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2 BASE-LINE 2st HALF, 1991 THE INSTITUTE OF PAPER SCIENCE AND TECHNOLOGY Atlanta, Georgia CONTINUOUS BASE-LINE STUDY (MODIFIED) (MILL CORRUGATING MEDIUM DATA FOR JUL-AUG, SEPT-OCT, NOV-DEC, 1991) Project A Progress Report to THE CONTAINERBOARD & KRAFT PAPER GROUP OF THE AMERICAN PAPER INSTITUTE Information contained herein is furnished for your internal use only and is not to be disseminated or disclosed outside your company nor copied or otherwise reproduced without the express written permission of The Institute of Paper Science and Technology March 1, 1992
3 '' I TABLE OF CONTENTS SUMMARY TWO YEAR TREND PLOTS INTRODUCTION PRESENTATION OF DATA Presentation Tables: Table I-H-III Table IV-V-VI Table VII-VIII-IX Table X APPENDIX 26-Lb Corrugating Medium, Bimonthly Averages of Mill Data 33-Lb Corrugating Medium, Bimonthly Averages of Mill Data 40-Lb Corrugating Medium, Bimonthly Averages of Mill Data Data on Conditioning and Testing Environments Notes A and B Used in Tabulation of Mill Data
4 THE INSTITUTE OF PAPER SCIENCE AND TECHNOLOGY Atlanta, Georgia CONTINUOUS BASE-LINE STUDY (MODIFIED) (MILL CORRUGATING MEDIUM DATA FOR JUL-AUG, SEPT-OCT, NOV-DEC, 1991) SUMMARY MOISTURE CONTENT, % Medium Grade Wt. 26 Max. Min. Ave. Total JUL-AUG Recycled (26) 7.5 Total (10) 7.5 SEPT-OCT (29) Recycled Total (10) 7.5 NOV-DEC (29 Recycled (11) 33 Max Min Ave. 7.7 (19) 7.5 (7) 7.7 (22) 7.3 (8) 7.7 (22) 7.4 (8) 40 Max Min Ave. 7.8 (4) 6.9 (1) 7.8 (4) 7.1 (1) 7.7 (7) 7.1 (2) BASIS WEIGHT 26 JUL-AUG SEPT-OCT NOV-DEC Total Recycled Total Recycled Total Recycled Max Min Ave (26) 26.3 (11) 26.2 (29) 26.4 (10)26.2 (29) 26.3 (11) 33 Max Min Ave. (19) 33.3 (7) (22) 33.2 (8) (22) 33.3 (8) 40 Max Min Ave (4) 39.8 (1) 39.8 (4) 39.7 (1)39.9 (7) 39.8 (2) Max. and Min. values are current machine averages. Ave. is current C.KP.G. average, number of machines is indicated in parentheses.
5 Project SUMMARY (cont.) CALIPER 26 Max. Min. Ave. Total JUL-AUG Recycled (18) 11.6 SEPT-OCT Total Recycled (7) 11.4 (21) 11.9 NOV-DEC Total Recycled (7)11.5 (21) 11.8 (8) 33 Max Min Ave (19) 11.6 (5) 11.3 (19) 11.0 (5)11.2 (18) 10.9 (5) 40 Max Min. Ave (4) (1) 13.2 (4) (1)13.3 (7) (2) CONCORA Medium Grade Wt. 26 Max. Min. Ave. JUL-AUG Total (26) Recycled SEPT-OCT Total Recycled (11) 61.8 (29) 60.9 NOV-DEC Total 75.0 Recycled (9)62.0 (29) 60.8 (10) 33 Max Min Ave (18) 79.1 (6) 75.4 (21) 75.8 (7)75.0 (21) 78.0 (7) 40 Max Min Ave (4) 76.8 (1) 80.7 (4) 80.8 (1)78.1 (6) 65.5 (1) Max. and Min. values are current machine averages. Ave. is current C.K.P.G. average, number of machines is indicated in parentheses.
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7 Project Proj eot Seventy-Four ~~~~~~~~Report 2YEAR TREND PLOT FOR CALIPER1-26 LB 11 w MEDIUM BI-MONTHLY AVERAGES LB w :i 11 0 Cp A Cp 11 Cp Cp ll~~~~p C~l MEDIUM BI-MONTHLY AVERAGES
8 Project Project Seventy-Four ~~~~~~~Report (2 YEAR TREND PLOT FOR CONCORAJ -26 LB 70 0c 0 z 0 C, %. 5% 55 MEDIUM BI-MONTHLY AVERAGES LB % m 0 0 z AVG -.5% I P Pb~ C AC 209 9, 0; / 10, e SP 40 SP~~~~~~~~~~~~~ MEDIUM BI-MONTHLY AVERAGES
9 Project Project Seventy-Four ~~~~~~~Report YEAR TREND PLOT FOR RING CRUSH)J -26 LB 36 I C.) z % AVG '11L - - 5% 28 9 A MEDIUM BI-MONTHLY AVERAGES -~o33 LB 60 I V) 0 z % L I c~~~~~~~~~~~~~~~p CP 1:8 q C (dbl (;? 1 -; MEDIUM BI-MONTHLY AVERAGES
10 Project Project Seventy-Four ~~~~~~~Report ~2 YEAR TREND PLOT FOR STFI -26 LB 15r i 14 U. - 1 N N ~~ ~ N ~~~~~~N N1 Cb CO I~b 01-1 N MEDIUM BI-MONTHLY AVERAGES -c33 LB I- co, % - 5% 15.14'( ~ + il 1~1CP / - ~ C 14 CP/ / Ii I 413N le N~ MEDIUM BI-MONTHLY AVERAGES
11 Project INTRODUCTION The continuous base-line study (modified) is a compilation of bimonthly averages of mill test data obtained routinely on 26-lb, 33-lb, and 40-lb corrugating medium manufactured in the member mills of C.K.P.G. Mill data are included for moisture content, basis weight, caliper, Concora, C.D. ring crush, and C.D. STFI tests made on the production of individual machines which produced at least 500 tons of one of three major grade weights during a given period. Participating mills are asked to report reel moisture content, basis weight, and moisture content corresponding to the basis weight measurement. The latter two measurements are used to compute the adjusted basis weight corresponding to a moisture content of 7.8%. Only the reel moisture content and the adjusted basis weight are included in the report. PRESENTATION OF DATA For the three major grade weights of corrugating Medium referred to earlier, data on conditioning and testing environments, mill test averages for moisture content, adjusted basis weight, caliper, Concora, C.D. ring crush, and C.D. STFI are compiled in the following tables. Table Number I-II-I IV-V-VI VII-VIII-IX Description Mill Test Averages on 26-lb Corrugating Medium Mill Test Averages on 33-lb Corrugating Medium Mill Test Averages on 40-lb Corrugating Medium X Data on Conditioning and Testing Environments The procedure used in calculating cumulative machine averages, machine indexes, and C.K.P.G. indexes are described in the appendix. In the tables, an following a company code indicates a medium manufactured from recycled fibers.
12 Project Table I Averages of Mill Quality Data for JUL-AUG, LB Corrugating Medium Code Moisture Content Percent Adj. Basis Wt. *A Lb/M Sq. Ft. Caliper Mils A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C2 C4 C5 D1 D2 D3 D4 E3 E4 E5 F1 F2 F3 F4 F5 G1 G2 G3 G4 G5 H1 H Notes A and B are given in the appendix.
13 Project Table I (Cont) Averages of Mill Quality Data for JUL-AUG, LB Corrugating Medium Code Concora CD Ring Crush CD STFI Lb/ln. A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C2 C4 C5 D1 D2 D3 D4 E3 E4 E5 F1 F2 F3 F4 F5 G1 G2 G3 G4 G5 H1 H Note B is given in the appendix.
14 Project Table II Averages of Mill Quality Data for SEPT-OCT LB Corrugating Medium Code Moisture Content Percent Adj. Basis Wt *A Lb/M Sq. Ft Caliper Mils A1 A2 A3 A4 A5 B1 B3 B4 B5 C2 C4 C5 D1 D2 D3 D4 E3 E4 F1 F2 F3 F4 F5 G1 G2 G3 G4 G5 H1 H2 H Notes A and B are given in the appendix.
15 Project Table II (Cont) Averages of Mill Quality Data for SEPT-OCT LB Corrugating Medium Code Concora CD Ring Crush CD STFI Lb/ln. A1 A2 A3 A4 A5 B1 B3 B4 B5 C2 C4 C5 D1 D2 D3 D4 E3 E4 F1 F2 F3 F4 F5 G1 G2 G3 G4 G5 H1 H2 H Note B is given in the appendix.
16 Project Table III Averages of Mill Quality Data for NOV-DEC, LB Corrugating Medium Code Moisture Content Percent Adj. Basis Wt. *A Lb/M Sq. Ft Caliper Mils A1 A2 A3 A4 A5 B1 B3 B4 B5 C2 C4 C5 D1 D2 D3 D4 E3 E4 F1 F2 F3 F4 F5 G1 G2 G3 G4 G5 H1 H2 H Notes A and B are given in the appendix.
17 Project Table III (Cont) Averages of Mill Quality Data for NOV-DEC, LB Corrugating Medium Code Concora CD Ring Crush CD STFI Lb/ln. A1 A2 A3 A4 A5 B1 B3 B4 B5 C2 C4 C5 D1 D2 D3 D4 E3 E4 F1 F2 F3 F4 F5 G1 G2 G3 G4 G5 H1 H2 H Note B is given in the appendix.
18 Project Table IV Averages of Mill Quality Data for JUL-AUG, LB Corrugating Medium I Code Moisture Content Percent Adj. Basis Wt *A Lb/M Sq. Ft Caliper Mils A1 A2 A3 A4 A5 B1 B2 B3 B5 C2 C4 C5 D1 D2 D3 E3 E4 E5 F2 F3 F4 F5 G1 G2 G3 G5 H1 H i I Notes A and B are given in the appendix.
19 Project Table IV (Cont) Averages of Mill Quality Data for JUL-AUG, LB Corrugating Medium Concora Code CD Ring Crush CD STFI Lb/ln. A1 A2 A3 A4 A5 B1 B2 B3 B5 C2 C4 C5 D1 D2 D3 E3 E4 E5 F2 F3 F4 F5 G1 G2 G3 G5 H1 H Note B is given in the appendix.
20 Project Table V Averages of Mill Quality Data for SEPT-OCT LB Corrugating Medium Code Moisture Content Percent Adj. Basis Wt *A Lb/M Sq. Ft Caliper Mils A1 A2 A3 A4 A5 B1 B3 B5 C2 C4 C5 D1 D2 D3 E3 E4 F2 F3 F4 F5 G1 G2 G3 G5 H1 H Notes A and B are given in the appendix.
21 Project Table V (Cont) Averages of Mill Quality Data for SEPT-OCT LB Corrugating Medium Code Concora Cur. Cum. Av. Av. Ind. *B CD Ring Crush CD STFI Lb/ln. A1 A2 A3 A4 A5 B1 B3 B5 C2 C4 C5 D1 D2 D3 E3 E4 F2 F3 F4 F5 G1 G2 G3 G5 H1 H Note B is given in the appendix.
22 Project Table VI Averages of Mill Quality Data for NOV-DEC, LB Corrugating Medium Code Moisture Content Percent Adj. Basis Wt. *A Lb/M Sq. Ft Caliper Mils A1 A2 A3 A4 A5 B1 B3 B5 C2 C4 C5 D1 D2 D3 E3 E4 F2 F3 F4 F5 G1 G2 G3 G5 H1 H Notes A and B are given in the appendix.
23 I I Project Table VI (Cont) Averages of Mill Quality Data for NOV-DEC, LB Corrugating Medium Code Concora CD Ring Crush CD STFI Lb/ln. A1 A2 A3 A4 A5 B1 B3 B5 C2 C4 C5 D1 D2 D3 E3 E4 F2 F3 F4 F5 G1 G2 G3 G5 H1 H I Ii I Note B is given in the appendix.
24 Project Table VII Averages of Mill Quality Data for JUL-AUG, 1! LB Corrugating Medium Moisture Content Percent Co,de Adj. Basis Wt *A Lb/M Sq. Ft Caliper Mils B1 B3 F2 H Notes A and B are given in the appendix.
25 Project Table VII (Cont) Averages of Mill Quality Data for JUL-AUG, LB Corrugating Medium Code Concora Cur. Cum. Av. Av. Ind. *B CD Ring Crush CD STFI Lb/ln. B B F H Note B is given in the appendix.
26 _J Project Table VIII Averages of Mill Quality Data for SEPT-OCT 1991 Moisture Content A Percent Coode Cu Av dj. Basis Wt. *A Lb/M Sq. Ft. r. Cum. Ind..Av. *B 40 LB Corrugating Medium Caliper Mils B B F H Notes A and B are given in the appendix.
27 Project Table VIII (Cont) Averages of Mill Quality Data for SEPT-OCT 1991 Concora CD Ring3 Crush Coide Cur. Clurn. Ind. Av. A v. *B 40 LB Corrugating Medium CD STFI Lb/ln. B , B B F H Note B is given in the appendix.
28 Project Table IX Averages of Mill Quality Data for NOV-DEC, 1991 Moisture Content A dj. Basis Wt *A Percent Lb/M Sq. Ft. Code Av.Av. *B 40 LB Corrugating Medium Caliper Mils B B B D F F H Notes A and B are given in the appendix.
29 Project Averages of Mill Quality Data for Table IX (Cont) NOV-DEC, LB Corrugating Medium Code Concora Cuir. Cum. A\ v. Av. Ind. *B CD Ring Crush CD STFI Lb/ln. B B3 65.! B5 D2 86.z4 1~ F2 73.( F H !i Note B is given in the appendix.
30 Project It should be explained that the number of machines for which data are compiled in each table for a specified period varies for these reasons: a machine must have (a) produced at lease 500 tons of the pertinent grade weight during the specified period, or (b) produced 500 tons of the pertinent grade weight during ANY ONE OR MORE of the 12 months prior to the specified period (so that a cumulative average is available), to be included in a given table. I
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32 Project APPENDIX NOTES A AND B USED IN TABULATIONS OF MILL DATA Notes A and B used in the tables of mill data are given below; these notes define the procedure used in calculating adjusted basis weight, machine index, and C.K.P.G. index. It should be stressed that each formula is applicable only to a specific physical property of a specific grade weight of corrugating medium. NOTE A: Adjusted basis weight (ABW) = reported weight (RBW) adjusted to moisture content 7.8%: ABW = RBW [ (100 - reported moisture content, %) / ( ) ] NOTE B: Machine index (%) = [ (current machine average / cumulative C.K.P.G. average) * 100 ] Where Cumulative C.K.P.G. average = [ CA's for previous six periods, excluding current CA / 6 ] C.K.P.G. index (%) = [ (current C.K.P.G. average / cumulative C.K.P.G. average) * 100 ] Where Current C.K.P.G. average = [ CMA's for current period for all machines / number of machines ] CMA = current machine average for a specific physical property of a specific corrugating medium grade weight obtained during a given period on a specific machine. C = current C.K.P.G. average for a specific physical property of a specific corrugating medium grade weight obtained during a given period.
33 Project THE INSTITUTE OF PAPER SCIENCE AND TECHNOLOGY er H. Van Eperen Group Leader Paper Analysis Group DeWayne H. Mayo Senior Technician Paper Analysis Group Approved By: Barry W. Crouse Director Research Services Division
34 IPST HASELTON UBRARY
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