Factory planning next steps

Transcription

1 Congress Factory planning next steps September 20-21, 2016

2 2 Factory planning next steps About Us Exzellente EN PLANEN+BAUEN Factory planning next steps Werkzeugmaschinenlabor WZL The Laboratory for Machine Tools and Production Engineering of RWTH Aachen University conducts both fundamental and application-oriented research and comes up with solutions for productivity improvements which meet the requirements of today s industrial practice. An important particular field is the transmission and power train technology. The WZL Gear Department is a team of scientists from the chairs of Machine Tools and Manufacturing Technology, who focus on topics and problems which are related to transmission and gear design, process simulation and optimisation as well as gear noise and fatigue testing. Rheinisch-Westfälische Technische Hochschule Aachen (RWTH) With its 260 institutes in nine faculties the RWTH Aachen University belongs to the leading European scientific and research institutions, especially in the engineering and natural sciences. Therefore, the RWTH Aachen University has been occupying the top of the German university rankings since years. The key success factors are: the excellent reputation among the German companies, close cooperation with the industry, academic excellence and high-level research combined with a strong practical orientation. All those factors make the RWTH Aachen University one of the largest research campuses in this part of Europe. WZLforum an der RWTH Aachen Located in Aachen s world famous center for research in engineering sciences, the WZLforum brings together the latest developments from the Laboratory for Machine Tools and Production Engineering (WZL) and the Fraunhofer IPT. We help career starters with their entry into the profession and equip personnel from specialists to senior managers with the know-how to put these latest findings into practice. Fraunhofer-Institut für Produktionstechnologie IPT On behalf of its clients, the IPT develops and optimises solutions for modern production facilities. The objective of the Fraunhofer Institute for Production Technology IPT is the application- and industry-related research and development for companies of the whole manufacturing industry. The work results obtained are directly set into operational practice of their clients by the IPT. The industry focus ranges from the automotive industry and its suppliers, in particular the tool and mold construction, over the aerospace as well as fine mechanics and optical industry to the machine tool manufacture. Involved Institutes:

3 Greetings Factory planning next steps 3 Factory planning next steps More than ever planning a factory means team effort. It requires the integrated collaboration of mechanical, industrial and civil engineers, architects and city planners and numerous stakeholders to ensure a prompt, cost effective and flexible result. We would like you to join us in discussing the different options. What needs to be done to create real value through proper factory planning? We have several successful representatives from industry and research who will share their expertise on the following topics: Prof. Dr.-Ing. Dipl.-Wirt. Ing. Günther Schuh n Agile Design of Factories and Planning Processes n The Factory of the Future n Potential for Total Cost of Ownership (TCO) Reduction n Integrated Building and Equipment Design and Layout We look forward to welcoming you in Aachen very soon! Sincere regards Prof. Dr.-Ing. Dipl.-Wirt. Ing. Günther Schuh Prof. Dr.-Ing. Achim Kampker Prof. Dr.-Ing. Achim Kampker Dr.-Ing. Peter Burggräf Dr.-Ing. Peter Burggräf

4 4 Factory planning next steps The Event What Does the Congress Offer? The congress Factory Planning next steps offers the unique opportunity to gather new ideas for your factory and factory planning. Leading edge companies will present their view and approaches on the factory of the future as well as topics on global production systems and further strategic topics addressing top management. Planners and project leaders experience best practices presented by experienced factory planning experts as an impulse for current and future projects. Furthermore, leading scientists will give an outlook on the developments of the next ten years and their impact on factories. Who Am I Going to Meet? A good network is the most important thing in an increasingly fast revolving world. More than 500 visitors will attend the congress this year make use of this unique opportunity to build your factory planning network. You need a pitch for your current project? Discuss with the presenters and further experts from industrial practice and science during the breaks, the soiree and get new ideas during the workshops. You need a construction company to realise your factory extension? The industrial exhibition is the place-to-be as leading companies from construction, engineering, machinery, robotics and digital solutions will present their competencies. We want you to become part of our community which aims to unite all important players at one place!

5 Collaboration Partners Factory planning next steps 5 RWTH Aachen University Founders: Prof. Dr. Sigrid Brell-Cokcan Chair of Individualised Building Production Prof. Dr. Dirk Müller E.ON Energy Research Center Prof. Dr. Markus Feldmann Institute of Steel Structures Prof. Dr. Jürgen Rossmann Institute for Man-Machine-Interaction Prof. Dr. Josef Hegger Institute of Structural Concrete Prof. Dr. Günther Schuh Chair of Production Engineering Prof. Dr. Achim Kampker Chair of Production Engineering Prof. Dr. Martin Trautz Chair of Structures and Structure Design Prof. Dr. Markus Kuhnhenne Faculty of Civil Engineering Prof. Dr. Christoph van Treeck Institute of Energy Efficiency and Sustainable Building E3D Prof. Dr. Peter Letmathe Chair of Controlling Industrial Advisory Board: Autodesk GmbH Detlev Reicheneder, Senior Industry Manager GOLDBECK West GmbH Andreas Rieger, CEO Carpus+Partner AG Dirk Beyer, Attorney HENN GmbH Prof. Dr. Gunter Henn, CEO Daimler AG Dr. Gerd Schlaich, Head of Factory Planning Mercedes-Benz Cars McKinsey & Company, Inc. Davide Gronchi, Senior Operations Expert Drees & Sommer Advanced Building Technologies GmbH Andre Boers, Associate Partner, Managing Director TRUMPF GmbH & Co. KG Jürgen Schäfer, Head of Machinery and Construction

6 6 Factory planning next steps Congress + Our Vision n The World will change over the next 20 years as much as it has done over the last 100 years. n Individual disciplines currently work isolated from one another. Today, it is necessary to integrate and bridge these different disciplines. n It will be possible to reduce planning costs by 50% and improve flexibility through integrated production systems and building design. n The factory of the future is more than just a factory it is a living space providing an improved quality of life. n A turbulent environment requires innovative organisational structures. Like a professional deep-sea sailing team, planners will have to react quickly and agilely to unexpected new developments. n In the future the competitiveness of manufacturing companies will be significantly determined by their factories as well as by their excellent planning. Breaking New Ground The intention of this congress is to shape the future of the factory and factory planning. The programme and the visitors to the congress are composed of interdisciplinary experts who will address topics from their perspective to establish a common and universal target. The challenges for the future will be addressed from the perspective of architects, civil engineers, production and factory planners and the owners. Subsequently, two parallel sessions will be held focusing on the planning process and future factory concepts. We do not want to draw a picture of the factory of the future just from our point of view, we want to create this picture in collaboration with our visitors. We are determined to develop creative and innovative ideas through an open and interdisciplinary dialogue. By providing a world café, we would like to foster creativity and enable you to discuss the presentations and share your thoughts in an innovative environment. By following this open approach, we wish to connect everyone and create synergies which will utilise your full creative potential.

7 The Target Group Factory planning next steps 7 Production & Factory Planners The planning of a production system has changed significantly throughout the last few years. Uncertainty and decreased time budgets require a parallelised and interlinked planning while an increased demand for efficiency leads to a value-oriented planning. Confronted with these challenges, we want to develop and discuss new planning approaches. We are convinced that intelligent planning can halve the costs and time during the planning phase. Architects The factory of the future is more than a production facility and work space, it creates and enhances quality of life. Innovative companies from the IT business provide role models for designing high-quality work environments. This aspect will gain more and more relevance in the battle for high-potential employees. In addition, new obstacles arise reintegration of the factory into an urban environment regarding emissions, use and architecture. We would like to invite you to discuss the trends and innovative solutions for the factory of the future. Civil Engineers The building phase is crucial for the early success of the factory. It determines whether the planned SOP can be achieved. Lean construction plays a central role in this context as it has the ability to massively decrease the required time. Furthermore, the application of innovative building structures and materials facilitate a quick realisation and sustainability on an ecological and economic level. Support us in revolutionising industrial buildings as well as their realisation process. Owners The factory of the future will be vastly different from what we know as a factory today. It is a highly-efficient manufacturing site, possesses an intelligent energy management system and a self-optimising production. Furthermore, Industry 4.0, the connection of product, production and IT will provide completely new ways of manufacturing. Join us in designing the manufacturing process of the future!

8 8 Factory planning next steps Programme Day Welcoming Speech The Third Space The Organization and Architecture of Innovation Prof. Dr. Gunter Henn, Henn GmbH Planning and Realization of a State-of-the-Art Plant in Mexico Dr. Raymond Wittmann, BMW Group Coffee Break and Visit of the Exhibition FP1: Strategic Factory Planning I New Factory Design to Business Evolution Tobias Ell, Carpus+Partner AG The Factory of the Future Dr. Peter Burggräf, WZL, RWTH Aachen FP2: Factories of the Future I Industry 4.0 in Practice an Application by Bosch Power Tools Laszlo Füko, Robert Bosch Power Tool Elektromos Szerszámgyártó Kft. Agile Factories Swen Niebann, Autodesk GmbH Innovative Greenfield Project the Arçelik Digital Lighthouse Oguzhan Özturk, Arçelik A.Ş Lunch Break and Visit of the Exhibition FP3: Strategic Factory Planning II Intercultural Cooperation in Planning Projects Dr. Sabine Wittmann, GIZ GmbH Developing and Realising the Vision of a new R&D Centre Swen Engelhaupt, Vaillant Group Production and Production Planning in India Anil Surana, Paras Wires Pr. Ltd. FP4: Factories of the Future II Sustainability and Productivity in the Factory of the Future Johannes Kreißig, DGNB e.v. Organisation of International Production Networks and their Requirements Towards Factory Planning Frank Theil, Robert Bosch GmbH Digital Structures for Real Values Impact of Industry 4.0, Big Data, IoT on Production, Buildings and Security Klaus Dederichs, Drees & Sommer Projektmanagement und bautechnische Beratung GmbH FP5: Digital Factory Planning Simultaneous Up-Front Design for a Digital Factory René Szepanski, Unity AG & Marin Mandov, Otte Projektmanagement GmbH Industry 4.0 Experiences in Intra-Logistics Marco Gebhardt, Gebhardt Fördertechnik GmbH Additive Manufacturing Influencing Factory Design Alexander Oster, Autodesk GmbH Lunch Break and Visit of the Exhibition Breakout Session (Details Page 10) Soiree

9 Factory planning next steps 9 Programme Day Production Clinic Model for the RWTH Aachen Campus and Lead Plants in a Global Production Network Prof. Dr. Günther Schuh, WZL, RWTH Aachen Workshop Session (Details Page 11) or Panel Discussion Coffee Break and Visit of the Exhibition FP6: Operative Factory Planning How do I Set up a BIM Project? Organisational, Technical and Contractual Implementation Dr. Jérôme Frisch, Institute of Energy Efficiency and Sustainable Building E3D Digital Twins and Virtual Testbeds: Aspects of Industry 4.0 for an Efficient BIM Planning Prof. Dr. Jürgen Rossmann, Institute for Man-Machine-Interaction Mission Impossible a Field Report from the International Project World Dr. Gerd Schlaich, Daimler AG FP7: Innovative Solutions for the Factory Building Construction 4.0 Andreas Rieger, GOLDBECK West GmbH Individualised Production for the Construction Site of the Future Prof. Dr. Sigrid Brell-Cokcan, Chair of Individualised Building Production Automized Construction Factories and Robotized (Dis-)Assembly Prof. Dr. Thomas Bock, Chair for Building Realisation and Robotics, TU München Lunch Break and Visit of the Exhibition The Production of the Future Using the Example of Automotive Small Series Prof. Dr. Achim Kampker, Deutsche Post DHL Group End of event Sessions Strategic Factory Planning In today s environment factory planning is more than just a project, it is of strategic importance. During this session, global experts will discuss the interaction between factory planning and strategy. Factories of the Future The Factory of the Future is highly efficient, modular, intelligent and offers an attractive workspace for employees. The role of the Factory of the Future concerning competitiveness is addressed in this session. Digital Factory Planning New technologies impact our approach towards factory planning. This session focuses on digital technologies accelerating the ramp-up phase and lays the base for increased factory performance and management. Furthermore 3D-printing and the impact on production will be addressed. Operative Factory Planning Today, we witness a massive increase of complexity in actual factory planning projects in addition to cost and time pressure. To be able to plan successful factories in this environment, we need innovative approaches and solutions for planning and execution. How tackle these challenges will be the topic of this session. Innovative Solutions for the Factory Experience the Factory of the Future today! The target of this session is to present particular solutions from Industrie 4.0, production technology and architecture ready to be implemented. Gather new ideas and impulses, experience what is already feasible today and what your factory can gain.

10 10 Factory planning next steps Programme Breakout Sessions Virtual Reality in Factory Planning AIX Cave der RWTH Aachen As part of the Cluster of Excellence Integrative Production Technology for High Wage Countries the application flapassist that supports the planners by means of virtual reality and the visualisation of information for the layout of the factory is currently being developed. This programme makes it possible for the planners to walk on factory models within virtual environments during the ongoing planning. At the same time, it is possible to use different visualisation technologies within the virtual environment in order to look at indicators relevant for planning. Annotations and comments can also be saved with the help of an annotation system. FlapAssist is developed in the context of the Virtual Production Intelligence. C+P Shopfloor The Intelligent Office Building Carpus+Partner AG Extraordinary workspaces and technology concepts lead to an increase in employee productivity. You will get the chance to explore the innovative office of the Carpus+Partner AG which is certified by the German Sustainable Building Council and EuBac and also awarded with the Iconic Award for visionary architecture, innovative products and sustainable communication. RWTH Aachen Campus Guided Tour WZL and Cluster Production Technology WZL, RWTH Aachen During the guided tour surrounding the Laboratory for Machine Tools and Production Engineering (WZL) and the Fraunhofer Institute for Production Technology (IPT) participants will get the chance to have a close look at the current research findings in the area of assembly. In this context, the Smart Automation Lab of the WZL will also present innovative solutions for the realisation of customised, multi-variant assembly automation with the help of Industry 4.0. RWTH Aachen Campus Guided Tour Demonstration Factory and Smart Logistics WZL, RWTH Aachen The Demonstration Factory is a pivotal part of the Cluster of Logistics at the RWTH Aachen Campus. Its aim is the integration of practice, research and further education. It offers the production of prototypes and products in pilot production and also provides the opportunity for partners from industry and research to examine production systematic questions in the actual factory. Digital Transformation in practice at the European 4.0 Transformation Center European 4.0 Transformation Center Together with its matriculated members at the RWTH Aachen Campus Bossard, EPLAN, exceet Secure Solutions, PSI Automotive & Industry as well as PTC the European 4.0 Transformation Center shows real experiences with e.go and other use cases: Agile manufacturing and digital development platforms; Industry 4.0 in production; car to cloud and back with monitoring, connectivity and apps; new business models for efficient C-parts processes; definition and implementation of strategic programmes for the digital transformation in companies. The Historic Downtown of Aachen Guided Tour The 2000-year-old historic downtown of Aachen invites you to take a look at its picturesque streets, historical buildings and stunning architecture. In the course of the tour, the participants will experience Aachen in all its facets and hear countless stories about and around the Cathedral and City Hall. At the Cluster of Production Technology both industry and university entities work in close harmony on different demonstration projects, developing relevant production technologies of the future. Discover the newly built research areas in the fields of lightweight design, assembly of electric vehicle modules, development of electric vehicle components as well as manufacturing of requirement-conform tools.

11 Factory planning next steps 11 Workshops 1 Factory Planning in the Digital Era (english) McKinsey & Company, Inc. n What are the opportunities that digital manufacturing brings to greenfield production facilities? How will the process to plan new factories be influenced by digital tools and capabilities? n We will play around these thoughts during an interactive session with industry and digital experts. We will try to give answers and define what your company should not underestimate when facing the next digital greenfield design 2 Interactive Determination of Cycle Times for an Assembly-Line WZL, RWTH Aachen n Solving specific assembly problems From vision to determining cycle times n Participatory implementation of cycle principles based on a use case n Planning of complex interrelationships of assembly sequence, capacity and variant creation with the help of a visualisation tool 3 Industry 4.0 in Assembly: From strategy to Realisation WZL, RWTH Aachen n Development of a feasible joint vision for Industry 4.0 in assembly on system, line and workstation level n Presentation of a general approach and best-practice use cases for Industry 4.0 strategy development and realisation n Interactive tasks about planning, traceability, business models and human-machine interface 4 Participatory Layout Planning for Body- and Assembly-Lines WZL, RWTH Aachen n Usage of the factory planning tool for block layout planning to scale n Joint development of an ideal layout based on a use case n From value stream analysis to conceptual and detailed planning of machine and floor space arrangement n Evaluation and visualisation of the developed layout concepts 5 Optimisation of Workflows through Upstream Process and Material Flow Optimisation Autodesk GmbH n Visualisation and optimisation of designs in a digital factory n Tools for measuring the capacity constraints and transport times in the production process n Evaluation of different planning and layout alternatives 6 Experience Reports on Digital Transformation European 4.0 Transformation Center n The members of the European 4.0 Transformation Center report in various speeches on their experiences with digitalisation projects of business models, products and processes 7 Participatory Planning Methods Top-down and Bottom-up Approaches Carpus+Partner AG n How the end-user, the employee, the core planning team and the management should be involved in the conceptual development of future work spaces 8 Managing Change Self-Organisation and Transformation Carpus+Partner AG n How companies may autonomously improve their work environment and how humans can be integrated in the transformation process Panel Discussion: Future work environment What should we be prepared for?

12 12 Factory planning next steps Industrial Exhibition Parallely to the overall event an industrial exhibition will take place. The newest products, approaches and software solutions relating to the topics assembly, factory planning, Building Information Modeling and building materials will be presented there. At the exhibition stands you will have the opportunity to discuss innovative product and software solutions for current problems with planners, architects, building or software companies and robot manufacturers. Beyond that, you have the chance to try these innovative solutions for yourself. For instance, tools for balancing assembly lines, software solutions for planning and visualising factories, innovative 3D-CAD programmes and new building materials will be presented. Furthermore, theme islands will be installed within the industrial exhibition so that you will be able to discuss topics like future factories or assembly concepts with our experts from both industry and research fields. Thereby, networking is actively enhanced so that you will find just the right persons to talk to about the topics that interest you. Take the chance it is worth it! Please feel free to contact us! For further information and for registration details please visit:

13 The Overall Event Factory planning next steps 13 In parallel to the congress events on related topics will take place in the same building. Thus, synergies can be created and the networking character of the event will be enhanced. BIM Convention Planning, Construction, Operation BIM starts the digital future of buildings. 8 th Assembly Forum Highly-efficient production with minimum investment, Industry 4.0-based assistance systems, highly automated assembly system and innovative organisation structures are focused in this event. Lean Enterprise Congress Experts present lean applications and learning games in the context of Industry 4.0 and sustainability. Trends from our benchmarking Lean Administration show how to implement lean in the indirect departments. Cases on Industry 4.0 will be shown in our demonstration factory. Practice Forum Experience Digital Transformation Using the example of the electric mobility start-up e.go Mobile AG and experiences from the partners in our European 4.0 Transformation Center, participants of this forum feel and discuss chance and success factors of digital transformation for their own projects. Congress Factory planning next steps 8 th Assembly Forum BIMconvention Practice Forum Experience Digital Transformation Lean Enterprise Congress Exzellente EN PLANEN+BAUEN

14 14 Factory planning next steps Organisational Information Datum September 20-21, 2016 Venue Eurogress Aachen Monheimsallee Aachen, Germany Soiree Tivoli Business & Events Krefelder Str Aachen, Germany Contact Us WZLforum ggmbh Steinbachstraße Aachen, Germany Ms. Maike Zweerings, M. Sc. Phone Fax Internet Registration Fee 1250,- Included in the registration fee are the congress documents, lunch, refreshments during breaks as well as participation in a soiree. Please, first pay the fee after receiving your invoice. Bookings cancelled up to one week before the congress will be subject to a fee of 100,- for administration costs. No-shows or late cancellations will be charged and the full participation fee will be invoiced. Registration Please kindly register using the attached form or directly until September 13, 2016 at WZLforum an der RWTH Aachen. Of course, a temporary registration by phone is also possible. In the case that your written registration does not reach us by September 13, 2016, we reserve the right to reassign your place temporary reserved to another interested party. The number of participants is limited. The registrations will be considered by the order of their reception. Accommodation aachen tourist service e.v. Postfach Aachen, Germany Phone Fax booking@aachen-tourist.de Internet We have established a certain contingent of rooms for you: Further information on the congress program at: Next Events 2016 September Oktober 26 Oktober Aachener Montage-Tagung 4. Elektromobilproduktionstag Woche der Elektromobilität

15 Factory planning next steps 15 Registration Congress Factory planning next steps September 29-30, 2016 Hereby I register to the congress Factory planning next steps at a fee of 1250,-. I was informed about the event by the company/ the University chair (please fill in only in case you were not informed by WZLforum). I will take part in the Workshop*: I will visit the Breakout Session*: Surname* First Name* Titel Company* Department Street / P.O.Box* Zip code / City* Country Phone* Fax * Signature Date *Input requested Please send the filled out form to WZLforum an der RWTH Aachen, Steinbachstr. 25, Aachen or send it per fax to +49(0) 241 / In case of several registrations please copy the reply card. In addition there is an option to register online at I hereby agree that my name and my business address will be registered. Exclusively for the purpose of the organization of the seminar, and that my name and address will be electronically processed and saved. Information on data privacy protection: your data will be used for postal submission of similar offers (see GTC). We would be pleased to send you event information: also per only per We may use your data for purposes of advertising per post or per unless you request not to.

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