SerieS. Blow moulding machines ELS Blueline for PET bottles production

Transcription

1 SerieS Blow moulding machines ELS Blueline for PET bottles production

2 ELS BLUELINE SERIES BEST SOLUTION IN PET BOTTLES PRODUCTION ELS BLUELINE HiTech All Electric Machines High efficiency Fully automatic system 99% up to * From 1 to 8 cavities in blow mould machines High speed: up to bph* Very low energy consumption: Very low compressed air consumption 1800 from 1 cavity due to ECO POWER Minimalized maintenance service time Rapid change of blow moulds 4,5 W per 1 L bottle* Air Recovery System 2

3 HIGH TECHNOLOGY, LOW ENERGY CONSUMPTION, PATENTED SOLUTIONS, HIGH RELIABILITY Expand your production with our optional features: Preferential heating for oval Hot fill bottles up to 88 bottles production C Low timing for preform neck change Preforms PET PET container (bottle) 3

4 UNIQUE SOLUTIONS HIGH QUALITY The blow moulding machine is equipped with the ECO Power Innovation System to ensure high quality of manufactured bottles and the maximum energy saving at once. The application of ECO Power Innovation System allows to: minimize losses during the preforms production, reduce the energy consumption needed to produce a certain number of bottles, ensure high quality of produced bottles, comparable for bottles manufactured on rotary machines, minimize the maintenance while operating the machine. 4

5 All the processes in the blow moulding machine are automatically controlled by set of sensor sintegrated with specialized PLC. High technology and userfriendly. Online monitoring of wearing of critical elements. The heating system equipped with eight levels of lamps emitting infrared radiation and managed by Danffoss power controller, allows precise and smooth regulation of preforms heating temperature. High stability of preform s temperature. Preforms control temperature by the use of pirometers. Preform stretching system based on servomotor, ensures a repetitive process of the preforms stretching and sets the stretching rods automatically without operator intervention. Innovative blowing system based on the latest, integrated valves of Swiss company Eugen Seitz. This system allows air flow control and guarantees high quality of manufactured bottles with unlimited range of bottle shapes. The system is based on the advanced valves of Eugen Seitz Company along with a set of tanks and sensors controlling the pressure of recovered air. Lower energy consumption for bottles blowing process. The system re-uses hot air from the oven for preform preliminary heating. The unique solution ensure energy savings and is implemented exclusively in blow moulding machines produced by HTG. 5

6 INNOVATIVE SOLUTIONS FOR YOUR SAVINGS blowing evacuation of the air reuse of air The system of advanced control of the heating process. The main heating oven The system of initial heating preform outside from the bottle Lower usage of compressed air (savings from 20 to 50%) 6 Lower energy consumption for preforms heating (savings from 6 to 10%)

7 PROCESS OF MACHINE PARAMETERS CONTROL Online monitoring of crucial elements gives information about current condition of particular blow moulding machine elements. The solution prevents unplanned stoppages ensuring continuity of production AUTOMATIC MEASUREMENT 2. TYPE OF MEASUREMENT 3. TEMPERATURE, TORQUE, VIBRATION, BELT TENSION, AIR PRESSURE 4. THE DIAGNOSTIC 5. BEARINGS, TOOTHED BELTS, CHAINS, SERVOMOTORS, MOTORS, PNEUMATICS 6. ANALYSIS RESULT 7. ONLINE INFORMATION ABOUT ELEMENTS FAULTS ON MACHINE TOUCH SCREEN 7

8 ELS BLUELINE VERSION HOT FILL Technical and technological solutions allowing the production of PET containers resistant on the filling temperature up to 88 C. Method of implementation: free choice of the bottle shape, application of nitrogen, heated blow mould, cooling of the PET container using compressed air through the stretching bar, additional cooling of the PET container after exit from the blow mould, lower air consumption up to 88 C in comparison to classical hotfill, standard bottom, low weight of the bottle. 8

9 PREFERENTIAL HEATING SOLUTION FOR OVAL AND ASYMMETRIC BOTTLES VARIABLE CONTROLLED ROTATION Variable but controlled rotation speed allows to generate cold and hot zones on the preforms. PREFORM TRANSFER DIRECTION HOT ZONE COLD ZONE HEATING DIRECTION FAST ROTATION FAST ROTATION SLOW ROTATION SLOW ROTATION HEATING DIRECTION 9

10 ELS BLUELINE MACHINES BOTTLES EFFICIENCY AND PARAMETERS Machine Blow de moulding soufflage machine type ELS Blueline Blueline series Paramètres Bottle parameters des bouteilles Rendements* Efficiency * Cavities Cavités Volume Max Hauteur Max Diamètre Max Number volume height max. diameter max. Diamètre Max neck de diameter col max. ELS ELS Blueline Blueline HiTech Standard Most efficient Volume volume ELS Blueline_ ,5 L 350 mm mm 3000 ELS Blueline_ ,5 L 350 mm mm ELS Blueline_ ,5 L 350 mm mm ELS Blueline_ ,5 L 350 mm mm ,5 L bouteille standard low standard weight bottle ELS Blueline_ ,5 L 350 mm mm ELS Blueline_ ,5 L 350 mm mm 3200 ELS Blueline_ ,5 L 350 mm mm ELS Blueline_ ,5 L 350 mm mm ELS Blueline_ ,5 L 350 mm mm ,5 L standard bouteille low standard weight bottle ELS Blueline_ ,5 L 350 mm mm ELS Blueline_1B 1 7,0 L 350 mm mm 1000 ELS Blueline_2B 2 7,0 L 350 mm mm 2000 ELS Blueline_3B 3 7,0 L 350 mm mm ,0 L standard bouteille low standard weight bottle ELS Blueline_4HF 4 2,5 L 350 mm mm 5000 ELS Blueline_6HF 6 2,5 L 350 mm mm 7000 ELS Blueline_8HF 8 2,5 L 350 mm mm ,5 L bouteille 0,5 L hot pour fill remplissage bottles à chaud * LE RENDEMENT * THE DEFINITIF FINAL EFFICIENCY DEPEND DU IS CONNECTED POIDS DE LA WITH PREFORME PREFORM ET WEIGHT, LA FORME BOOTLE DE LA DESIGN, BOUTEILLE. ETC. 10

11 ELS BLUELINE SERIES SELECTION EQUIPMENT / PARAMETERS ELS Blueline Hi-Tech ELS Blueline Standard Mold and bottom closing system driven by a cam system with servomotor Mold and bottom closing system driven by a cam system with pneumatic cylinders Mold blowing pressure - 40 bars Mold blowing pressure - 25 bars Manufacturer of blowing valves - Eugen Seitz AG Eco Power Diagnostic System Automatic monitoring and diagnostics of operating parts (bearings belts, chains, etc.) option Advanced diagnostics of safety systems Eco Power Heating System Eco Power Stretching System (stretch rods driven by a mechanical system with servomotor) Eco Power Blowing System option Eco Power Compressed Air Recovery System - second generation option Eco Power Hot Air Recuperation System (use of hot air from the heating ovens to preforms preheating) Automatic adjustment of pre-blowing pressure (from HMI panel) Manual adjustment of pre-blowing pressure (pressure switch) HMI panel with a diagonal from 15 HMI panel with a diagonal from 12 Remote diagnostics of the machine via the Internet Hi-tech version of the machine housing Standard version of the machine housing Electronic monitoring of the blowing pressure Blowing pressure monitoring by a pressure switch Roundness control of the preform thread internal shape option Visual inspection (optical) of bottle bottom shape option Monitoring of the amount of preforms in the lower basket Hi-tech version of preforms feeding system housing Cardboards elevator for easier replenishment preforms in the lower basket option option Equipment which supports the transport, assembly and disassembly of blow molds option included not included 11

12 DIMENSIONS OF BLOW MOULDING MACHINES C D E A B 12

13 DIMENSIONS mm* BLOW MOULDING MACHINE ELS BLUELINE SERIES A B C D E ELS Blueline ELS Blueline ELS Blueline ELS Blueline ELS Blueline ELS Blueline 1B ELS Blueline 2B ELS Blueline 3B ELS Blueline 4HF ELS Blueline 6HF ELS Blueline 8HF * FINAL DIMENSION DEFINED BY OPTIONAL CONFIGURATION OF THE MACHINE 13

14 HOW DO WE MANAGE PROJECTS? We consider client s needs and expectations during the whole process of project implementation from engineering design to full production readiness approval. 1 ANALYSIS We analyze client s needs and expectations, taking into account infrastructure and future production plans. CONSULTING 2 and Engineering consulting including machine choice, options implementation. 3 ENGINEERING DESIGN Design of chosen solutions. PRODUCTION 5 Final TRANSPORT AND START UP Worldwide shipping. installation. 4 and Assembly machines testing. 14

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16 Contact HTG INDUSTRY SAS 42 Avenue du Maréchal Foch Senlis - France Tel (0) sales@htgindustry.com Blow moulding machines ELS Blueline for PET bottles production