Solna Distributor Concept D280 / D300

Transcription

1 Solna Distributor Concept D280 / D300 solna_d280_d300_ , 15.22

2 Today, neither commercial nor newspaper printers can justify an investment in a press that only prints a few hours per day. Economic and market conditions demand a press that offers fl exibility and versatility to extend its working hours. Hence, your press must be able to produce high quality newspapers with process colour, in addition to a broad range of semi-commercial products. The combination of high print quality and fl exibility for varied production is one of the strengths of the Solna Distributor Concept. The presses can print anything from newspapers to semi-commercial print on uncoated stock. By focusing our design efforts on providing an overall basic solution within economic reach for most printers, a Solna D280 or D300 is an unbeatable investment in terms of print quality, prompt set-ups, high productivity, simple operation and maintenance, affordability and future growth. 2 solna_d280_d300_ , 15.22

3 Flexibility to ensure your productivity The Solna D280/D300 is a press configuration renowned for its high print quality on uncoated paper. Unique to the Solna concept is the MultiRange bearerless system which permits pressure adjustment during the run. The Solna Distributor Concept means flexibility. You can produce a variety of products on uncoated stock in different stock weights. This is a major advantage of the Solna D280/D300 since it allows you to take on a broad range of jobs, which will make your investment in the press even more profitable. Its flexibility is emphasized by the modular configurations. You can always start off with one press that meets your current needs and then extend the press as your business grows. Flexibility also means short make ready time. The standard features of the Distributor Concept presses, with several available options, ensure a quick make ready and changeover. A Solna press is a flexible and safe investment. The well recognised Solna quality guarantees a long life time of the press and makes a considerable second-hand value. We also offer a wide range of products that will help you obtain a flexible and efficient printing plant. There are diverse possibilities to modernize and increase the capacity of existing Solna presses. We will help you with reconditions and upgrading to improve your production. High print quality Quick adjustment when stock weight changes Prompt make ready and changeover High productivity Simple operation and maintenance Flexibility for future growth 3 solna_d280_d300_ , 15.22

4 Solna quality philosophy Sweden is well known for its state of the art technology. Companies like Volvo, Ericsson and other famous Swedish companies are world leading in their segments. Same technology is valid when designing Solna products. Swedish manufacturing is built on the latest state of the art machinery when producing parts. Quality systems ensure that the quality standards are kept on the highest level. All this ensures that when Solna products is designed and manufactured, the products will keep the highest standard that Sweden is famous for. Swedish quality steel are used in the products when it comes to critical parts as side frames, cylinders and gear wheels. No effort is saved for making the Solna products to live up to the high Swedish standard. MultiRange bearerless design for best print quality High print quality is a major reason for the success of the Solna D280/D300. Most presses have bearers to eliminate vibrations caused by cylinder gap meetings and to provide a constant pressure between the blanket cylinders. Bearers mean that a change of paper stock requires a change of all underpackings to keep a high print quality. A common feature of all Solna web offset presses is the bearerless design with MultiRange. This feature was developed by Solna in the 1950 s and was for many years a unique Solna feature. Thanks to its many benefits, the bearerless design is now being introduced by other manufactures but Solna claim a leading position, with the back-up from more than almost 60 years of experience. The Solna bearerless design allows you to quickly switch between jobs with different web thickness. By turning the MultiRange dial you promptly adjust the impression to achieve perfect dot transfer on different paper qualities. This feature lets you take on jobs that other printers, with ordinary newspaper presses, cannot produce. In addition, the absence of bearers means short, strong cylinder journals, which reduce vibration and increase print quality. The Solna MultiRange system saves time and brings in new business. The bearerless design and the MultiRange dial permit quick changeovers between jobs, keeping perfect dot transfer on all paper grades. 4 solna_d280_d300_ , 15.22

5 The Solna Lever Ink Fountain When using manual ink fountains, the Solna lever ink fountain cuts down the time required for ink zone adjustment, which leads to a quicker and more efficient make-ready process. The large reductions in waste are results of the improved setting of lever ink fountains. The visual position of the ink levers distinctly shows the amount of ink in each zone of the fountain. 90% of the ink setting can be done before the press has started printing. After start-up, optimal ink setting is achieved by a few minor adjustments, unlike the costly trial and error approach necessary with conventional ink fountains. The Solna lever Ink Fountain is the best lever ink box on the market. By presetting the ink levels, make-ready time is significantly shortened. Time savings are noticeable when preparing the press for half-webs. With at lever device, half of the fountains can be shut off in only a few seconds, a fraction of the time needed to adjust conventional ink fountains. Design policy for cylinder bearings Bearings for cylinders in Solna products are chosen with the highest demands on life length, precision and minimum play. Only the best manufactures like SKF in Sweden are chosen to be the supplier of bearings for Solna products. Bearings are built in a sturdy design to give the highest dot quality possible. In assembly, high precision instruments is used to ensure highest possible accuracy when assembly the bearings. Solna s collaboration with world leading manufacturer of bearings has given the products highest possible standard of bearings. 5 solna_d280_d300_ , 15.22

6 Customized configurations to grow with your business Example: Output: Solna D300, two webs 8 pages broadsheet 1-colour 16 pages tabloid 1-colour Example: Output: Solna D300, five webs 20 pages broadsheet of which 10 pages 2-colour 10 pages 1-colour 16 pages broadsheet of which 2 pages 4-colour 8 pages 2-colour 6 pages 1-colour 40 pages tabloid of which 20 pages 2-colour 20 pages 1-colour 32 pages tabloid of which 4 pages 4-colour 16 pages 2-colour 12 pages 1-colour Example: Output: Solna D280, three webs 12 pages broadsheet of which 8 pages 4-colour 4 pages 1- or 2-colour 24 pages tabloid of which 16 pages 4-colour 8 pages 1- or 2-colour 6 solna_d280_d300_ , 15.22

7 Example: Output: Solna D280/D300, six webs 24 pages broadsheet of which 8 pages 4-colour 8 pages 2-colour 8 pages 1-colour 48 pages tabloid of which 16 pages 4-colour 16 pages 2-colour 16 pages 1-colour 32 pages tabloid of which 24 pages 4-colour 8 pages 1- or 2-colour Example: Output: Solna D280, five webs 20 pages broadsheet of which 20 pages 1-4-colour 40 pages tabloid of which 40 pages 1-4-colour 7 solna_d280_d300_ , 15.23

8 Optional features to further speed up your profitability Quick make ready is the hallmark of the Solna D280/D300 and easy plating up is one of the major reasons why you can take on a wide range of jobs with the fastest changeovers. This ergonomic design of the Solna Distributor Concept contributes significantly to making your press profitable. Operations like changing plates and blankets are easy thanks to excellent accessibility. One example is fast plate locking a simple movement using only one tool locks the entire plate. Solna Plate Lock Up System Solna Plate Lock Up System can have different types of lock up systems. You can choose between slit system and gripper bar system. With a slit system the plate cylinder can be equipped also with a preregister pin system that is easily changeable for different register system used. Even if you like to change to a new preregister system, the system in the plate cylinder can easily be adjusted to fit the new system. Customer dim Customer dim Automatic splicer integrated or free standing A wide range of optional equipment can be added to your press line to further increase the flexibility, versatility and competitiveness of your Solna Distributor. The optional built-in splicer or free standing splicer can change reels at full production speed. Manual or automatic ink lever settings Ink lever setting can be either manual, remote controlled or fully automatic. Motorized circumferential and lateral plate registers are essential for larger configurations to ensure high net output. Remote control from the operating console ensures that it can be operated by a single operator. With the Solna automatic splicer you can change and splice reels at full production speed. Printing process control The Solna D280/D300 can also be equipped with Solna s computerized Printing Process Control system (PPC). This optional PPC has been developed to offer basic, dependable and accurate remote control of ink zones, dampening and register. The PC-based platform can easily be expanded for future needs with Solna PPC options. A colour profile with preset ink levers before you have printed one single copy, cuts waste and reduces make ready times. The control console is designed with the focus on ergonomics and efficiency. Symbols are easily understood and the functions and switches are within easy reach. The console is adjustable for both angle and height. The combination of plate reader and a PC-based control system, together with remote controlled ink fountains, dampening, register and other press functions, increase your automation and boost productivity. 8 solna_d280_d300_ , 15.23

9 Solna ensures total quality commitment Established in 1946 as a sheetfed manufacturer, Solna built its first web offset press as early as To date, a remarkably high proportion of the many thousands of Solna web offset printing units sold world-wide are still in production. All Solna-made equipment, such as control systems, folders and printing units, are designed by Solna and manufactured by Solna or subcontracted to selected suppliers. All strategic parts, such as side frames and printing cylinders, are manufactured at the highly advanced plants in Motala and Ockelbo in Sweden. The manufacture of other parts is subcontracted, with quality production processes based on today s stringent standards. Solna only works with the best available suppliers such as SKF (bearings), Bosch Rexroth (motors and drive equipment) Schneider/Telemechanique (PLCtechnology), Baldwin Jimek (spray dampening and blanket cleaning), and MEGTEC (splicers) to mention a few. These suppliers carry a very good reputation and have an outstanding service and spare parts availability throughout the world. This ensures our customers the highest possible availability and durability of their pressline. All Solna s presses are customerordered, which permits us to meet all specific individual demands as well as to keep costs low through more efficient manufacturing. During production, all individual units are monitored and all Solna presses undergo rigorous tests before delivery. 9 solna_d280_d300_ , 15.23

10 Technical specification Solna D280 Printing unit Cut-off mm Printing unit dimensions and weight Web width max mm mm, 560mm, and 578mm cut-offs LxWxH mm Blanket thickness mm x1670x1016 (with underpacking) mm cut-off x1798x1016 Plate thickness max mm mm, 560mm, and 578mm cut-offs approx kg Lateral register mm...± mm cut-off approx kg Circumferential register mm...± 3.00 Printing speed cyl rev/h Solna D300 Printing unit Cut-off mm Printing unit dimensions and weight Max web width without splicer mm Max L x W x H x2620x2900mm Blanket thickness mm Max weight 2+1 unit kg (with underpacking) Max weight 1+1 unit kg Plate thickness max mm Lateral register mm...± 3.00 Circumferential register mm...± 3.00 Printing speed cyl rev/h Solna F300S Cut-off mm Maximum geared speed rph Maximum guaranteed production speed *) broadsheet/tabloid cph quarter fold cph double parallel cph Maximum web speed m/min (ft/min) (1.190) (1.210) (1.260) (1.380) Solna F400S Cut-off mm Maximum geared speed rph Maximum guaranteed production speed *) broadsheet/tabloid cph quarter fold cph double parallel cph Maximum web speed m/min (ft/min) (1.340) (1.380) (1.420) (1.550) *) Note that: Guaranteed production speed provided no other limitations are imposed by paper, ink or other printing conditions. 10 solna_d280_d300_ , 15.23

11 Folders to fulfil your production F300S The F300S combination folder is a jaw folder handling up to eight webs of uncoated stock. It handles paper stocks ranging from 28 to 140 gsm. Therefore the F300S folder thus can handle a wide range of different products, from newspapers and magazines to periodicals and books. This combination folder folds up to 32 pages of broadsheet paper and 64 pages of tabloid. The F300S folder can be equipped with quarter folder as well as a double parallel folder. F400S The F400S folder is a heavy duty state of the art folder for high quality newspaper production and semi-commercial works. This folder can take up to eight webs over one former in broadsheet and tabloid. On this folder you can change position of tabloid lap and double parallel lap on the run, also position of the different folds can be set on the run. The F400S folder can be equipped with both quarter folder and double parallel folder. Formers Both the F300S and the F400S folder can be equipped with different type of formers and superstructures, such as Twin Former or Upper Former for printing up to three sections. Tabloid Double parallel Quarter fold Pocket size Post fold 11 solna_d280_d300_ , 15.23

12 The Solna After Sales Offer the completion of lean printing Solna as a company take great pride in being a partner for profitable printing. This means that we continuously seek to develop our offer and our goal is to be your main partner when it comes to printing. We can offer our customers a wide range of after sales products within the areas service, parts, renovation, upgrades, automation, consulting and training. To keep your Solna press reliable and increase profitability in your business it is of great importance that you keep close contact with Solna as a company and the After Sales Department in particular. The reliability and life time of your Solna press is depending on what level of maintenance you are keeping. A well organised maintenance might very well be the difference between profitability and struggling. Solna After Sales Department has the ability and means to help you keep your investment paying off. Our skilled staff knows all of our presses and a overhaul of the press by one of our technicians is a small investment to prolong the lifetime of your Solna press. Single source for original spare parts Solna After Sales Department is the only source for original Solna spare parts reaching the highly set standards regarding quality, tolerances and lifetime for all parts within a state of the art printing press. Solna has recently strengthen the After Sales Organisation in order to offer reliable and prompt spare parts service. Upgrades for continuous productivity improvement To further increase the return on your investments Solna is proud to offer a wide range of products that will help you obtain a world class flexible and efficient printing plant. We can supply a number of different upgrade kits for most of our older presses in order to lower your maintenance costs, increase efficiency, reduce waste, increase flexibility and maximize up-time. These products contains both hardware changes to increase the automatisation as well as training, consultancy and larger projects targeting the overall efficiency and running of the plant in total. Solna has together with highly skilled production management experts from leading industries developed a unique concept called DFP (Disruption Free Printing) which will help you to lower costs and lead time as well as increase utilization and profit. This is something we are very proud of and we will be more than happy to tell you more about this if you are interested. Our partner: Solna Offset AB Box 582, Järfälla, Sweden Visiting address: Veddestavägen 13, Järfälla, Sweden Telephone: +46 (0) Fax: +46 (0) Spare parts and service: +46 (0) Fax: +46 (0) info@solna.com solna_d280_d300_ , 15.23