EPOCA 7. THE INNOVATIVE EMBROIDERY SYSTEM.
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1 EPOCA 7. THE INNOVATIVE EMBROIDERY SYSTEM. EN
2 Textile Creations for the Future. Saurer Embroidery is worldwide market leader for embroidery production systems. The vast expertise of many generations is thus combined with today s knowledge to shape the future of textile production. At Saurer Embroidery textile tradition is merged with state-of-the-art technology in a symbiosis of expertise, quality and safety. Based on over 160 years of experience, Saurer Embroidery is today the leading manufacturer of high-tech embroidery systems. These provide the embroidery industry with innovative solutions from the sketch to the finished embroidered fabric. We are excited to present to you our new Epoca 7. 2 EPOCA 7
3 EPOCA 7 Source: UNION AG 3
4 Epoca 7 the innovative embroidery system sets a new benchmark The Epoca 7 impresses with its increase in productivity of up to 20% and its embroidery speed of up to 700 RPM. The setting options are unique and encompass new technologies on the needle side such as the manual Pentamat control and the thread delivery. Thus, embroidery technology has been reinvented and fulfills future market demands. The new thread monitors and the new thread-cut guarantee trouble-free production of high quality embroidery. ff Maximum productivity and speed ff Premium embroidery quality and technology ff Complete reliability The Epoca 7 has been awarded the E³ label for triple added value. This label has been created by the Saurer Group and stands for a sustainable energy concept, highest economic efficiency and ergonomic solutions, perfectly tailored to the needs of the modern embroidery industry. Embroidery design: Albert Bösch GmbH + Co KG 4 EPOCA 7
5 Triple added value We aim to provide our customers with innovative products that make a difference in their production and profitability. By focusing on our customers requirements and combined with Saurer s philosophy of innovation and sustainability, triple added value has been created. Energy ffenergy savings of up to 5% Economics ffup to 20% increase in productivity ffup to 18% increase in production speed ffup to 30% increase in bore speed ffnew thread monitor with fast and precise thread-breakrecognition minimises mending Ergonomics ffelectronically adjustable machine parameters ffsimple and fast threading ffconvenient and efficient winding and fabric mounting EPOCA 7 5
6 New needle side ActiFeed the new thread delivery It is 20 years since Saurer first presented the active delivery of the embroidery yarn on an embroidery machine. In order to meet the demands of the current embroidery industry, we have further improved and perfected this unique thread delivery. It is thanks to solid bearing surfaces and a very robust construction that the new thread delivery works perfectly, even under the most extreme conditions. The system is complemented by the newly developed Pentafeed. The new lateral guiding of the thread guarantees best quality even with the most delicate yarns. Threading is fast and simple because of the straight thread path. Ergonomic the new MPE control The newly constructed manual Pentamat control (MPE) combines robustness and ergonomic design in an unprecedented way and thus improves your productivity. 6 EPOCA 7
7 Reliable simplicity the thread monitor for standard machines The standard thread monitor combines absolute precision with exceptional reliability. This ensures best embroidery quality and easy handling. Fast borer We have reduced the mass of the borer system. This technique combined with the established direct drive has led to an increase in bore speed of up to 30%. The function SuperBorer ensures top bore speed up to the maximum embroidery speed, depending on the bore hole width. Hightech New rulers for needles and borers The new rulers for needles and borers are made from glass fibrereinforced composite material and are therefore extremely light. They guarantee complete stability and minimum wear and tear. New Pentamat housing When developing the new Pentamat housing, our engineers were focusing on maximum reliability, minimum wear and tear and optimal functionality. The new Pentamat housing sets itself apart because single components can be interchanged easily. Hence the housing does no longer need to be adjusted and set. EPOCA 7 7
8 Top quality at the touch of a button Decades of know-how the Saurer Embroidery standard settings Benefit from our experience. The Epoca 7 has a whole range of standard settings that represent more than 160 years of experience in shuttle embroidery machine manufacturing. Outstanding embroidery quality can be achieved as a rule by simply using those standard settings. Perfect timing the electronic fabric presser The adjustable opening angle and presser timing prevent the fabric presser from causing any distortions. Unique setting the shuttle timing The embroidery process can be optimised at any time and for each type of yarn thanks to the electronically adjustable shuttle timing. This ensures that quality and productivity are further increased for instance, when working with cotton. Hence missing and loose stitches hardly ever occur. 8 EPOCA 7
9 For a diversity of materials a variety of opportunities It ensures optimum settings for each fabric. Settings can be reproduced during all stages from design to serial production. Cotton Smooth and precise continuous thread delivery The adaptation of the thread delivery does justice to diverse requirements regarding effects and fabrics. The correct amount of thread is delivered automatically and reliably without any tension. Lurex Cord Experimenting! Optimise your productivity and give free rein to your creativity! A single touch of a button allows you to return, at any time, to the Saurer Embroidery standard settings. EPOCA 7 9
10 Structure of the machine and drives New machine pillars with stable gearboxes The pyramid-shaped construction of the frame supports is extremely robust and, combined with the power-flow optimised drive gearboxes, gives the machine a striking appearance. The new elements are very stable and directly connected to the foundation. As a result they guarantee smooth operation and minimal vibration at any speed. Maximum performance the new, reinforced drives The reliable and low-maintenance drive system is configured to suit individual requirements. The balanced cam drives are power-flow optimised. They are integrated into the machine pillars on the needle and shuttle sides and thus guarantee smooth operation and precise embroidering at maximum RPM. Optimal distribution of the gearboxes The gearboxes are distributed optimally across the entire machine and integrated into the machine pillars thus ensure smooth operation at maximum production output. The polished cams on the needle and shuttle sides are a result of 160 years of expertise. These cams are decisive factors to guarantee maximum embroidery precision and top quality. 10 EPOCA 7
11 Effortless operation Pinpoint accuracy the electronically controlled fabric presser The electronically controlled fabric presser system has been adapted to be powered even more directly thus reducing the moving mass. This guarantees smooth operation, reduced energy consumption and less wear and tear. The fabric presser fingers can be positioned laterally by performing a simple adjustment at the fabric presser drives. Guaranteed precision adjustable carriage width (optional) A precisely adjusted carriage width is indispensable to achieve perfect quality. This parameter can be set easily and reproduced at any time with an accuracy of 0.1 mm, thanks to the integrated scale. Fast mounting of fabric new lateral tensioning bars for fast adjustment The new lateral tensioning bars are stable and can be adjusted extremely fast. The robust trapezoidal threaded rods ensure that the fabric can be mounted quickly and precisely. Optimised fabric roller drive The new fabric roller drive moves minimal mass thus permits high speed whilst maintaining best embroidery quality. EPOCA 7 11
12 Frame New frame The new embroidery frame has been specifically strengthened and weight-optimised to improve the frame guide. Thus, the new frame embodies maximum dynamics and optimal embroidery precision. Additional Y motor The movement of the frame is precise and highly dynamic thanks to the established rotating ball spindles. The additional motor at the end of the frame ensures optimum power distribution across the entire machine length. It further guarantees smooth operation even at maximum speed. New belt guide The wider driving belts and the innovative belt guide of the closed Y-drive unit as well as the new fourfold bearings of the spindle guarantee minimal vibration and therefore reduce wear and tear. 12 EPOCA 7
13 Shuttle side Perfect handling the unique shuttle changing position Reduce your set-up time when changing shuttles. When opening the rear carriage, the shuttles move automatically into the optimal position for changing. Exceedingly simple flexible cardan shaft The unique drive unit on the shuttle side is maintenance-free and, combined with a high-precision linear guide, extremely reliable. Furthermore, this guarantees maximum accessibility when changing the fabric. Improved angular guide improved rear carriage The design of the rear carriage is very robust. Together with the double-bearing angular guide, it contributes substantially to the high speed of the Epoca 7. This innovative and constructive solution reduces forces and torques thus ensures smooth operation. Thanks to the maintenancefriendly design of the angular guides and the easily accessible lubrication points, the maintenance of the machine is considerably simplified and thus guarantees a long service life. EPOCA 7 13
14 New control unit The entire control unit has been completely reinvented for maximum performance, exceptional reliability and lowest maintenance. New control unit technology The control unit system of the Epoca 7 contains highly dynamic servo drives Made in Germany. The control of the motors as well as the evaluation of the sensors are now carried out directly via a standardised field bus. This ensures that the control unit is up-to-date and ready for future expansion. Thanks to the addition of this latest technology, performance is increased and, at the same time, power loss in the control box is reduced by up to 20% at uniform speed. The sophisticated ventilation system in the newly designed control box guarantees perfect temperature and ensures that all electronic components are optimally cooled. The maintenance-free metal filters are self-cleaning and keep the control box free of dust. 14 EPOCA 7
15 Saurer-Extras Touch-Screen convenient handling A large panel PC with touch-screen guarantees convenient handling. The modern software is self-explanatory and gives a realistic 3D presentation of your designs as well as the embroidery progress. Any machine function can be easily carried out by a single touch of a button. You can retrieve, change and save machine settings, yarn parameters and embroidery programmes. Designs are easily copied onto the machine with drag & drop. ised the intelligent Saurer editor ised enables smart edition, simple correction and unrivalled visualisation for best performance. Many functions which previously have only been possible in punching can all be carried out in ised; i.e. changing the stitch density and stitch length, adapting the overstitches or transforming stitches or entire design parts. New intelligent design processors together with superior optimisers, the verification of stitch rules and visualisation of potential problems guarantee optimal productivity of the embroidery machine. Design optimisers high performance concealed Regardless of the source of the embroidery designs, the integrated Saurer Embroidery design optimisers ensure optimal production. Other highlights of this powerful optimisation software are a vast variety of functions such as reduction of empty-stitches and indication of embroidery problems. Mending for PentaCut machines The new thread monitor recognises thread breaks in a fraction of a second. Should any stitches be missing after a thread break or after a change of shuttles the automatic mending function ingeniously remedies flaws quickly and perfectly without any fuss. Stitches are locked and threads are cut automatically. EPOCA 7 15
16 SAURER AG Zweigniederlassung Arbon Textilstrasse Arbon Switzerland T F sales.embroidery@saurer.com Subject to technical modifications SAURER AG, Zweigniederlassung Arbon;
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