VCA /3/18 Baerlocher VCA 2018 Dane Tallen
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1 VCA /3/18 Baerlocher VCA 2018 Dane Tallen
2 Ca based solutions for injection moulding Can one size really fit all? Dane Tallen 15th March /3/18 Baerlocher VCA 2018 Dane Tallen
3 Our PVC stabiliser footprint USA LMM Ca based UK Ca based Italy LMM Sn Germany Ca based Turkey Ca based Pb India Pb Ca based LMM China Ca based Pb Malaysia Ca based Pb *Joint ventures in South America *Brazil / Peru / Argentina Pb Ca based LMM Modern factories and all technologies to serve PVC convertors everywhere 3 15/3/18 Baerlocher VCA 2018 Dane Tallen
4 Global stabiliser consumption for pipes and fittings 0% Pb 4% Sn 40% Pb 20% Sn 40% Ca/Zn 5% Sn 11% Ca/Zn 84% Pb 2% Sn 21% Ca/Zn 77% Pb 1% Others 1% Sn 5% Ca/Zn 96% Ca Based 99% Sn 94% Pb 2% Sn 21% Ca/Zn 77% Pb 4 15/3/18 Baerlocher VCA 2018 Dane Tallen
5 Trend towards lead free in EU Pb and COS from 2000 till Source ESPA ELSA EU 28 ECOSA EU 28 ELSA European Lead Stabilisers Association ECOSA European Calcium Organic Stabilisers Association 5 15/3/18 Baerlocher VCA 2018 Dane Tallen
6 Equipment variation 6 15/3/18 Baerlocher VCA 2018 Dane Tallen
7 Product variation - Size 7 15/3/18 Baerlocher VCA 2018 Dane Tallen
8 Product variation - Colour 8 15/3/18 Baerlocher VCA 2018 Dane Tallen
9 Product variation Screw design 9 15/3/18 Baerlocher VCA 2018 Dane Tallen
10 Product variation Raw material form 10 15/3/18 Baerlocher VCA 2018 Dane Tallen
11 Active Aspiration is recommended Pictures provided by MTI 11 Jan-18 Baerlocher Rollepaal Symposium / Dr. Fokken
12 Active Aspiration is recommended 1. Charging of raw materials 2. Filter cleaned by compressed air 3. Mixing up to 70 C / aspiration closed 4. Suction started, fumes are removed 12 Jan-18 Baerlocher Rollepaal Symposium / Dr. Fokken
13 Compounding process Venting A sufficient vacuum is required to draw off any moisture or volatiles Ensure that the material at this point is not a powder, as powder will block the vacuum system If powder, increase temperatures prior to the port or close shear gap Always ensure that the vacuum system is working correctly as this directly affects fittings 13 15/3/18 Baerlocher VCA 2018 Dane Tallen
14 Traditional lab development - Rheology 14 15/3/18 Baerlocher VCA 2018 Dane Tallen
15 Traditional lab development - Stability 15 15/3/18 Baerlocher VCA 2018 Dane Tallen
16 Hurdles to overcome Vicat softening temperature (VST) Silver streaks Cold flow marks Mimic real processing conditions Development of dry blend and compound formulations 16 15/3/18 Baerlocher VCA 2018 Dane Tallen
17 Fitting flaws 17 15/3/18 Baerlocher VCA 2018 Dane Tallen
18 Non standard solutions were required OEM co-operation Joint project with tool maker IFW Superb presses and tools Saves customer trial time Optimisation of product development 18 15/3/18 Baerlocher VCA 2018 Dane Tallen
19 Non standard solutions were required PhD sponsorship Long term research project many aspects of product performance during the moulding process /3/18 Baerlocher VCA 2018 Dane Tallen
20 Injection Molding Machine ENGEL e-victory 1640/220 Clamping force : 220ton Screw diameter & length : Ø 60mm Injection Volume : max. injection volume 791cm³ Injection Speed : 560cm³/sec Sited at our fastest growing Ca based facility in China 20 15/3/18 Baerlocher VCA 2018 Dane Tallen
21 IFW Injection mould for PVC Socket Dn 100 Functionality : fully automatic Steel quality : high quality steel for cavity plates; other plates / Core pulling : hydraulically Execution: : incl. 4 pcs. sprue-inserts and 2nd core for 2 different wall thicknesses 21 15/3/18 Baerlocher VCA 2018 Dane Tallen
22 What does it give us Mimic process conditions at converters Reproduceable specimens for Vicat Softening temperature testing Check for cold flow marks and silver streaks 2 sets of screws for compound and dry blend materials 22 15/3/18 Baerlocher VCA 2018 Dane Tallen
23 Development is accelerated 23 15/3/18 Baerlocher VCA 2018 Dane Tallen
24 So Can one size really fit all? Dry blend Dark colours Dry blend Light colours Compound Dark colours Compound Light colours 24 15/3/18 Baerlocher VCA 2018 Dane Tallen
25 THANK YOU BAERLOCHER (M) SDN BHD Lot 635 & 660, Kawasan Perindustrian Tuanku Jaafar, Sungai Gadut, Seremban, Negeri Sembilan, Malaysia. Phone : +60 (0) Fax : +60 (0) General bmy@baerlocher.com Website : /2/18 Baerlocher VCA 2018 Dane Tallen
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By using the system correctly you will obtain very high quality repairs.
HBC System E English Dear user, We hope that you will enjoy your new HBC system. We recommend that you take our training programme and that you study the manual thoroughly before taking the system into