PumpSmart Commissioning Process

Transcription

1 PumpSmart Commissioning Process 1. Complete the PumpSmart Warranty Registration form. The warrantee registration is our method for determining if an installation has been commissioned properly and to identify how an application is configured. Completion of the first page is mandatory for the extension of the warranty to 2 years. Except for the shaded boxes, all sections must be completed. Comments to first page: - Drive Configuration Code: This code may be found on the drive manufacturer nameplate. Typical examples are: ACS800-U (ABB ACS kva drive) 20BD011A3AYNANA0 (AB PowerFlex kva drive) - Installation Checklist: Refer to the configuration and installation manuals for acceptable qualities of these requirements. - Electrical Checks: All information, except meggar and operation mode, must be competed. Mega-Ohm meter checks are recommended when PumpSmart is being applied upon existing motors or if any drive faults occur during commissioning. The NOTES page is to be used for comments or exceptions that are not captured on the first page. Space is included for sketching of the system. This is recommended, however not mandatory. Completion of the parameter listing is recommended for later references and submittal to the customer. It is not necessary for PumpSmart certified personnel be present for the initial set-up/configuration of the drive. Inspection and completion of this registration is required within 20 days of initial start-up however. 2. Fax or mail to PumpSmart Control Solutions within 20 days of initial start-up: PumpSmart Control Solutions Warranty Registration 240 Fall Street - Main Office Seneca Falls, NY Fax: pumpsmart@itt.com (Subject Line: WARRANTY REGISTRATION) 3. Confirmation of warrantee extension may be made by calling the PumpSmart Control Solutions applications group at (315)

2 MANDATORY PAGE Company Name Address L1 Address L2 City / State / Zip Contact Name Telephone Purchased From Sales Contact Telephone Product PS200 PF700 Drive Configuration Code ITT S/N Drive S/N S/W Version: Application: Application Macro Single Pump Process Multi-Pump Process Speed Control Control Communication Discrete I/O - Analog I/O Profibus Modbus/Modbus + Other: Pump Information: Manufacturer: Control Mode (N/A Speed Control Macro) Pressure Flow Level Other SMART FLOW Setpoint Control Keypad Analog Input Offset / Multivariable Control System Curve Compensation Protection Pump Protect Limit Advanced Pump Protection Secondary Protection Protection Alarm Mode Alarm Only Alarm & Control Model Number: Installation Checklist Check out of direct sunlight Check proper ambient temperature Check proper grounding Check cable connections Check free flow of cooling air Electrical Checks Motor Data HP FLA RPM VAC Check wire runs & conduit Check all mechanical connections Check I/O - Digital/Analog/Fieldbus Check motor rotation E-Stop/Permissive (DIIL - Jumper) Motor Cable Length Approx: Input base RPM Phase A-B Input base RPM Phase A Mega-Ohm Meter Reading Phase B-C Phase B Meggar type Phase C-A Phase C 500 V 1000 V Output base RPM Output base RPM Operation Mode DTC [Default] Phase A-B Phase A Scalar Phase B-C Phase B Phase C-A Phase C Additional Notes Attached (Optional) Parameter Listing Attached (Optional) Performed By Registration Number Customer Signature Date

3 NOTES PAGE Comments/Notes System Sketch Transmitters & Switches Pump Valves xx PT - Pressure FT - Flow LT - Level TT - Temperature PS - Pressure FS - Flow LS - Level TS - Temperature C - Centrifugal P - Positive Displacement ## - Number Stages Check Valve Valve Page of ITT S/N:

4 PARAMETER DEFAULT CURRENT PARAMETER DEFAULT CURRENT PARAMETER LOCK LOCKED AUTO LOCKS MAXIMUM FREQ PASS CODE 358 N/A MINIMUM FREQ LOCAL; LOCK OFF CONFIG SPEED MIN 0 RPM PARAMETER SAVE DONE N/A STP DELAYMIN SPD 0 SEC LANGUAGE ENGLISH(AM) RESTART VALUE 100% APPLICATION MACRO SINGLE PUMP RESTART DELAY 0 SEC MODE SELECT PRESSURE PRIMING DELAY 0 SEC MOTOR NOM VOLTAGE REQUIRED CRITICAL SPEED MOTOR NOM CURRENT REQUIRED CRITICAL SPEED MOTOR NOM FREQ 14.12NCR WIDTH MOTOR FL RPM REQUIRED AI2 UNIT PSIG MOTOR NOM POWER REQUIRED AI1 UNIT NONE MOTOR CTRL MODE DTC AI3 UNIT NONE MOTOR ID RUN NO SET1/SET2 SELECT SETPOINT APPLICATION RESTORE NO SETPOINT 1 SELECT KEYPAD OTHER MOTOR VOLT AI2 MAX CTRL BOARD SUPPLY INTERNAL AI2 MIN START/STOP 2 WIRE DI SETPOINT 2 SEL KEYPAQD AUTO RESTART OFF AI1 MAX STOP FUNCTION RAMP AI1 MIN MOTOR JOG DISABLED N/A AI3 MAX START DELAY 0s AI3 MIN SPEED OVERRIDE DISABLED LOCAL REF SELECT PROC VAR SPD OVERRIDE REF KEYPAD MINIMUM AI1 2 VDC SPD OVRD DFLT SP RPM MAXIMUM AI1 10 VDC SP OVRRD PMP PROT ENABLED SCALE AI1 100% ACCEL TIME 5S FILTER AI1 0.1S DECEL TIME 5S PRESSURE INVERT AI1 FLOW MINIMUM AI2 4 ma DP FLOW MAXIMUM AI2 20 ma P-GAIN LVL/TEMP-2.5 PRESSURE SCALE AI2 100% FLOW FILTER AI2 0.1S DP FLOW INVERT AI I-TIME LVL/TEMP MINIMUM AI3 4 ma D-TIME MAXIMUM AI3 20 ma PID DERIV FILTER SCALE AI3 100% PID INTERGRATION ON FILTER AI3 0.1S CONTROL PARAM SPEED INVERT AI3 NO MAXIMUM SPEED AUTO DEFAULT AI1 CONFIG NOT USED MINIMUM SPEED AUTO DEFAULT AI2 CONFIG NOT USED

5 PARAMETER DEFAULT CURRENT PARAMETER DEFAULT CURRENT AI3 CONFIG NOT USED PUMP ADDRESS RELAY RO1 OUTPUT READY M/F COMM L DELAY 4S RO1 TON DELAY 0S CHS COM LOS CTRL COAST STOP RO1 TOFF DELAY 0S MANUAL SWITCH DISABLED RELAY RO2 OUTPUT RUNNING TX CONFIG RO2 TON DELAY 0S COND 1 SOURCE RO2 TOFF DELAY 0S COND1 WRN LIM HI RELAY RO3 OUTPUT FAULT COND1 WRN LIM LO RO3 TON RELAY 0S COND 1 ALARM DISABLED RO3 TOFF DELAY 0S COND1 ALRM LIM HI ANALOG OUTPUT 1 NOT USED COND1 ALRM LIM LO INVERT AO1 NO COND 2 SOURCE MINIMUM AO1 4 MA COND 2 WRN LIM HI FILTER AO1 0.1S COND2 WRN LIM LO 0% SCALE AO1 100% COND 2 ALARM DISABLED ANALOG OUTPUT 2 NOT USED COND2 ALRM LIM HI INVERT AO2 NO COND2 ALRM LIM LO MINIMUM AO2 4 MA COND RESP DELAY 20S FILTER AO2 0.1S MIN SPD STP DLY 60S% SCALE AO2 100% PROC SNSR FAILURE LAST SPEED REGULATION MODE NORMAL COND SNSR FAILURE WARNING MULTIVAR CTL OFF KEYPAD FAILURE FAULT LEVEL 1 0% DIGIT RST CONFIG BOTH SPT LO MOTOR THERM PROTt WARNING LO INTRCPT 0% MOTOR THERM P MODE DTC LEVEL 2 % 100% MOTOR THERM TIME SPT HI MOTOR LOAD CURVE HI INTRCPT B% 0% ZERO SPEED LOAD PRESS INCR SPEED 1200 RPM BREAK POINT PRESS INCR % 0% STALL FUNCTION NOT SEL MODE SYNCHRONOUS STALL FREQ HI VALUE DECREASE 5% STALL TIME 10S VALUE INCREASE 5% UNDERLOAD FUNC NOT SEL STAGE 2 98% UNDERLOAD TIME STAGE 3 98% UNDERLOAD CURVE STAGE 4 98% MOTOR PHASE LOSS NOT SEL 22.07SWITCH LEAD 48 HRS GROUND FAULT PROOF TIME 20 S COMM FLT FUNC DESTAGE 2 75% MAIN REF DS T-OUT DESTAGE 3 85% AUX DS T-OUT DESTAGE 4 92% IO CONFIG FUNC MIN PUMPS ON PUMP PROTECT CTRL

6 PARAMETER DEFAULT CURRENT PARAMETER DEFAULT CURRENT PROTECTION LIMIT 97% HYD EFF FACTOR PROTECTION DELAY 0 SEC HYD EFF EXPNT ERROR RESET CALC SO SOURCE AFFINITY PUMP RESET DELAY 60S SO EXPNT 3 SECONDARY PROTECT A DISABLED 29.1O P MAG CORR SECONDARY PROTECT B DISABLED QACT FILTER 1.0S Q ACT SOURCE SMARTFLOW SG SELECT MIN FLOW CTRL DISABLED SG MIN (SG MIN ) MIN FLOW M3/HR SG MAX (SG MAX ) DRY RUN CTRL DISABLED SG RATE (SG RATE ) NRUN OUT CTRL DISABLED T MIN (T MIN ) RUNOUT FLOW 0% T MAX (T MAX ) MAXIMUM CURRENT 200% T RATE (T RATE ) MAXIMUM TORQUE 300% FIELDBUS NO OVERVOLTAGE CTRL ACTIVATED COMM PROFILE CSA 2.8/ UNDERVOLTAGE CTRL ACTIVATED MODULE TYPE AUTO DEFAULT P MOTORING LIM START FUNCTION DC MAGN P GENERATING LIM STATION NUMBER $/kwh 0.00$ BAUD RATE BASELINE POWER PARITY ODD ENERGY SAVE METHOD OP MAIN DS REF ENERGY SAVE RESET DISABLED AUX DS REF kwh AT RESET VIEWABLE ONLY N/A AUX DS REF OP HRS AT RESET VIEWABLE ONLY N/A AUX DS REF AUTO RESET TRIALS MAIN DS SOURCE TRIAL TIME 180 S AUX DS SOURCE VFD RESET DELAY 15 S MAIN DS STATUS WORD OVERCURRENT DISABLED MAIN DS ACT OVERVOLTAGE DISABLED MAIN DS ACT UNDERVOLTAGE DISABLED AUX DS ACT PROCESS SENSR ERR DISABLED AUX DS ACT TYPE DISABLED AUX DS ACT BEP FLOW AMB TEMP FUNC YES RATED SPD MAX SPEED CTRL BD MAX TEMP BEP POWER 80% SOFTWARE VERSION SO PWR 36% SOFTWARE DATE: Shaded Parameters require a higher level passcode of 564 entered in Parameter PASSCODE