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1 oéëáåoáåü=ó=fkpri^qflk=póëíéã=ó=`çáäë=ñçê =eáöü=sçäí~öé=j~åüáåéë For high and highest Voltage (3,0kV up to >13,0kV) ^=ú=`çåçìåíçêw - rectangular Copper wires dimensions: 5,0mm² up to 25mm² _=ú=`çåçìåíçê=fåëìä~íáçåw 1. Mica tapes based on carrier high dielectric strength excellent corona resistance Copper wire covered with KREMICA.flex K Hot melt adhesive Mica paper Standard tapes from KREMPEL: - KREMICA.flex K > / mica paper/ EP-resin used when pre-consolidation of the coil is done prior to coil forming; HYPERSEAL NG is used for stackbonding. - KREMICA.flex K > + hot-melt adhesive/ mica paper/ EP-resin used when pre-consolidation of the coil is done after coil forming - KREMICA.flex K > / mica paper/ EP-resin/ + hot-melt used when pre-consolidation of the coil is done after coil forming other tape compositions are available on request, e.g. glass or Polyimide carriers. Several standard methods of taping are possible: - ½ -lapped; butt-lapped; 1 / 3 lapped (decided by customer and conductor manufacturer).
2 2. Insulation Thickness (=IT) after pressing IT = (n +2 x n x p) x d x (100-c) 100 n= number of layers p= type of overlapping ( butt-lapped 0 / 0 ; ½ lapped ; 1 / 3 lapped;...) d= thickness of tape (mm) c= compression of the tape (%) Example: KREMICA.flex K ; 2 x 1 / 3 lapped IT = (2 +2 x 2 x 1 / 3 ) x 0,09 x (100-25) = 0,225mm Breakdown Voltage of KREMICA.flex insulated wires IT Type of KREMICA.flex Type of overlapping Number of layers BDV (average): 3,0 5,0kV Example: KREMICA.flex K ; 1 layer x ½-overlapping BDV between conductors: > 6kV BDV against steel balls > 3kV
3 `=ú=mêéjåçåëçäáç~íáçåw 1. Conductor Insulation with KREMICA.flex K HYPERSEAL NG2 0,13x25mm: HYPERSTRIP MPF2 0,05x40mm: Glass-EP Prepreg 1 x butt-lapped layer or open spiral wound Release film 1 x ½ lapped layer; removed after pressing HYPERSEAL NG2 HYPERSTRIP MPF Copper wire covered with KREMICA.flex K Pressing cycle: e.g. 10min at 160 C 2. Conductor Insulation with KREMICA.flex K (or K ) HYPERSTRIP MPF2 0,05x40mm: Release film 1 x ½ lapped layer; removed after pressing HYPERSTRIP MPF Copper wire covered with KREMICA.flex K Hot-melt adhesive Pressing cycle: e.g. 5min at 130 C
4 a=ú=j~áåjfåëìä~íáçå=eëäçí=c=éåçïáåçáåöf 1. Slot part/ Main wall insulation Material mm Carrier Mica Resin System KREMICA.therm K KREMICA.therm K KREMICA.therm K KREMICA.therm K Inner Corona Protection (ICP): Cond. tape 03 EFR 13AA Outer Corona Protection (OCP): Cond. tape 06 ELR 14AA Inner Corona Protection (ICP): Cond. tape 05 GGR 32AA Outer Corona Protection (OCP): Cond. tape 10 GGR 32AA 0,18x ,18x1000 0,18x ,18x1000 0,28x25 0,28x1000 0,15x ,15x1000 0,08x20-40 Glass fabric calc. Mica Epoxy Resin Glass fabric unc. Mica Epoxy Resin Glass fabric unc. Mica Epoxy Resin calc. Mica Epoxy Resin PET-Fleece - thread reinforced - Synthetic Resin 0,08x20-40 PET-Fleece - Synthetic Resin 0,05x20-40 Glass fabric - Synthetic Resin 0,10x20-40 Glass fabric - Synthetic Resin 2. Endwinding Material mm Carrier Mica Resin System KREMICA.flex K ,13x20-25 / Glass fabric/ calc. Mica Epoxy Resin, Flexible KREMICA.therm K ,18x20-25 Glass fabric calc. Mica Epoxy Resin KREMICA.therm K ,18x20-25 Glass fabric unc. Mica Epoxy Resin KREMICA.therm K ,15x20-25 calc. Mica Epoxy Resin Semi conductive tape: Akasic 4b Sealing tape: HYPERSEAL M 0,20x20-25 Glass/ PET-fabric - SIC-Epoxy Resin 0,14x20-25 Polyester-fabric - Synthetic Resin
5 3. Lead out Material mm Carrier Mica Resin System KREMICA.flex K ,13x20-25 / Glass fabric/ Calc. Mica Epoxy Resin, Flexible KREMICA.therm K ,18x20-25 Glass fabric Calc. Mica Epoxy Resin KREMICA.therm K ,18x20-25 Glass fabric Unc. Mica Epoxy Resin KREMICA.therm K ,15x20-25 Calc. Mica Epoxy Resin Sealing tape: HYPERSEAL M 0,14x20-25 Polyester-fabric - Synthetic Resin Informations and Details This information is to be used as a guideline and should give you the support to design your insulation system. Several other tapes and combinations are available on request. More details and further information for these quality products from KREMPEL will be available upon your request. Please contact our sales team or any of the authorized KREMPEL Partners and Agents.
6 b=ú=cìää=fåëìä~íáçå=póëíéã endwinding main/ slot part endwinding & lead out Akasic 4b HYPERSEAL M KREMICA.therm K2006 or KREMICA.therm K EFR 13AA (ICP) 05 GGR 32AA (ICP) 06 ELR 14AA (OCP) 10 GGR 32AA (OCP) Lead out insulation Slot wedge: KREMPEL Wacosit Profile or Pregnit cutted Profiles Slot Liner: TRIVOLTHERM N Slot-Insulation: Conductor with... KREMICA.flex K (+HYPERSEAL NG) KREMICA.flex K KREMICA.flex K KREMICA.therm K2006 KREMICA.therm K EFR 13AA (ICP) or 05 GGR 32AA (ICP) 06 ELR 14AA (OCP) or 10 GGR 32AA (OCP)
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