PHOTOELECTRIC SAFETY BARRIER EOS4.

Transcription

1 PHOTOELECTRIC SAFETY BARRIER EOS4 INSTALLAZIONE, USO E MANUTENZIONE INSTALLATION, USE AND MAINTENANCE INSTALLATION, UTILISATION ET MAINTENANCE INSTALLATION, BEDIENUNG UND WARTUNG INSTALACIÓN, USO Y MANTENIMIENTO

2 /12/2017 Rev.21 1

3 /12/2017 Rev.21

4 INTRODUCTION /12/2017 Rev.21 3

5 PRINCIPLE OF OPERATION P = Pitch between two lenses D = Diameter of a lens R = Resolution = P+D P Receiver R Beam Emitter D Figure 1 - Resolution /12/2017 Rev.21

6 INSTALLATION Table 1 CF correction factors /12/2017 Rev.21 5

7 Positioning EOS4E EOS4R Incorrect positioning of the light curtain Correct positioning of the light curtain Figure 2 - Positioning /12/2017 Rev.21

8 Master/Slave Positioning SLAVE SLAVE SLAVE2 MASTER MASTER Figure 3 Examples of Master/Slave configurations Figure 4 - Example of Master/Slave application with mechanical guards /12/2017 Rev.21 7

9 Calculation of safety distance Table 2 Safety distance DANGEROUS ZONE Figure 5 Safety distance S /12/2017 Rev.21

10 Multiple systems Figure 6 Multiple systems /12/2017 Rev.21 9

11 Use of deflecting mirrors Figure 7 Deflecting mirrors /12/2017 Rev.21

12 Distance from reflective surfaces d d Figure 8 - Reflective surfaces l d l Figure 9 - Minimum distance d /12/2017 Rev.21 11

13 Mechanical assembly and optical alignment Figure 10 Mechanical assembly Figure 11 Optical alignment /12/2017 Rev.21

14 Vertical positioning of the light curtain Models with 14, 20mm resolution Light curtain point of danger Models with 30, 40mm resolution direction of approach (D=resolution) S = 2000 (t 1 + t 2) + 8(D-14) reference plane S = 1600 (t 1 + t 2) + 8(D-14) Figure 12 - Vertical positioning 14mm, 20mm, 30mm, 40mm ISO Standard. Models with 50, 90mm resolution Light curtain point of danger S = 1600 (t 1 + t 2) direction of approach Standard). (ISO reference plane Figure 13-50mm, 90mm /12/2017 Rev.21 13

15 Multibeam Models Light grid EOS4 SAFETY LIGHT CURTAIN point of danger S = 1600 (t 1 + t 2) (ISO Standard) direction of approach reference plane Figure 14 - Multibeam Table 3 - Height H of Multibeam models Horizontal positioning of the light curtain point of danger direction of approach S = 1600(t 1 + t 2) H H = 15(D-50) Light curtain (D=resolution) (ISO Standard) reference plane Figure 15 - Horizontal positioning /12/2017 Rev.21

16 Electrical connections Layout of the connectors on MASTER/SLAVE light curtain SLAVE SLAVE primary connector SLAVE2 secondary connector SLAVE 2 SLAVE2 primary connector MASTER secondary connector MASTER MASTER primary connector Figure 16 - Connector layout /12/2017 Rev.21 15

17 Emitter connections EOS4A - EOS4X (with integrated control functions) - EOS4XM (MASTER models) M12 5-pin primary connectors. Brown White Blue Black Grey Table 4 - M12, 5 pin Master/Standard/with integrated control functions TX Table 5 Range and TEST selection EOS4XS - EOS4XS2 (SLAVE/SLAVE2 models) - M12, 5-pin primary connector. Brown White Blue Black Grey EOS4XM (MASTER models) M12, 5-pin secondary connector. EOS4XS2 (SLAVE2 models) M12, 5-pin secondary connector. Table 6 - M12, 5-pin Primary Slave TX Brown White Blue Black Grey Table 7 - M12, 5-pin Secondary TX /12/2017 Rev.21

18 Receiver connections EOS4A models - M12, 5-pin connector. Brown White Blue Black Grey Table 8 - M12, 5 pins Primary RX EOS4X (models with integrated control functions) - M12, 8-pin connector. EOS4XM (MASTER models) - M12, 8-pin primary connector. White Brown Green Yellow Grey Pink Blue Red Table 9 - M12, 8 pins RX "Configuration and operating modes" page /12/2017 Rev.21 17

19 EOS4XS - EOS4XS2 (SLAVE/SLAVE2 models) - M12, 5-pin primary connectors. EOS4 SAFETY LIGHT CURTAIN Brown White Blue Black Grey Table 10 - M12, 5 pins Primary Slave RX EOS4XM (MASTER models) - M12, 5-pin Secondary Connector. EOS4XS2 (SLAVE2 models) - M12, 5-pin Secondary Connector. Brown White Blue Black Grey Table 11 - M12, 5 pin Secondary RX Warnings regarding connection cables /12/2017 Rev.21

20 Configuration and operating modes (Master Models / With integrated control functions) ( ) (via set of NC contacts of K1K2) ( ) button) (via RESTART ( ) (via RESTART button and set of NC contacts of K1K2) Table 12 Setting of manual/automatic mode ( ) Automatic operation Manual operation /12/2017 Rev.21 19

21 Connection of external contactors K1 and K2 Figure 17 - Automatic Figure 18 Automatic with K1K2 feedback Figure 19 - Manual Figure 20 Manual with K1K2 feedback /12/2017 Rev.21

22 Examples of connection with REER safety modules Figure 21 - EOS4 A: Manual operation with AD SR1 module Figure 22 - EOS4 X: Automatic operation with AD SR0 module /12/2017 Rev.21 21

23 Figure 23 - EOS4 X: Connection examples /12/2017 Rev.21

24 Figure 24 - EOS4 A: Connection examples /12/2017 Rev.21 23

25 OPERATION AND TECHNICAL DATA Light signals Emitter light signals Figure 25 - Light signals Receiver light signals Table 13 TX light signals Table 14 RX light signals EOS4 A / EOS4 Slave Table 15 RX light signals EOS4 X (With integrated control functions) chapter /12/2017 Rev.21

26 Table 16 - RX light signals EOS4 14mm and H (20m) Table 17 RX light signals EOS4 (Master) TEST function Status of the outputs The maximum permissible load for each output is 400mA@24VDC, corresponding to a resistive load of 60. The maximum OFF-state voltage is < 0,5VDC. The maximum output current in OFF-state (leakage current) is <2mA. The maximum load capacity corresponds to 0.82F@24VDC. chapter /12/2017 Rev.21 25

27 24VDC 0VDC Table 18 - Status of the outputs RECEIVER Max. load 400mA RECEIVER Max. load 400mA Figure 26 Correct load connection on the outputs Technical specifications *) Devices are not suitable for outdoor use without supplementary measures /12/2017 Rev.21

28 14 mm Resolution Models Number of beams ms 4 5,5 7, ,5 16, ,5 25 (Master + 1 slave) ms t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 2 slaves) ms t tot = [0,06 * (N rslave1 + N rslave2 + N rmaster ) + 1,0036] * 2 Protected height mm PFHd * 1,11E-08 1,24E-08 1,38E-08 1,51E-08 1,65E-08 1,78E-08 1,91E-08 2,04E-08 2,18E-08 2,31E-08 2,45E-08 2,57E-08 2,71E-08 DCavg # 95,7% 95,6% 95,5% 95,5% 95,4% 95,3% 95,3% 95,2% 95,2% 95,1% 95,1% 95,1% 95,1% MTTFd # years 529,1 476,4 431,5 395,8 364,3 338,5 315,2 295,8 277,8 262,6 248,3 236,1 224,5 CCF # 80% 30 mm Resolution Models Number of beams ms 4 5 5,5 7,5 9 10,5 12, , , , ,5 (Master + 1 slave) (Master + 2 slaves) ms t tot = [0,11 * (Nr slave1 + Nr master ) + 0,9376] * 2 ms t tot = [0,11 * (Nr slave1 + Nr slave2 + Nr master ) + 1,0508] * 2 Protected height mm PFHd * 8,39E-09 9,37E-09 9,52E-09 1,08E-08 1,19E-08 1,32E-08 1,43E-08 1,56E-08 1,67E-08 1,80E-08 1,91E-08 2,04E-08 2,15E-08 2,28E-08 2,39E-08 2,51E-08 DCavg # 96,7% 96,9% 97,0% 97,2% 97,3% 97,4% 97,5% 97,6% 97,6% 97,7% 97,7% 97,7% 97,8% 97,8% 97,8% 97,8% MTTFd # years 516,1 419,9 403,5 328,5 278,9 240,9 213,1 190,2 172,5 157,1 144,8 133,8 124,8 116,6 109,7 103,3 CCF # 80% 40 mm Resolution Models Number of beams ms 3,5 4 4,5 5, ,5 13,5 14,5 15,5 16,5 17,5 18,5 (Master + 1 slave) (Master + 2 slaves) ms t tot = [0,11 * (Nr slave1 + Nr master ) + 0,9376] * 2 ms t tot = [0,11 * (Nr slave1 + Nr slave2 + Nr master ) + 1,0508] * 2 Protected height mm PFHd * 8,14E-09 9,05E-09 9,07E-09 9,89E-09 1,08E-08 1,16E-08 1,26E-08 1,34E-08 1,43E-08 1,52E-08 1,61E-08 1,69E-08 1,79E-08 1,87E-08 1,96E-08 2,04E-08 DCavg # 96,5% 96,7% 96,7% 97,0% 97,1% 97,2% 97,3% 97,4% 97,5% 97,5% 97,5% 97,6% 97,6% 97,6% 97,7% 97,7% MTTFd # years 570,6 465,5 463,3 391,5 337,8 298,0 265,9 240,6 219,2 201,7 186,4 173,6 162,2 152,4 143,5 135,8 CCF # 80% 50 mm Resolution Models Number of beams ms 3 4 4,5 5,5 6,5 7,5 8, (Master + 1 slave) (Master + 2 slaves) ms t tot = [0,11 * (Nr slave1 + Nr master ) + 0,9376] * 2 ms t tot = [0,11 * (Nr slave1 + Nr slave2 + Nr master ) + 1,0508] * 2 Protected height mm PFHd * 7,83E-09 8,46E-09 9,15E-09 9,78E-09 1,05E-08 1,11E-08 1,18E-08 1,24E-08 1,31E-08 1,37E-08 1,44E-08 1,51E-08 1,57E-08 1,64E-08 1,71E-08 DCavg # 96,5% 96,8% 96,9% 97,1% 97,2% 97,3% 97,4% 97,5% 97,5% 97,6% 97,6% 97,6% 97,6% 97,7% 97,7% MTTFd # years 594,5 497,2 432,2 378,4 339,5 305,4 279,6 256,0 237,6 220,4 206,6 193,5 182,8 172,4 163,8 CCF # 80% WITH: ttot = total response time Nrslave1 = number of beams of slave1 Nrslave2 = number of beams of slave2 Nrmaster = number of beams of master * IEC # ISO /12/2017 Rev.21 27

29 90 mm Resolution Models Number of beams ,5 4 4,5 5 5,5 5,5 6 6,5 7 7,5 8 8,5 9 (Master + 1 slave) (Master + 2 slaves) ms t tot = [0,11 * (Nr slave1 + Nr master ) + 0,9376] * 2 ms t tot = [0,11 * (Nr slave1 + Nr slave2 + Nr master ) + 1,0508] * 2 Protected height mm PFHd * 8,09E-09 8,63E-09 9,08E-09 9,62E-09 1,01E-08 1,06E-08 1,11E-08 1,16E-08 1,20E-08 1,26E-08 1,30E-08 1,36E-08 1,40E-08 1,46E-08 DCavg # 96,5% 96,6% 96,7% 96,8% 96,9% 96,9% 97,0% 97,1% 97,1% 97,1% 97,2% 97,2% 97,2% 97,3% MTTFd # years 574,4 514,4 467,8 427,2 394,5 365,3 341,1 319,0 300,5 283,2 268,5 254,6 242,6 231,2 CCF # 80% Multibeam Models 2B 3B 4B Number of beams Distance between the beams mm ms 2,5 3 3 (Master +1 slave) ms t tot = [0,11 * (Nr slave1 + Nr master ) + 0,9376] * 2 (Master + 2 slaves) ms t tot = [0,11 * (Nr slave1 + Nr slave2 + Nr master ) + 1,0508] * 2 PFHd * 8,19E-09 8,85E-09 9,51E-09 DCavg # 96,2% 96,2% 96,1% 607,3 560,5 520,4 CCF # 80% WITH: ttot = total response time Nrslave1 = number of beams of slave1 Nrslave2 = number of beams of slave2 Nrmaster = number of beams of master * IEC # ISO /12/2017 Rev.21

30 20 mm Resolution Models H Number of beams ms 4 5,5 7, ,5 16, ,5 25 (Master + 1 slave) ms t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 2 slaves) ms t tot = [0,06 * (N rslave1 + N rslave2 + N rmaster ) + 1,0036] * 2 Protected height mm PFHd * 1,11E-08 1,24E-08 1,38E-08 1,51E-08 1,65E-08 1,78E-08 1,91E-08 2,04E-08 2,18E-08 2,31E-08 2,45E-08 2,57E-08 2,71E-08 DCavg # 95,7% 95,6% 95,5% 95,5% 95,4% 95,3% 95,3% 95,2% 95,2% 95,1% 95,1% 95,1% 95,1% MTTFd # years 529,1 476,4 431,5 395,8 364,3 338,5 315,2 295,8 277,8 262,6 248,3 236,1 224,5 CCF # 80% 30 mm Resolution Models H Number of beams ms ,5 7,5 8,5 9, ,5 15,5 (Master + 1 slave) ms t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 2 slaves) ms t tot = [0,06 * (N rslave1 + N rslave2 + N rmaster ) + 1,0036] * 2 Protected height mm PFHd * 1,05E-08 1,11E-08 1,19E-08 1,25E-08 1,33E-08 1,39E-08 1,46E-08 1,53E-08 1,60E-08 1,67E-08 1,74E-08 1,80E-08 1,88E-08 1,94E-08 2,02E-08 DCavg # 95,8% 95,8% 95,7% 95,6% 95,6% 95,5% 95,5% 95,4% 95,4% 95,4% 95,3% 95,3% 95,2% 95,2% 95,2% MTTFd # years 558,9 527,5 498,3 473,1 449,5 428,9 409,4 392,3 375,9 361,4 347,5 335,0 323,0 312,3 301,8 CCF # 80% 40 mm Resolution Models H Number of beams ms 3 3,5 4 4, ,5 7 7,5 8 8,5 9, ,5 11 (Master + 1 slave) ms t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 2 slaves) ms t tot = [0,06 * (N rslave1 + N rslave2 + N rmaster ) + 1,0036] * 2 Protected height mm PFHd * 1,04E-08 1,10E-08 1,15E-08 1,20E-08 1,25E-08 1,30E-08 1,35E-08 1,41E-08 1,45E-08 1,51E-08 1,55E-08 1,61E-08 1,65E-08 1,71E-08 1,76E-08 DCavg # 95,8% 95,7% 95,7% 95,6% 95,6% 95,5% 95,5% 95,4% 95,4% 95,3% 95,3% 95,3% 95,3% 95,2% 95,2% MTTFd # years 567,2 539,8 521,7 498,5 483,0 463,0 449,6 432,2 420,5 405,3 395,0 381,5 372,4 360,4 352,2 CCF # 80% WITH: ttot = total response time Nrslave1 = number of beams of slave1 Nrslave2 = number of beams of slave2 Nrmaster = number of beams of master * IEC # ISO /12/2017 Rev.21 29

31 50 mm Resolution Models H Number of beams ms 2,5 3 3,5 4 4,5 5 5,5 6 6, (Master + 1 slave) ms t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 2 slaves) ms t tot = [0,06 * (N rslave1 + N rslave2 + N rmaster ) + 1,0036] * 2 Protected height mm PFHd * 1,02E-08 1,05E-08 1,09E-08 1,12E-08 1,16E-08 1,20E-08 1,24E-08 1,27E-08 1,31E-08 1,34E-08 1,38E-08 1,41E-08 1,46E-08 1,49E-08 1,53E-08 DCavg # 95,9% 95,8% 95,8% 95,7% 95,7% 95,7% 95,6% 95,6% 95,6% 95,5% 95,5% 95,5% 95,5% 95,4% 95,4% MTTFd # years 576,7 559,5 540,6 525,5 508,8 495,4 480,5 468,5 455,2 444,5 432,5 422,7 411,8 403,0 393,1 CCF # 80% 90 mm Resolution Models H Number of beams ms 2, ,5 3,5 3, ,5 4,5 5 5,5 6 6 (Master + 1 slave) ms t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 2 slaves) ms t tot = [0,06 * (N rslave1 + N rslave2 + N rmaster ) + 1,0036] * 2 Protected height mm PFHd * 1,04E-08 1,08E-08 1,10E-08 1,14E-08 1,16E-08 1,20E-08 1,23E-08 1,26E-08 1,29E-08 1,33E-08 1,35E-08 1,39E-08 1,42E-08 1,45E-08 DCavg # 95,8% 95,7% 95,7% 95,6% 95,6% 95,5% 95,5% 95,4% 95,4% 95,3% 95,3% 95,3% 95,2% 95,2% MTTFd # years 570,6 556,3 545,4 532,3 522,4 510,3 501,2 490,1 481,6 471,4 463,5 454,1 446,8 438,0 CCF # 80% Multibeam H Models 2B 3B 4B Number of beams Distance betweenthe beams mm ms 2,5 2,5 2,5 (Master +1 slave) ms t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9836] * 2 (Master + 2 slaves) ms t tot = [0,06 * (N rslave1 + N rslave2 + N rmaster ) + 1,0336] * 2 PFHd * 1,10E-08 1,15E-08 1,21E-08 DCavg # 95,6% 95,5% 95,4% MTTFd # years 561,0 538,8 518,4 CCF # 80% WITH: ttot = total response time Nrslave1 = number of beams of slave1 Nrslave2 = number of beams of slave2 Nrmaster = number of beams of master * IEC # ISO /12/2017 Rev.21

32 Dimensions Figure 27 - Emitter and Receiver Figure 28 - FIE inserts and LE fastening brackets (provided) /12/2017 Rev.21 31

33 Figure 29 - Fastening brackets SFBE Figure 30 - Fastening brackets SFB180E M8 Inserts Model H SP100S 250 SP300S 400 SP400S 540 SP600S 715 SP700S 885 SP900S 1060 SP1100S 1230 SP1200S 1400 SP1300S 1450 SP1500S 1600 SP1600S 1750 SP1800S 1900 Figure 32 - Fastening brackets for mirrors Figure 31 - Deflection mirrors /12/2017 Rev.21

34 CHECKOUTS AND MAINTENANCE Functional checks chapter Figure 33 Efficiency check /12/2017 Rev.21 33

35 Troubleshooting Check connections of pins 2 & 4. Send to REER for repair. Check model compatibility Check condition of the Master. If in FAIL condition, check the type of fault. If the fault persists, send the device to ReeR laboratories for repair. Check Master/Slave connections. Reset of the system. If the fault persists, send Master and Slave to ReeR laboratories for repair Table 19 - Troubleshooting Check connections. Check connections (pin 4). Carefully locate the interfering Emitter and take action in one of the following ways: Reduce the range of the interfering Emitter from High to Low Swap over the position of Emitter and Receiver Move the interfering Emitter so that it does not illuminate the Receiver Shield the beams emitted by the interfering Emitter using opaque protections Check connections. If the fault persists, send to REER for repair. Send the device to ReeR laboratories for repair Check Master/Slave connections If the fault persists, send the device to ReeR laboratories for repair /12/2017 Rev.21

36 /12/2017 Rev.21 35

37 Accessories/Spares /12/2017 Rev.21

38 GUARANTEE Characteristics liable to modifications without prior notice. Complete or partial reproduction is forbidden without REER s prior authorisation /12/2017 Rev.21 37

39 Dichiarazione CE di conformità EC declaration of conformity REER SpA via Carcano Torino Italy Torino, 05/12/2017 dichiara che le barriere fotoelettriche EOS4 sono Dispositivi Elettrosensibili di Sicurezza (ESPE) di : Tipo 4 (secondo la Norma EN :2013; EN :2013) SIL 3 (secondo la Norma IEC (ed.2); IEC : (ed.2); IEC : (ed.2); IEC : (ed.2)) SILCL 3 (secondo la Norma IEC 62061:2005/A2:2015) Cat.4 - PL e (secondo la Norma EN ISO :2015) declares that the EOS4 photoelectric safety barriers are : Type 4 (according the Standard EN :2013; EN :2013) SIL 3 (according the Standard IEC (ed.2); IEC : (ed.2); IEC : (ed.2); IEC : (ed.2)) SILCL 3 (according the Standard IEC 62061:2005/A2:2015) Cat.4 - PL e (according the Standard EN ISO :2015) Electro-sensitive Protective Equipments (ESPE) realizzati in conformità alle seguenti Direttive Europee: complying with the following European Directives: 2006/42/EC "Direttiva Macchine" "Machine Directive" 2014/30/EU "Direttiva Compatibilità Elettromagnetica" "Electromagnetic Compatibility Directive" e alle seguenti Norme: /and to the following Standards: EN 50178: 1997 EN 55022: 2006 EN : 2005 e sono identiche all'esemplare esaminato ed approvato con esame di tipo CE da: and are identical to the specimen examined and approved with a CE - type approval by: TÜV SÜD Product Service GmbH Zertifizierstelle Ridlerstraße München Germany N.B. number: 0123 Certificate No. Z Responsabile per la documentazione tecnica: Responsible person for technical documentation: Carlo Pautasso Carlo Pautasso Direttore Tecnico Technical Director Simone Scaravelli Amministratore Delegato Managing director

40 REER S.p.A. 32 via Carcano Torino Italia Tel. +39/ r.a. Fax +39/ Internet: