BM200e is a hand fed system where a lower volume of booklet production is required. Offering the same quality of booklet with the same options for trimming and Square folding as the System 200e, this versatile booklet maker can produce booklets of up to 120 pages. Pre-collated sets are simply hand fed into the receiving tray, they are then stapled and folded to the size selected on the LCD control panel. The booklets can be trimmed on the lead edge using the optional front edge trimming unit and can be square folded to give a flat spine booklet. Additionally, this booklet making system can be upgraded as the production demands increase, with the addition of the 510ACF feeder / collator, to give automated booklet production of up to 3000 units per hour. BM200e booklet maker - including optional SQF200e Squarefold 5

6 Booklet Makers Morgana System 2000/2000S Booklet Maker In today s demanding printing environment, a flexible solution to booklet production is a must for all printers. Often there is a need to produce booklets from both digital presses and litho machines, or where covers have been coated or laminated. The required print volume and quality will determine the appropriate printing method and in many cases the finished booklet has been printed on different print engines and thus needs to be merged. Also, prints from digital printers come pre-collated, whereas from an offset press they require sorting or collating. All this is a challenge for the finishing devices in order to keep a good workflow and maintain productivity. The Morgana System 2000/2000S, with its versatile configuration and options can manage these challenges efficiently, to give a highly productive solution. Capacity: 30 sheets of 80 gsm Up to 3000 sets/hour max 320 x 470 mm min 120 x 210 mm Paper weight 510: max 250 gsm Paper weight: min 60 gsm Stapling modes: Saddle Stapler heads: 2 Staples (2000): 2 x 5000 Job saving: Yes, 10 jobs Weight: 161 kg Air assist feeder unit Large LCD programmable display Up to 4000 sets per hour in collate mode Feed pre-collated sets from digital devices Convenient loading stapling head (2000) 30 x 80gsm sheets, booklets up to 120 pages Up to 3000 books per hour High quality front edge trimmer unit H1135 x W1520 x D680 mm including base and belt stacker Options System 2000 CST2000 Creaser & side slitter unit SQF2000 Squarefold unit for perfect edge booklets Beltstacker 4000 unit for high volume production Options System 2000S CST2000 Creaser & side slitter unit SQF2000 Squarefold unit for flat spine booklets Beltstacker 4000 unit for high volume production Hohner 43/6 stitching head System 2000S : with Squarefold + Beltstacker System 2000 : with CST unit + Squarefold + Beltstacker 6

7 Booklet Makers Morgana System VF2000/VF2000S Booklet Maker The System VF2000 and System VF2000S is fed by the VF1008 feeder / collating unit and has the same range of booklet making configurations and options as the System For those most demanding of stocks or applications, the VF1008 with its unique air separation and suction belt will offer smooth and consistent production. Additional feeding towers can be added to the system, when collation of more than eight sections is part of the application, up to 24 bins. Vacuum feeder unit Large LCD programmable display Up to 3800 sets per hour in collate mode Feed pre-collated sets from digital devices Convenient loading stapling head (2000) 30 x 80gsm sheets, booklets up to 120 pages Up to 3000 books per hour High quality front edge trimmer unit Options VF2000 CST2000 Creaser & side slitter unit SQF2000 Squarefold unit for perfect edge booklets Beltstacker 4000 unit for high volume production Capacity: 30 sheets of 80 gsm Up to 3800 sets/hour max 325 x 470 mm min 120 x 210 mm Paper weight VF1008: max 240 gsm Paper weight: min 60 gsm Stapling modes: Saddle Stapler heads: 2 Staples (2000): 2 x 5000 Job saving: Yes, 10 jobs Weight: 180 kg H1135 x W1520 x D680 mm including base and belt stacker Options VF2000S CST2000 Creaser & side slitter unit SQF2000 Squarefold unit for flat spine booklets Beltstacker 4000 unit for high volume production Hohner 43/6 stitching head System VF2000S : with Squarefold System VF2000 : with CST unit + Squarefold + Beltstacker 7

8 Booklet Makers DocuMaster Pro The original DocuMaster was produced as a result of a request by one of the Digital Engine Providers. They had just produced a machine that delivered pre-collated sets (including covers of heavier stock) and wanted Morgana to produce a booklet maker that could finish them without cracking the book s spine or the highly visible centre page spread. - DocuMaster Pro 1560 books per hour - books 5000 sheets per hour - crease L 2700mm x W 720mm x H 1185mm 460mm x 320mm - when booklet making The DocuMaster Pro is the fourth generation DocuMaster and has all of the original design attributes. We have added the same SmartScreen module as used by the whole range of Morgana Pro machines and it also benefits from the new PosiFeed feeding system making an already impressive feeder, unbeatable. Sheet Weight: 630mm x 330mm - when creasing Up to 0.4mm (approx 400gsm) including laminated material Targeted specifically at digital printers, the DocuMaster is a complete finishing system combining feeding, creasing and high quality booklet making. It enables pre-collated booklets or brochures to be finished in one highly automated operation. Use the DocuMaster Pro as a booklet maker, a creaser or a perforator to produce 4pp brochures on heavy card stock, or to give the perfect bound appearance to pre-produced booklets using the optional Square Back, it will happily do them all. Near-line or off-line finishing enables your print engine to operate at maximum speed. This is often not the case when on-line finishers are used. Due to the high productivity of the DocuMaster, work from more than one print engine can be finished. 7 HD SmartScreen touch screen Runs multi weight pre-collated stocks JDF & variable data ready Highly versatile and easy to use Rule and matrix guaranteed for life Unlimited alpha numeric memory Sonic double detection system Perforating as standard Crease without cracking individual, cover, or cover and centre sheet - DocuMaster MFC DocuMaster MFC With multiple feed stations, the design allows for feeding of specialised covers and booklet inside pages from separate feed bins while still allowing for creasing of cover, centre or all pages of the book. The DocuMaster MFC incorporates the new DYNATILT creasing system which automatically registers each sheet and adjusts the mechanism to ensure an accurate crease position every time. Creasing of covers, centre spreads or indeed all sheets in the book if needed, is simply programmed into the high definition touch screen control unit. Simplicity of operation is key to finishing digitally printed work. Today s on demand culture means run lengths are smaller and turnaround times are becoming shorter and shorter. Max sheet size: Sheet weight: 7200 sheets per hour - friction bin 5000 sheets per hour - suction bin L 1730mm x W 710mm x H 2115mm 450mm x 320mm Up to 0.4mm (approx 400gsm) including laminated material 8

9 Booklet Makers Foldnak M2 Ideal for inplants or low volume on demand applications. An entry level model that will produce finished booklets from A6 to SRA3. Can be supplied as a bench-top or free-standing unit. Can take flat staples and loop staples. Wide range of booklet sizes: A4, A5, A6 Sheet size can be set within seconds High-quality loop staples are a standard feature (no accessories required) Professional, very durable stapling heads Expanded function: integrated edge stapling stop Up to 4 stapling heads can be used (2 heads are included) Foldnak 40 This highly popular mid-range machine produces 100 page booklets of 80 gsm paper. Can take flat staples and loop staples. Wide range of formats from SRA 3 to CD booklets Makes booklets of up to 100 pages / 80 gsm Ring loops as standard feature, no resetting required Uses up to 4 professional, durable stapling heads Foldnak Compact This machine is unique in its class combining a booklet maker with an integrated Trimmer. With an unrivalled wide range of formats (from 105mm x 210mm up to A3+), it is well suited for small, medium and frequently changing run lengths in digital or offset printing. A4 Landscape booklet production - unique in its class Wide range of formats from SRA3 down to 105 x 210mm Makes booklets of up to 100 pages / 80 gsm Patented Foldnak folding-stapling ensures accurate spine stapling Up to 4 stapling heads can be mounted at 6 possible locations Mobile clenchers press staples flat against the paper Standard use of loop staples without resetting the machine Foldnak 8 The Foldnak 8 is the flagship of the range, offering stapling positions at 80, 180 and 240mm centres and featuring Power Clenching for a truly professional finish. Shown here bottom right working on-line with a Foldnak trimmer, which trims the fore-edge of the document as well as pressing the spine for an extra sharp fold. It will also operate on-line with bench-top collators. The trimmer can be purchased separately and added to the Foldnak 40 or Foldnak 8. Wide range of formats from SRA3 down to 105 x 210mm Makes booklets of up to 100 pages / 80 gsm The patented Foldnak folding-stapling principle ensures accurate spine stapling Up to 4 stapling heads can be mounted at 6 possible locations Standard use of loop staples without resetting the machine Integrated on-line edge and corner stapling Adjustable delivery conveyor The NAGEL TRIMMER with pressing station. The run-on of the transport belt can be adjusted to ensure that the front trim will be exactly parallel to the fold of the booklet. The booklets are pressed before trimming to make them lie flat and give them a sharp fold. - Foldnak M2 Min size: Max size: Max thickness: Staples: 500 booklets per hour L 490mm x W 510mm x H 290mm 148mm x 210mm 330mm x 448mm 1.5mm (approx 15 sheets x 80gsm) 26/6, Ri 26/6 (Loop) - Foldnak Compact Min size: Max size: Max thickness: Staples: 2000 booklets per hour L 1050mm x W 710mm x H 860mm 105mm x 210mm 325mm x 604mm 2.5mm (approx 25 sheets x 80gsm) 26/6, 26/8 S, Ri 26/6 (Loop) - Foldnak 40 Min size: Max size: Max thickness: Staples: 1500 booklets per hour L 1020mm x W 600mm x H 880mm 120mm x 210mm 325mm x 450mm 2.5mm (approx 25 sheets x 80gsm) 26/6, 26/8 S, Ri 26/6 (Loop) - Foldnak 8 MIn Size: Max Size: Max Thickness: Staples: 2000 booklets per hour L 1270mm x W 610mm x H 870mm 105mm x 210mm 325mm x 450mm 2.5mm (approx 25 sheets x 80gsm) 26/6, 26/8 S, Ri 26/6 (Loop) Foldnak Trimmer The Trimmer can be linked to the Foldnak 8, Foldnak 40 and SP Plus Online. It can also be integrated into an existing booklet making line. Foldnak Compact Foldnak 8 & Trimmer 9

10 Creasers DocuCreaser 35/52 35cm and 52cm hand creaser designed for small volume applications, the Morgana DocuCrease is a hand operated machine, which has adjustable stops for multi creasing down the sheet. Like the fully automated Morgana AutoCreaser, the DocuCrease has been designed to overcome the cracking problems encountered when trying to fold material from digital or litho based print engines. The new digital machines often use toner, which will crack on the material, particularly if the grain is running in the wrong direction. The Morgana DocuCrease is the perfect low-cost solution to these problems L 600mm x W 385mm x H 120mm 52 - L 750mm x W 555mm x H 120mm n/a mm x 350mm mm x 520mm Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material ElectroCreaser 36/52 Quality blade and matrix creasing, with a price and performance geared to the needs of the smaller printer or inplant. The semi-automatic ElectroCreaser is the ideal unit for the smaller printer or inplant who need something faster than a manual creaser, such as the Morgana DocuCrease - but cannot justify the cost of a fully automated machine like the AutoCreaser. It provides 2 creasing widths as standard, - 1.6mm and 1.2mm - with the ability to change from one to another in seconds. It also has a special Super Speed stop system, which greatly simplifies jobs that call for multiple creases. n/a 36 - L 700mm x W 480mm x H 210mm 52 - L 780mm x W 640mm x H 220mm mm x 365mm mm x 520mm Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material The creasing matrix is electronically activated by a foot switch for increased accuracy and productivity. We recognise that as companies grow they may need to upgrade their Morgana equipment to more sophisticated or productive machines from within our portfolio. Our guaranteed upgrade path enables them to do this with the minimum of financial commitment and with guaranteed buy backs. DigiCreaser Fully automatic after feeding, the Morgana DigiCreaser is a fast, versatile creaser that can be supplied as a bench-top model or with an optional base unit. Easy to use, with a head-up display to prompt the operator, the DigiCreaser uses blade and matrix creasing for optimum quality and has counting and perfing as standard features. It can store nine programmes for repeat work. Sheet weight: 4000 sheets per hour L 870mm x W 570mm x H 570/1070mm 630mm x 330mm Up to 0.4mm (approx 400gsm) including laminated material 10

11 Creasers AutoCreaser Pro33/50 The AutoCreaser Pro 33 & 50 are the latest fully automatic models, with the intuitive Morgana SmartScreen touch screen control. Using the screen is simplicity itself simply key in the sheet length (popular sizes are pre-set), touch the fold type for the finished product (letter, gate etc.) and press the start button. The AutoCreaser Pro will au tomatically calculate where the creases need to be and set them accordingly. 7 HD SmartScreen touch screen Accurate to 0.1mm Fully automatic Up to 16 creases per sheet Takes stock up to 0.4mm (approx 400 gsm)* Rule and matrix guaranteed for life 8500 sheets per hour Adjustable crease depth & square Perforating as standard Optional side / stop perforating Crease without cracking Dimensions Pro33: Dimensions Pro50: Sheet size Pro33: Sheet size Pro50: Sheet weight: 8500 sheets per hour L 1450mm x W 522mm x H 1224mm L 1500mm x W 682mm x H 1224mm max 330 x 700mm (900mm with optional extension table) max 500 x 700mm (900mm with optional extension table) Up to 0.35mm (approx 300gsm) including laminated material DigiFold Pro The DigiFold Pro is an automatic creasing / folding machine designed specifically for the professional digital or litho printer who has a need to crease and fold digitally printed, heavy weight or cross grained stock. This most versatile machine can be used to crease and fold, as a creaser only when folding is not required and as a perforating machine when needed. Using our proven patented flying knife technology we can ensure that there will be no scuffing or marking on digital stocks that are caused by using conventional folding methods. Additionally, our Dy nacrease mechanism will give the same high quality crease that our customers have come to expect, but without stopping the sheet and therefore significantly improving productivity. 7 HD SmartScreen touch screen operation 6000 sheets per hour Takes stock up to 0.4mm (approx 400 gsm)* Alpha-numeric memory PosiFeed feed system Highly versatile 900mm x 385mm with optional extension Crease & fold without cracking Sheet weight: * Needs optional extension table Flying Knife technology 6000 sheets per hour L 1980mm x W 655mm x H 1265mm max 900mm x 385mm* Up to 0.4mm (approx 400gsm) including laminated material Folding and creasing options Single Fold Double Parallel Fold Engineering Fold Gate Fold Closed Gate Fold Letter Fold Concertina Fold 11

12 Cutters/Creasers/Slitters CardXtra The CardXtra is a highly accurate, low cost, easy to use multifunctional finishing device. It can feed sheets up to SRA3 in size and can trim and cut in multiple positions. The accuracy of the CardXtra is the best available in the market with an accuracy of +/- 0.1mm. The unique registration mark allows the machine to track the image as opposed to the sheet edge, making it perfect for the digital environment. The versatile CardXtra has the ability to take many different size sheets and cut multiple sizes, utilising optional cutters which are easy for the operator to change. 140 business cards per minute Highly accurate Takes stock up to 0.4mm (approx 400 gsm)* Fully programmable Million cut guarantee Many cutting options available Choice of optional plug-in cutters Image tracking registration mark Sheet weight: 140 business cards per minute L 1032mm x W 615mm x H 917mm 450mm x 320mm 105gsm - 375gsm CardXtra Plus The CardXtra Plus combines all the features of the CardXtra with the addition of a Morgana rule & matrix creasing unit. This allows the production of a much wider range of jobs that need to be folded at some later point. The addition of the creasing blade allows production of a range of applications including folded business cards, tent cards, greetings cards, A4 4pp brochures and much more. The machine is supplied as standard with three of the most common cutting units to allow production of a wide range of jobs, with additional cutting modules available. 7 sheets per minute L 1300mm x W 600mm x H 950mm 450mm x 320mm Sheet weight: 105gsm - 375gsm The CardXtra Plus has the same image tracking system as the CardXtra and is also accurate to 0.1mm. The machine is supplied with a wide range of jobs preprogrammed with templates for these jobs available to download from our website. Other bespoke jobs can be saved into the memory for recall and repeat jobs. The CardXtra Plus comes with 3 cutters as standard. Highly accurate Cut & crease in one pass Rule and matrix guaranteed for life Takes stock up to 0.4mm (approx 400 gsm)* Fully programmable Million cut guarantee 3 cutters as standard Choice of additional cutters Image tracking registration mark 12

13 Cutters/Creasers/Slitters AeroCut Quatro The AeroCut Quatro is the latest in Morgana s range of multifunction finishing devices, designed to automate the key finishing processes in one simple to operate, compact machine. The machine is a highly accurate slitter, cutter and creasing device, that can take your oversized prints from a digital or litho press and deliver a wide range of finished documents. Slit, cut & crease in one pass 263 pre-programmed templates for minimum setup Additional 90 memory locations to program bespoke jobs Rule & Matrix creasing mechanism Perforation unit as standard Accurate to 0.1mm Image tracking to ensure accurate cutting Vacuum belt top feeder with 100mm stack Maximum paper size 365mm x 520mm (365mm x 999mm in Flex mode) Unique double sheet detector with feed retry Stock range gsm The AeroCut Quatro is pre-programmed with over 200 templates, which can be selected from the colour touch screen, for the most common sheet sizes and typical jobs. Thereafter an additional 90 program locations are available for bespoke jobs which can be saved in the alpha numeric memory. Operation: 5 inch colour touch panel Job memories: 263 preset Jobs, memories Feeding system: Air blow + Upper belt suction feed, In-feed paper size: W 210x365 mm, L 210x520 mm, in flex mode 365x660 mm Finished size: min W x 55 mm, L x 50mm Paper weight : gsm Speeds: A4 perf only 46 spm; A4 2 cuts, 1 crease 20 spm; SRA3 21 up business cards 8 spm; SRA3 8 postcards 12 spm; SRA3 4 x W x 910 mm, D x 800mm, H x 1090 mm Footprint: W x 1740 mm, D x 800mm, H x 540 mm Net weight: 205 kg Power supply: VAC 50/60Hz, A 400W Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material Paper is passed into the machine using a vacuum top belt feeding system. Various adjustments to tray height, length of separation blow and paper work time ensure consistent accurate feeding of a wide range of stocks. The double sheet detection system has a unique retry function whereby if a double sheet is detected; the machine will try to separate the sheets three times before stopping. The AeroCut Quatro is equipped with an image tracking sensor and can read the image position on the sheet as opposed to working to the sheet edge. This system will overcome slight image drift, and deliver consistently cut and creased jobs. A straightforward and simple paper path ensures accurate trouble free paper movement through the machine with reliable removal of the waste and edge strips. The machine comes as standard with a perforation tool and two perforating wheels which can be accurately set using a highly visible scale and micro-adjustment. In addition to this lengthwise perforator, an optional side stop perforating attachment can be fitted for applications such as tickets and vouchers. A huge range of different types of job can be completed in one pass including 4pp brochures, business cards, tent cards, folded business cards CD & DVD jackets and booklets with the quickest of set-ups and minimum wastage. Optional Side Perforation Perforation Crease Cut Central Slits Side Slit Feeding 13

14 Feeders and Collators 510 Feeder/Collator The 510 series of feeders/collators are based on a standard 10 station, high capacity bin tower structure with centre registration. Four different models are available in the range, the C 510 Collator, the CF 510 Feeder/Collator, the AC 510 Collator with air separation and the ACF 510 Feeder/Collator with air separation. The units equipped with feeder mode are ideally suited to customers who have a range of digital and litho printed work, some of which may need collated and some which may come pre-collated from a digital engine. There may also be a need to feed digitally printed work from black and white devices, combining coloured pages or covers. Unlike all other friction feed systems on the market, Morgana s new 510 AC/ACF models offer a unique air separation system. Each bin has fans blowing air into the stack from two sides that radically improves the feeding of statically charged or normally hard to feed stock. The air separation in the 510 Series sets new standards in feeding, ideal for digitally printed media. No. of bins: 10 Bin capacity: 28 mm max 320 x 457 mm min 120 x 210 mm Paper weight: max 250 gsm Paper weight: min 50 gsm Collating speed: Up to 4000 sets/hour Feed speed (CF510/ACF510): Up to 10,000 sheets/hour Centre registration: Yes Air separation: Yes, on AC and ACF models Receiving tray: Offset / straight stacking Dimensions incl. base: H1925 x W600 x D700 mm Weight: 108 kg Maximum sheet size: 320 x 457mm Minimum 120 x 210mm Up to 4000 sets per hour in collating mode Unique air separation on AC/ACF units Easy to program memory function for repeat jobs Compatible with the BM61/200e/2000S booklet making systems VF1008 Feeder/Collator Newly enhanced with dual fans for media handling. A completely new concept in vacuum feeding/collating that offers a unique combination of advanced feeding applications and traditional collating. It can be used as a smart feeder for pre-sorted printer outputs or as a traditional collator for normal collating/sorting jobs. Combine the two and you get a truly flexible and versatile system. Merge colour prints from your offset/digital press with pre-sorted b/w and colour outputs from your printers. ACF 510 with air separation In feeder mode up to 60 different documents can be fed and a stack of 320 mm can be loaded in cascade mode. Continuous loading on the run. The VF1008 handles a wide variety of substrates and formats from oversize A3 down to CD. No. of bins: 8 Bin capacity: Paper weight: Paper weight: Weight: Dimensions incl. base: 40 mm max 325 x 470 mm min 120 x 210 mm max 240 gsm min 50 gsm Up to 3800 sets/hour 180 kgs H1850 x W660 x D770 mm VF1008 Feeder/Collator 14

15 Feeders and Collators Uchida Collators - UC-1100 The Uchida UC1100 collator is compatible with most floor standing booklet makers, including the Foldnak range. The UC-1100 is a tenstation collator taking a sheet size in excess of SRA3 and running at speeds to 3600 sets per hour. Features criss-cross stacking, automatic bin linking, bin programming, miss & double detection and automatic cover inserting as standard. A useful addition to the UC1100 is the Morgana Jogger, designed for users who need to collate and knock up SRA3+ carbonless paper. Sheet Weight: 35gsm - 210gsm station 1 & 10 Sheet Weight: 35gsm - 160gsm station 2 to 9 Up to 3600 sets per hour A4 L 740mm x W 545mm x H 1056mm Min Size: 95mm x 150mm Max Size: 328mm x 469mm Can be used with an optional SP-21 stapler/punch unit sets per hour Miss & double detection Link to booklet makers Delivers to the front or back Total counter Flexible cutting dies 450gsm maximum weight stock 8000 Feeder Within the industry there has always been a need to feed material in a controlled fashion. Previously many jobs have had to be hand fed. Lamination, inserting machines, sealers to name but a few. The 8000 Feeder is height adjustable and can be wheeled up and the height adjusted to suit the recipient device. Feeder setup is simplicity itself. A fully adjustable air system enables a steady flow of the media to be released into your chosen device. You can continue to load on the run to increase productivity. Powerful suction feeder handles a wide range of paper weights & sizes Compact footprint Fully adjustable height Side lay register system Speed control Proven feed technology Fast make-ready sheets per hour max 640mm x 460mm min 90mm x 100mm Paper Weight: max 240gsm (varies according to material and grain direction) Feed height: max 980mm Feed height: min 810mm Speed per hour (A4): max 5,500 Feed system: Suction/air feed L 1445mm x W 625mm x H 1085mm Weight: 133kgs Power requirement: Options: Narrow sheet guide Note: the production speed varies according to material size As the feeder is mobile it can be easily moved to enable other machines to benefit from the feed capabilities of the 8000 Feeder. 15

16 Folders Uchida F25N / F30N The Uchida F25N and F30N are very easy to use with manually set fold plates. Both machines have a fixed folding speed but only the F30N has a counter sheets per hour LED display Self centering feed table Easy to operate Uchida F43N The Uchida F43N is a top selling universal machine. Easy to use with 36 folding patterns. It has adjustable folding speed in five steps from 3,300-10,080 sheets per hour. Speed F25N/F30N: 8000 sph single fold A4 Speed F43N: 3,300-10,080 sph single fold A4 L 820mm x W 530mm x H 540mm Min/Max sheet size: B7 - A3 (single fold only) Sheet weight: 80gsm gsm approx F43N FN25N/30N Major Folder The Morgana Major is a simple to operate suction feed folding machine designed and manufactured by Morgana to handle a wide range of paper weights and types of fold. Since its introduction, 1000s of Morgana Folders have been installed world-wide and these testify both to the older performance and value, and also the many features included as standard. Powerful suction feeder Side lay alignment of the sheets, prior to folding Fully enclosed fold plates with dial-a-fold Plug in perforating and scoring attachment Variable speed Tray to catch work when perforating or scoring Long delivery belt stacker Counting & batching Double sheet, anti jam detector Variable up to sheets per hour L 1168mm x W 493mm x H 1280mm 648mm x 365mm Sheet weight: 56gsm - 240gsm approx DocuFold Pro The Morgana DocuFold Pro is a brand new concept fully automatic paper folding machine. Equipped with the latest SmartScreen technology, it enables an operator with minimum training to carry out a variety of folds from an icon driven touch screen. An unlimited alpha numeric memory is available to store all standard and non standard jobs. Powerful suction feeder 7 HD SmartScreen Side lay alignment of the sheets, prior to folding Fully enclosed fold plates. Fitted with anti-static brushes Plug in perforating and scoring attachment Variable speed up to 27,500 sph Driven delivery belt stacker Counting & batching Double sheet, and jam detector Variable up to 27,500 sheets per hour L 1240mm x W 555mm x H 1370mm Max sheet size: 674mm x 365mm Sheet weight: 56gsm - 240gsm approx 16

17 Folders DigiFold Pro The DigiFold Pro is the latest in our award winning DigiFold series, and continues to set the industry standard for machines in this class in terms of accuracy and productivity. The DigiFold Pro can produce 6000 sheets an hour, creased using the Morgana rule and matrix creasing blade and folded with our patented flying knife technology. Digitally printed, heavy or cross-grained stock will have a tendency for the toner or stock surface to crack when folded. The DigiFold Pro will eliminate this unsightly problem with a finished document. The machine also has large diameter rollers specially designed to reduce any marking on digital stock and to deliver flat laying documents to the motorised delivery conveyor. This most versatile of machine can be used for creasing only if folding is not required and comes standard with a perforating attachment. Sheet weight: * Needs optional extension table Flying Knife technology 6000 sheets per hour L 1980mm x W 655mm x H 1265mm max 900mm x 385mm* Up to 0.4mm (approx 400gsm) including laminated material 7 HD SmartScreen touch screen operation 6000 sheets per hour Takes stock up to 0.4mm (approx 400 gsm)* Alpha-numeric memory PosiFeed feed system Highly versatile 900mm x 385mm with optional extension Crease & fold without cracking Folding and creasing options Single Fold Double Parallel Fold Engineering Fold Gate Fold Closed Gate Fold Letter Fold Concertina Fold AutoFold Pro The AutoFold Pro is an automatic folding machine designed specifically for the professional digital or litho printer. It is a versatile folding unit when linked to a creasing machine, designed for folding digital stocks using our patented flying knife technology, developed to prevent the scuffing and marking on digital stocks, caused by folding using conventional methods. The AutoFold Pro is simply wheeled up to ANY creaser and the height of its vacuum feed conveyor is adjusted to the exit height of the creaser. Pre-creased sheets from the creaser are delivered directly onto the AutoFold Pro feed conveyor; here they are accurately registered to the side-lay before being folded as programmed and delivered onto a motor driven shingling delivery system which will ensure consistent, high quality stacking. The AutoFold Pro allows the user of ANY manufacturer s creaser to improve their productivity and quality immediately. Sheet weight: *Max sheet size depends on fold type 6240 sheets per hour L 1700mm x W 680mm x H 1220mm 630mm x 385mm* Up to 0.4mm (approx 400gsm) including laminated material 7 HD SmartScreen touch screen operation 6240 sph Takes stock up to 0.4mm (approx 400 gsm)* Alpha-numeric memory Wheel up to any manufacturer s creasing machine Highly versatile Long conveyor for longer sheets 17

18 EBA Paper Cutters and Power Guillotines EBA Guillotines EBA has established a global reputation as a leader in the production of innovative small format guillotines. Designed and manufactured in Germany by Krug and Priester, these machines are built to the highest European CE specification and are available from 430mm up to 720mm cutting widths. EBA Paper guillotines are defined by their power, precision and ease of operation. The range covers the most basic requirements for a manually operated machine, to machines suitable for small print shops and CRD s, to high productivity, fully programmable models. It is now a legal requirement to have your guillotine safety checked every 6 months. All Morgana engineers are qualified to carry out these essential H & S checks. Please contact our Support Team on or service@morgana.co.uk EBA 436M The EBA 436M is a 430mm width paper cutter for manual operation. It is perfect for effortless trimming of paper stocks or bound brochures up to 40mm in thickness. A powerful friction clamp holds the stock in place during the cut ting process. A calibrated hand crank with measuring scale ensures exact positioning of the back gauge. EBA 436M Cutting width - 430mm Cutting height - 40mm Insertion depth - 435mm Front table depth - 230mm Minimum cut - 34mm Clamping - Manual Cutting - Manual EBA 436A The EBA 436A is a 430mm width paper cutter with new automatic clamp which helps to make smaller jobs faster to cut. With two but ton electrical cut capable of cutting up to 40mm of paper stock, while the LED digital read-out on the front control panel shows the exact back gauge position. An optical cutting line is also a standard feature. EBA 436A Cutting width - 430mm Cutting height - 40mm Insertion depth - 435mm Front table depth - 230mm Minimum cut - 35mm Clamping - Power Cutting - Power EBA 436E The EBA 436E is a 430mm width paper cutter with two button electrical cut, capable of cut ting up to 40mm of paper stock. A powerful fric tion clamp holds the stock in place while the LED digital read-out on the front control panel shows the exact back gauge position. An opti cal cutting line is also a standard feature and indicates the exact location of each cut. EBA 436E Cutting width - 430mm Cutting height in 40mm Insertion depth in 435mm Front table depth in 230mm Minimum cut in 35mm Clamping - Manual Cutting - Power EBA 485A The EBA 485A guillotine has a cutting length of 475mm, cutting height of 80mm and is equipped with an electro-mechanical blade drive and clamp. The machine comes complete with its own stand and storage shelf under the machine. The 485A is the ideal product for a small print shop or busy CRD. EBA 485A Cutting width - 475mm Cutting height - 80mm Insertion depth - 458mm Front table depth - 340mm Minimum cut - 30mm Electro-mechanical blade and clamp drive 18

19 EBA Paper Cutters and Power Guillotines EBA 485EP The EBA 485EP is the number one selling guillotine in the UK for digital printers in the SRA3 format. With 475mm cut width and 80mm cutting height, this guillotine is the ideal solution for digital printers, inplant print departments and CRDs. Two button power cut, power clamping and an optical LED cutting line light are standard features. The fully programmable backgauge allows the creation and storage of up 99 custom programs to make quick work of full bleed trimming and business cards. EBA 485EP Cutting width - 475mm Cutting height - 80mm Insertion depth - 450mm Front table depth - 340mm Minimum cut - 35mm Electro-mechanical blade and clamp drive EBA 486ET The EBA 486ET is the latest in the light production machines and like the best selling 485EP, has a cut length of 475mm and cutting height of 80mm. The 486ET model is also equipped with a light beam curtain guard on the front bed of the machine. This allows for greater speed and productivity with no need to lift a guard between cuts. The machine is also equipped with a cutting light indicator and is fully programmable with a new touch screen control. EBA 486ET Cutting width - 475mm Cutting height - 80mm Insertion depth - 450mm Minimum cut - 35mm Electro-mechanical blade and clamp drive EBA 551 The EBA 551 guillotine is the most powerful paper cutter in its class. Offering a 550mm cut width and with fully ad justable hydraulic clamping pres sure, the EBA 551 will cut an 95mm stack of paper with ease. A fully programmable back gauge control with 99 programs (99 steps each) drives a hydrauli cally powered high speed cutting knife. A unique multiple cut pro gramming function allows simple cre ation of programs for the accurate cutting of business cards and other multiple-up appli cations. The front table surface is protected by a safety photocell system and the machine is equipped with a foot pedal for pre-clamping. Optical cut line light and false clamp plates are standard features. EBA 551 Cutting width - 550mm Cutting height - 95 / 92mm Insertion depth - 570mm Front table depth - 460mm Minimum cut - 32 / 60mm Hydraulic precision drive for blade and clamping EBA 721LT The EBA 721LT guillotine offers the convenience programmable backgauge control with 99 programs (99 steps each), it also features re peat cut, eject and mem ory functions. The front table surface is protect ed by a safety photocell system allowing a large efficient workspace. Large side tables, LED opti cal cutting line light and air table are all standard features that make this the perfect guillotine for the commercial digital printer. A fully automated hydraulic clamp, electro mechanical cutting, coupled with a larger 720mm cutting width offer the same ease of operation and performance as EBA s smaller cutting machines. EBA 721LT Cutting width - 720mm Cutting height - 80 / 78mm Insertion depth - 720mm Front table depth - 530mm Minimum cut - 20 / 90mm Electro-mechanical blade drive 19

20 Joggers : Laminators System 90 Jogger The Morgana Jogger is an essential piece of equipment for printers who need to knock up paper or carbonless sets in sizes up to SRA2. It combines well with the AutoCreaser Pro range, Morgana rotary numberer s, DigiCoater or Uchida collators, depending on the application. L 700mm x W 500mm x H 900mm Sheet Size: 700mm x 520mm Mobile for use with any machine The height of the Jogger can be adjusted as can the angle. 700mm x 520mm sheet size Multi-adjustable Full speed control Adjustable rotation Uchida AJ-700 Jogger The AJ-700 air jogger is perfect for knocking up misaligned materials either before or after they have been printed. It is also very effective for removing static or spray powder from printed sheets prior to them going into a finishing process. The volume of air and jogging strength can be adjusted independently. L 550mm x W 430mm x H 1270mm Sheet Size: 500mm x 350mm Pile Size: 85mm Variable air jet speed to suit different stocks Foot pedal or continuous operation Adjustable jogging angle Height adjustable Matrix Laminator 370 The Matrix 370 is the ideal complement to any print environment where there is a need to laminate short to medium run length of high quality print. With a maximum roll width of 340mm, this machine is ideal for all your SRA3 applications giving a smooth matt or gloss finish on digital and litho printed stocks. Quick warm up time Semi-automatic feeder with overlap Preset anti-curl settings W 800mm x D 1800mm x H 1400mm 220/240 AC (V) 13amp max 10 metres per minute Roll width: max 340mm Sheet width: max 420mm Gross Machine Weight: 190kg Matrix Laminator 530 Productivity of the 530 model can be further enhanced with the addition of an automatic feeder. The feeder can take a stack of up to 80mm with a stock thickness of gsm. Quick warm up time Semi-automatic feeder with overlap Preset anti-curl settings W 900mm x D 2050mm x H1400mm 220/240 AC (V) 13amp max 10 metres per minute Roll width: max 500mm Sheet width: max 550mm Gross Machine Weight: 220kg 20

21 Mail Inserter Systems Mail Inserting System - PL4000 The 4000 System is a modular mail inserting system, offering maximum flexibility to meet your direct mail demands. The main element of the system is the Plockmatic DMI 4000 Inserter, able to fill up to 12 mm of inserts into envelope sizes from B4 down to DL type. The DMI 4000 has a unique capability of handling both long edge and short edge flap envelopes. The Plockmatic 4000 System is extremely versatile and offers 2 different ways to operate. Depending on your preferences and the type of jobs you plan to do, the system can offer you a solution that is truly flexible and able to meet your mailing needs, not only today but also in the future. Manual feeding For smaller jobs or where you already have pre-sorted documents, the option is there to feed your material by hand onto the document deck. This also opens up the possibility to include odd sized material or give-aways into your mailing. Self-contained The standard configuration where you bring your documents to the feeders. All types of jobs can be processed from a straightforward non-personalized mass mailing up to a highly dedicated mail shot to your target customers. Various feeding options are available for the PL 4000 depending on your insert types. The base unit for all feeding options is the MF 4000 module. This module allows you to add the TF4000, a 6 bin tower feeder and / or the BF4000 if you have a need to feed booklets or very heavy inserts into your envelopes. The combination of both will allow you to feed single or multiple sheets, as well as a booklet or insert up to 8mm thick. Both the booklet feeder and the tower feeder can be loaded on the run giving continuous production for longer jobs. System Options SF 4000 The SF 4000 Sheet feeder is an extremely flexible high capacity feeder with OMR, barcode or 2D reading options. It turns the 4000 system into a powerful inserting system for invoices, statements and other documents requiring tracking and insertion verification. It feeds document sizes up to A4 (8.5x11 ) in both short edge first (SEF) or Long Edge First (LEF) into the 4000 system. Unique to this class, the 4000 system can insert these documents into either pock et or wallet style envelopes and securely seal them. The SF 4000 runs up to 21,000 sheets per hour and the integrated loader module holds up to 4,000 sheets, which can also be loaded during the run. BST 4000 Beltstacker A high capacity stacker capable of stacking all the various inserting jobs the system can process. Stacks up to 2500 envelopes. Can be positioned inline, left or right angled. Adjustable sensor for setting the envelope separation for easy unloading. High Capacity Bin(s) The high capacity bin gives you a loading capacity of 700 sheets. The bin is upgradeable on the TF 4000 and you can add from one up to maximum three bins and it can be done on an existing system. It has the same functionalities as the 6 station Tower Feeder, it works as a collator or a feeder and you can programme it to work in cascade mode. Additional TF 4000 Tower feeder Additional TF 4000 Tower feeder units can be added if more than 6 sheets need to be inserted or folded. The system can be further enhanced with the addition of the MFF 4000 multifunction folder. The MFF 4000 is a robust folder able to produce half-fold, letter-fold, Z-fold and double parallel folds of single or multi page documents. The MFF 4000 is equipped with an accumulator and alignment station for accurate folding of multiplied sheets. With the fully automated mul ti-function folder you can easily mix folded material with non- folded material like thick booklets into the same envelope. The three fold pockets give you a versatile folder that accommodates the address carrier to be printed either face up or face down. The System is controlled by the DMI 4000s intuitive user interface. Up to 3600 inserts per hour can be achieved, with the system built to handle volumes in excess of 200,000 pieces per month. 21

22 Numbering Machines FSN Rotary The FSN is a heavy duty, high volume, suction feed numbering machine featuring electronic pulsing and feeding from the bottom of the stack so that loading can be done on the run. Positive control of paper from feed to delivery ensures consistent register throughout every run. The FSN takes up to 8 parallel or convex numbering heads. Precision-feeding and sheet control Up to 8 parallel or convex heads High power vacuum and air pump Fast, simple make-ready Micro-porous ink roll system Perforates & numbers anywhere on the sheet in one pass Adjustable platen pressure 2 perforators & a scorer as standard Electronic sheet spacing Continuous operation Feeds carbonless sets with open & closed edge leading Optional SRA2 unit 9000 sheets per hour L 1168mm x W 457mm x H 990mm Sheet Size: 460mm x 460mm Sheet Weight: Takes 7-part carbonless sets Collars Max: 8 FRN5 Rotary The rotary action FRN5 numbering machine is the ideal unit for lower volume applications and shares many of the same features as the FSN, including the ability to feed SRA3 landscape or portrait. The ergonomic design allows both the feed and delivery tables to be stored when the machine is not in use. Fast, simple make-ready Imprinting capability Micro-porous ink roll system Perforates & numbers anywhere on the sheet in one pass Adjustable platen pressure Two perforators and one scorer as standard Electronic sheet spacing Continuous operation Fully mobile Feeds carbonless sets with open & closed edge leading 5500 sheets per hour L 900mm x W 780mm x H 1110mm Sheet Size: 460mm x 460mm Sheet Weight: Takes 6-part carbonless sets Collars Max: 4 22

23 Paper Drilling Citoborma 111 The Nagel electric drill easily and safely handles stacks of paper up to 50 mm thick and has preset hole patterns. Drilling takes place with no effort, efficiently and quickly. Variable, self-centering stops Stops for processing A3 size Elegant solution for drilling waste (drawer) Stops: Fully adjustable and self-centering L 470mm x W 470mm x H 480mm Drill diameter: 2mm - 9mm Heads: 1 Sheet Size: 350mm x 250mm Thickness: max 50mm Citoborma 90 series (Citoborma 190 shown here) The Citoborma 90 Series, adds greater diversity to the range with features such as the unique FlexoDrill sliding table and the ability to set up pre-programmed drilling patterns in seconds. All models in the 90 series take a 60mm pile height and can be supplied for either bench top or treadle operation. This single spindle model is ideal for the smaller printer and represents outstanding value for money. The Citoborma flexible sliding table provides automatic release after each stroke and takes paper widths up to 470mm. It provides adjustable throat depth and centring of the paper stack. It can be fixed in any required position and has a retractable left side stop for smooth and fast access. The individually programmed tabulator bars are interchangeable. Stops: Fully adjustable and self-centering L 640mm x W 600mm x H 700mm Drill diameter: 2mm - 20mm Heads: 1 Paper width: 470mm Thickness: max 60mm The standard version of the Citoborma 190 and 290 comes as a table top model. Quick release sliding table 6 pre-programmed hole patterns Paper width up to 470mm Throat depth up to 105mm Can be treadle mounted (Optional extra) Citoborma 490 This powerful, heavy-duty drill takes from 2 to 6 drilling heads. It features 2-speed drilling and the ability to make paper position adjustments in seconds. Options include air-cooling for drill bits and the ability to fit multi-spindle heads for work where the distance between centres is too close for adjacent heads. 3 phase power requirement. 2 6 drill heads, for drill bit diameters from 2-35 mm Throat depth of up to 270 mm permits drilling of two A4 sheets (one A3 sheet) in a single pass Easy drill head and drill bit replacement to reduce set-up time Optimum safety due to two-hand operation and safety cover Heavy duty Twin speed Stops: Fully adjustable and self-centering L 710mm x W 770mm x H 1390mm Drill diameter: 2mm - 35mm Heads: Phase+E+N 400v 50hz 16amp Paper width: 470mm x 270mm Max Thickness: 60mm 23

24 Perfect Binding - Hot Melt & PUR KB2000S Perfect Binder (Hot Melt) The KB 2000S is the ideal perfect binder for short to medium run lengths and it can be made ready in seconds and without any wastage. Building on the proven features of its predecessor the KB 2000S includes a more powerful slitting device for better spine preparation and increased glue penetration. The KB 2000S can successfully bind all types of print and stocks due to the increased spine preparation and the much improved 3 roller glue system. Pneumatics control the nipping and clamping of the book and side gluing is achieved during the gluing and clamping process. Documents from 4 sheets up to a maximum of 60mm can be bound. Unusually in a machine of this size the KB 2000S can bind A4 landscape books. Glue Type: Hot Melt Adhesive 320 books per hour L 1350mm x W 500mm x H 1285mm 30amp Spine Length: 60mm - 310mm Book size: min 165mm (spine) - 115mm Book size min 310mm (spine) - 320mm Spine size: 3 sheets - 60mm Power requirement: 220v, 13 amp Book or block binding Adjustable press station LCD -Display Batch counter Air pump Fume exhauster Dust exhauster Spine preparation slit (on/off) Programmable press time Up to 240 books per hour Cabinet DigiBook 150 (PUR) PUR is the strongest, most flexible binding adhesive available and offers several additional advantages over other binding adhesives. When inks, coatings or digital print toners are present in the spine area these can compromise the strength of typical hotmelt perfect binding. PUR is resistant to this and will form a super-strong bond with all weights and finishes of paper stocks. In addition PUR works well with synthetic and recycled-content stock. The DigiBook 150 is an entry level PUR binder and is ideally suited to traditional and digital printers who require short runs of PUR perfect bound books to a professional standard. The DigiBook 150 is equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost binding quality and accuracy. Touch screen operation 1000 alphanumeric memories available Manual opening and closing of clamp Binding length (spine) from 110mm up to 320mm Spine thickness from 2 to 50 mm Spine preparation by sophisticated milling and notching device Paper chip extractor Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off Cycles per hour: Up to 150 Number of clamps: 1 Touch screen: Yes Book size: max 380mm x 320mm Book size: min 120mm x 110mm Milling width: 3mm Block/spine thickness: 2 50mm Cover dimension: max 700mm x 380mm Cover dimension: min 222mm x 120mm Cover weight: max 400 gsm L 1670mm x W 1070mm x H 1560mm PUR glue tank capacity: 2kg Machine weight: 400kg (gross) - 250kg (net) Power requirement: 220v, 13 amp 24

25 Perfect Binding - PUR DigiBook 300 (PUR) The DigiBook 300 is ideally suited to traditional and digital printers who require short runs of PUR perfect bound books to a professional standard. These innovative machines are equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost binding quality and accuracy. There are a thousand alphanumeric memories available, which enable repeat jobs to be saved for later recall, thus providing totally automatic setup in a few seconds. Up to 300 books per hour Touch screen operation complete with automatic format change 1000 alphanumeric memories available Pneumatic opening and closing of clamp Spine preparation by sophisticated milling device Paper chip extractor Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off Angled work surface keeps books in a vertical position Books per hour: Up to 300 Number of clamps: 1 Touch screen: Yes Book size: max 450mm x 100mm Book size: min 320mm x 120mm Milling width: 3mm Block/spine thickness: 2 50mm Cover dimension: max 710mm x 460mm Cover dimension: min 242mm x 120mm Cover weight: max 500 gsm L 2470mm x W 1270mm x H 1660mm PUR glue tank capacity: 2kg Machine weight: 750kg (gross) - 525kg (net) Power requirement: 16amp 3phase + E + N 400v 50/60hz Options Additional hot melt glue tank Automatic thickness measurement and set-up Gauze attachment for book block production Note: the production speed varies according to material size Compressed air required: minimum 7 bar/maximum 9 bar DigiBook 450 (PUR) The DigiBook 450 is ideally suited to litho and digital printers who require medium to long runs of PUR perfect bound books to a professional standard. This innovative machine is equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost bringing quality and accuracy. Up to 450 books per hour Touch screen operation complete with automatic format change Binding length (spine) from 110mm up to 320mm Spine thickness from 2 to 50 mm Spine preparation by sophisticated notching device Paper chip extractor Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off Automatic cleaning and sealing of the glue head Books per hour: Up to 450 Number of clamps: 1 Touch screen: Yes Book size: max 450mm x 100mm Book size: min 320mm x 120mm Milling width: 3mm Block/spine thickness: 2 50mm Cover dimension: max 710mm x 460mm Cover dimension: min 242mm x 120mm Cover weight: max 500 gsm L 2870mm x W 1670mm x H 1660mm PUR glue tank capacity: 3kg Machine weight: 1150kg (gross) - 850kg (net) Power requirement: 16amp 3phase + E + N 400v 50/60hz 25

26 Punch & Wire Binding Rhin-O-Tuff Apes The APES automatic paper ejector and stacker can increase the productivity of heavy duty Rhin-O-Tuff punches by as much as 50%. The APES-14, (Automatic Punching & Ejection System) enables paper that has been punched on the popular Rhin-O-Tuff HD range of punches to be automatically ejected and stacked in one pass. This cuts down hugely on manual paper handling and enables the user to increase output for a minimal capital outlay. Ejects and stacks in one operation. Extends the useful life of your existing equipment. Increases punching output without a large capital outlay. Increases productivity up to 50% without hiring additional help. Handles paper sizes from 140mm to 356mm Handles Cover Stock and Tabs with Ease. Can be used in Standard Mode for odd Jobs while still attached. Easily installed on Existing Equipment. APES-14 attaches to the HD6500 or HD7000. Existing Rhin-O-Tuff users will also benefit as the new unit is easily fitted to their machines. The new stacker ejector will take up to 1,000 sheets of paper in sizes in excess of A4 and complements the wire inserting and binding products recently introduced by Morgana. Onyx HD7700 Ultima The HD7700 Ultima is the top of the range heavy duty durable table top punch. Combining the Rhin-O-Tuff patented Quick Change Die System with the following exciting new features: Extremely durable all metal construction. Patented auto reverse feature. Our new overload detection feature triggers an auto reversing function to reduce jamming in the punch. Punch up to 5 plastic Mylar sheets regardless of hole pattern (depending on Mylar mil thickness). Patented QCDS, Quick Change Die System. Accu-Set paper adjustment knob for fine adjustments on odd paper sizes. Smooth, quiet, power on demand operation. Standard foot pedal and palm switch, optional versa switch. The HD7700 has more than 20 interchangeable dies available with 12 standard hole patterns. (Each die is priced separately). Comb : Wire Loop : Plastic Coil : Velo Bind GBC : 3 Hole Loose Leaf Onyx HD 8370 Closing Unit The HD 8370 Insert-A bind wire inserter/closer closes 3:1 pitch double loop wire in one easy step, eliminating manual insertion of wire into documents. The HD8370 is easily adjustable for varying sizes from 6mm-14mm. The HD8370 can be stand-alone or mounted to any vertical Rhin-O-Tuff OD or HD punch (optional mounting kit available). Closes 3-1: Double-Loop Binding Wire* 8370 Closes 3-1 Pitch 6 mm-14 mm. 356 mm binding edge. Easily adjustable for wire size. All metal construction. Lightweight and portable. Inserts & closes in 1 easy step. Eliminates manual insertion of wire into documents. Module design attachable to both OD and HD series punches (optional mounting kit available). Pics-A-Lift This time saving device works alongside the HD-7700 punch and automatically extracts the optimum number of sheets to be fed to the punch. Maximises speed of punching operation Adjustable according to paper weight or thickness 26

27 Stitchers Multinak FS The Multinak FS is a twin-headed stapler that staples booklets and pads up to 27 mm. The machine is particularly efficient when it is used for frequently changing run lengths. The change from flat to saddle stapling is done by simply flicking over the table. The precision stapling heads ensure high reliability. Mobile clenchers press the staple ends flat against the paper to ensure strong, perfectly formed stitches. The distance between centres is adjustable between 80 and 155 mm. The Multinak FS can process 5 different staple gauges, including loop staples. Alternative stapling heads are available for pads between 15 and 27 mm. The Multinak FS is treadle operated and will handle the same document thickness as the powered version. Heads: 2 L 750mm x W 600mm x H 1280mm n/a Staple length: 6mm - 18mm (A heads) Staple length: 6mm - 30mm (B heads) Max size: 325mm x 450mm Thickness: 2 sheets sheets 80gsm Staples: 24, 26, 30 + Loop (50, B50 B heads) Power clenching system Staple up to 270 sheets 80gsm Loop or flat staples Multinak S The Multinak S is a twin-headed stapler with an electric drive that staples booklets and pads up to 27 mm. The changeover from flat to saddle stapling is made by simply flicking over the table. The robust design of the machine and the integrated powerful and silent special gear motor make it perfect for high-volume applications. The precision stapling heads ensure high reliability. The Multinak S can process staples of 5 different wire thickness, including loop staples. Alternative stapling heads are available for pads between 15 and 27 mm. Mobile clenchers press the staple ends flat against the paper. The distance between centres is adjustable between 80 and 155 mm. Heads: 2 L 750mm x W 600mm x H 1100mm Staple length: 6mm - 18mm (A heads) Staple length: 6mm - 30mm (B heads) Max size: 325mm x 450mm Thickness: 2 sheets sheets 80gsm Staples: 24, 26, 30 + Loop (50, B50 B heads) Power clenching system Staple up to 270 sheets 80gsm Electric operation with foot switch 27

28 Shredders EBA 5141 Equipped with an efficient, high security cutting mechanism, this is a powerful office shredder that takes up to 55 A4 sheets at a time. It is fitted with a large, 225 litre capacity shred bin. Large feed opening Auto stop start Powerful motor Safety system 165 litre waste bin Insertion width: 405mm Cutting width: 6mm Sheet capacity: A4 sheets, 70 g/m Sheet capacity: A4 sheets, 80 g/m DIN security level: 2 Motor capacity: 1600 watts Power connection: 230/50 volts/hz W 640mm x D590mm x H1010mm Bag volume in litres: 225 Weight: 115 kgs EBA 5146 The EBA 5146 series provides feeding for both flat sheets and crumpled paper; the latter via a hopper. Users can choose between straight and cross-cut shredding up to security level 4. Total front access allows the unit to fit into a surprisingly small space and it has a 230 litre capacity bin. Hopper collection bin Auto stop start Powerful 3 phase motor Safety system 230 litre waste bin High capacity feed Insertion width: 460mm Cutting width: mm Sheet capacity: A4 sheets, 70 g/m DIN security level: 1-2 Motor capacity: 2200 watts Power connection: 400/50/3~ volts/hz W 740mm x D765mm x H1700mm Bag volume in litres: 230 Weight: 256 kgs EBA 6040S These heavy-duty shredders feature conveyor belt feeding for both flat and crumpled paper. Models are available to take anything from 80 to 160 A4 sheets and the robust cutting mechanism is unaffected by soft metal objects such as ring binders. Features include very high shredding speeds and a design that allows the side tables to be removed when not in use. Conveyor belt feed Safe to shred CD s Powerful 3 phase motor Automatic cut-off 300 litre waste bin Heavy duty Insertion width: 410mm Cutting width: mm Sheet capacity: A4 sheets, 70 g/m DIN security level: 1-2 Motor capacity: 4000 watts Power connection: 400/50/3~ volts/hz W 1240mm x D1700mm x H1440mm Bag volume in litres: 300 Weight: 250 kgs 28

29 Shredders EBA 7050 This innovative heavy-duty shredder with conveyor belt provides an impressive shred capacity of up to 700 sheets at a time (EBA C). Complete lever-arch files can be destroyed within seconds. Automatic reverse and re-feeding in case of paper jam. Automatic stop when shred bag is full and in case of a paper jam. Shred trolley on swivel castors with holding frame for disposable plastic bag (300 litres capacity). Insertion width: 500 mm 2-SPEED - automatic adaption of the shred speed to the paper quantity fed Insertion width: 500 mm Cutting width: 8 x 40-80mm Sheet capacity: A4 sheets, 70 g/m DIN security level: 2 Motor capacity: 9000 watts Power connection: 400/50/3~ volts/hz W 1036mm x D2170mm x H1714mm Bag volume in litres: 300 Weight: 1130kgs EBA Paperbox The mobile collecting box is an intermediate storage container for unwanted files and documents. It is one element of an in-house solution for efficient document security when used in conjunction with centralised high-capacity shredders. Office-friendly design Lockable lid with removable key Slot for safe disposal of documents High storage volume of 125 litres Practical handle for easy transportation Smooth running, lockable wheels Storage space for outdated files or full waste paper baskets 29

30 Die Cutters Digital Flexo Cut Die cutting can be a complex operation that requires a very stable machine construction to give accurate results and ensure longevity of the cutting dies. The DFC is based on technology used in high speed rotary presses, brought into a sheet fed machine ideally suited to digital and short run die cutting applications. The unique innovation offers various applications such as: Die-cutting, perforating, creasing, embossing & kiss-cutting. All the above functions can be processed on the same flexible die. The principle of the machine is based on a high quality magnetic cylinder, a solid anvil cylinder and a flexible die-cutting form. Material such as paper, cardboard and some PE-materials up to 450 gsm can be run on the DFC with a maximum speed of 2,000 SRA3 sheets per hour sheets per hour L 3000mm x W 1100mm x H 800mm 3 Phase+E+N 400v 50hz 16amp Min size: 90mm x 160mm Max size: 350mm x 500mm Thickness: 35gsm - 450gsm Cutting plate: 0.80mm The flexible die-cutting forms are supplied from a range of companies working from a simple PDF template or graphic file. An easy to setup feeder and intuitive touch screen greatly reduce the set-up time. The DFC is particularly suited for small, medium and frequently changing running lengths in digital or offset printing. The machine is supplied as standard with a simple catching try, however can be supplied with either a jogging catch try or with the advanced reception wheel delivery option, for more demanding stock delivery. Touch screen display Menu navigation for easy operation Quick setup time Adjustable feed, belt and die-cutting speed Accuracy to +/- 0.2mm Cross register adjustment +/- 5mm Total count / batch count Optional reception wheel delivery DFC shown with optional reception wheel delivery 30

31 Thermal Binding Bindomatic 101 DFS Presentation Binding System This high-speed, high-quality presentation binding system is capable of serving several high-speed copiers or printers at the same time. Despite its compact, desktop design, it will produce up to 1400 A4 documents per hour. It uses a cover selector to determine the correct cover width and allows documents of different sizes to be bound in the same cycle. The finished documents are smart and durable with clear Perspex covers and a spine that is reinforced with binding gauze for extra strength. Covers are made with a double crease so they will open flat. Document format: Spine widths: Capacity: Power supply: Weight: A4 1.5Mm 15mm up to 100 documents 230v, 50/60hz, 140w (maximum) 475 x 511 x 360mm 28 kg documents per hour (dependent on spine width) mm spine widths Integral book measure Large range of covers available including hardback and special orders Small footprint Bindomatic 301 The versatility of the Bindomatic 301 DFS offers ease of operation, proven reliability and outstanding binding quality, it is the given choice for the digital Black and White and Colour community - where a professional impression is a vital ingredient to successful business. The patented, interactive design of the Bindomatic 301 DFS on-line finishing solution, consistently ensures the highest possible binding strength and quality. Combined with off-line, bind-while-print capability, the Bindomatic 301 DFS offers unparalleled flexibility in finishing, allowing for improved and further usage of existing customer printer/press and copy equipment. Document format: Electrical requirements: Product weight: A4 210kgs (On-line version) Up to 1000 documents per hour dependant on spine width) L 1560mm x W 610mm x H 1296mm (on-line version) Bindomatic 5000 The award winning design of the Bindomatic 5000 blends into the office environment perfectly. When you combine the quality documentation that modern laser printers and photocopiers provide with the professional binding of the Bindomatic System you have the means to present your product and services in the most professional way possible. The Bindomatic 5000 gives you an array of options. It can bind documents of between 1 to 540 pages in covers which are mm wide, with a choice of formats to suit you. A5, B5, through to A4 and up to a vertical A3. The Bindomatic 5000 can even manage printouts of up to 370mm in length. Perhaps you want to remove a page or add one? No problem just re-heat the document. Document format: A5, B5, A4 and up to vertical A3. Electrical requirements: Product weight: 5.5kgs documents per hour dependant on spine width) L 440mm x W 270mm x H 155mm (on-line version) 31

32 UV Coaters DigiCoater 33 The DigiCoater 33 comes with 3 tanks and 1 coating roller and can be used for UV coating OR priming (HP Indigo stocks) but not for doing both at the same time. The tanks are fully enclosed within the body of the machine. Full control over coating thickness and stock thickness is controlled by calibrated levers on either side of the coater. A choice of suction feeders is available depending on the work being produced. A top feeder would be specified for large quantities while a bottom fed device would be preferable for smaller quantities and continuous running. The DigiCoater 33 has an integral catch tray but can also be ordered with a fully featured jogger. Automatic touch screen operation Multiple coating options Can be used to prime printing stock Variable coating thickness Multiple supply tanks with semi auto wash Sheet weight 400gsm+ Filtered recirculation system Variable speed to 30 metres per minute Enclosed System For Dust Free Prints Compact footprint Choice of air feeders and joggers Maximum speed (mtrs per min.) 30 Maximum coating width: 330 Maximum coating length: 762 Maximum paper weight: 400gsm+ Coating thickness: 6-14 microns Coating technology: 100% UV curable Coating capacity: 3 x 1 litre Cleaning: Semi automatic L 1500mm x W 700mm x H 1045mm Weight: 185kgs Power requirement: 30 amp single phase 220/240v 50/60Hz DigiCoater 50 (2 versions available, 4 or 6 tank) The first version is available with 4 tanks and 2 coating rollers and is ideal for customers who do not wish to use the machine for priming and wish to coat only. The second version is available with 6 tanks and 3 coating rollers and is ideal for customers who want the flexibility to have coating and priming available from one machine. Switching between coating and priming is achieved via the touch screen control panel. The DigiCoater 50 has a turret system containing 2 or 3 rollers. This is controlled by compressed air and switching between different varnishes, textures or priming couldn t be easier. The different textured finishes can be seen in the downloadable brochure. Automatic touch screen operation Multiple coating options Can be used to prime printing stock (6 tank only) Variable coating thickness Multiple supply tanks with auto wash Sheet weight 400gsm+ Filtered recirculation system Variable speed to 30 metres per minute Enclosed System For Dust Free Prints Compact footprint Choice of air feeders and joggers Internal IR lamp 6 Tank 4 Tank Maximum speed (metres per minute): Maximum coating width: 500mm 500mm Maximum coating length: 762mm 762mm Maximum paper weight: 400gsm+ 400gsm+ Coating thickness: 6-14 microns 6-14 microns Coating technology: 100% UV curable 100% UV curable Coating capacity DigiCoater 50 Available finishes: 6 x 2 litre 4 x 2 litre Cleaning: Fully automatic Semi automatic L 1707mm x W 1000mm x H 1200 mm L 1990mm x W 870mm x H 1080 mm Weight: 440kgs 180kgs Power requirement: 30 amp 220/240v 50/60Hz 30 amp 220/240v 50/60Hz Optional extras: Digi-IR, X-tractor Digi-IR, X-tractor 32

33 Coaters and X-tractor Digi-IR 33 & 50 There is an optional Digi-IR unit available for coating wax based toners. This unit is placed in front of the coater and heats the toner prior to coating to ensure complete adhesion of the UV varnish to the toner. Power requirement: Dimensions Digi-IR 33: L 300mm x W 480mm x H 900mm Dimensions Digi-IR 50: L 300mm x W 700mm x H 900mm There is no loss of quality during this procedure which is available for both 33 and 50 sizes. Fully mobile Small footprint Allows coating of wax based toners Available in 33 and 50 sizes X-Tractor The UV lamps used in the DigiCoater 33 & 50 produce ozone. It is therefore STRONGLY RECOMMENDED that the unit is vented to the outside. A 5m flexible pipe is included in the price of the DigiCoater 33 & 50. Should the distance to the outside be more than 5m an additional fan and piping will be required. 400m3/hr capacity L 380mm x W 380mm x H 590mm Weight: 40kgs Power requirement: Morgana Systems do not supply these items or fit the supplied venting. An alternative to outside venting is our ozone elimination unit called the X-Tractor. This is available as an option should outside venting not be possible or if the DigiCoater is required to be mobile. Blower with high airflow Low cost replacement filters Optional VOC gas sensors Optional interface with stop/start, filter blocked and extractor failure signals 8000 Feeder Within the industry there has always been a need to feed material in a controlled fashion. Previously many jobs have had to be hand fed. Lamination, inserting machines, sealers to name but a few. The 8000 Feeder is height adjustable and can be wheeled up and the height adjusted to suit the recipient device. Feeder setup is simplicity itself. A fully adjustable air system and double detection system enables a steady flow of the media to be released into your chosen device. You can continue to load on the run to increase productivity. Powerful suction feeder handles a wide range of paper weights & sizes Compact footprint Fully adjustable height Side lay register system Speed control Proven feed technology Fast make-ready sheets per hour Paper Weight: max 640mm x 460mm min 90mm x 100mm max 240gsm (varies according to material and grain direction) Feed height: max 980mm Feed height: min 810mm Speed per hour (A4): max 5,500 Feed system: Suction/air feed L 1445mm x W 625mm x H 1085mm Weight: 133kgs Power requirement: Options: Narrow sheet guide Note: the production speed varies according to material size The 8000 feeder is mobile and can be easily moved to enable other machines to benefit from the feed capabilities. 33

34 Service Dedicated to great customer Care... Global Parts & Consumables Morgana has a comprehensive parts & consumables business. We carry an extensive stock of parts and consumables for our range of machines. Most parts and consumables can be delivered next working day. To place your spares or consumables order please contact our spares/consumables department: Global Parts & Consumables: or spares@morgana.co.uk Installation, Logistics & Operator Training Morgana Service & Support Morgana has always insisted on the very highest standards of customer care. Our installation team is dedicated to ensuring that your new machine is delivered on time and effectively. Our uniformed staff drive specialist vehicles to ensure your new equipment travels safely. The vehicles are equipped with satellite navigation, tail lifts and the latest in stair-climbing equipment. Services such as free delivery, installation and initial operator training, supported by on-site and workshop warranty provisions ensure that your investment is taken care of right from the start. Morgana consumables and parts supplies are all of the best quality, with off-the-shelf delivery to keep your investment productive. To care for your needs on maintenance, H&S inspections and emergency visits, we offer flexible contract and payment options or pay-as-you-go simplicity. Cover is standard on all new machines. Morgana service engineers are all highly trained professionals who are passionate about getting it right, with vehicles carrying a wide array of parts, latest mobile technology, route finding and service management software. Morgana s expertise is quickly at your disposal nationwide. They have vast experience of all types of sites and you can rest assured your new purchase will be up and running in no time at all. Comprehensive operator training will follow by our installation team and backed up by our team of country wide dedicated engineers. We offer a relocation service to ensure your valuable equipment is moved safely with minimal disruption to your business. If you need to relocate your equipment, please give us a call. Logistics: or logistics@morgana.co.uk All parts, parts manuals and operator manuals can be downloaded from our website - Service: or service@morgana.co.uk Service Contracts: or contracts@morgana.co.uk 34

35 Service Service Cover Warranty Period All new Morgana machines are supplied with a 12 month parts and labour warranty. In addition to this, we include our fully inclusive Five Star Service contract for the first 12 months from date of installation. This service cover will ensure your machine is in best working order during its first year of operation. Service Contract Options At the end of the warranty period, customers may choose to continue a preventative maintenance contract for the product. We offer three levels of contract Five Star, Three Star and a One Star level of cover. Additionally customers may choose to have their product serviced as and when required. 5 Star Cover This is our fully inclusive contract which offers one or two preventative maintenance visits per annum, depending on which machine you have. In addition to the PM visits, all emergency calls are included in the contract as are all parts (excludes consumable items or any work required as a consequence of accidental damage or negligence however caused.). You will also have access to our Technical Support Hotline which offers technical assistance to resolve problems from one of our highly skilled technicians. 3 Star Cover This option gives you one or two preventative maintenance visits per annum depending on which machine you have. All other emergency calls will be charged at the current published labour rates, discounted by 50%. Parts will also have a 50% discount from our published spare parts price lists. 1 Star Cover The One Star cover is a contract designed specifically to meet the Health & Safety requirement of 2 safety inspections per annum on Guillotines. Any work required as a result of the safety inspection and any breakdown call will qualify for a 20% discount from our published non-contract labour rates. Additionally any parts required will also qualify for a 20% discount from our published parts price list. 35