Manual Transmission Technology, Trends, and Future Directions An Industry Seminar Sponsored by The Lubrizol Corporation

Transcription

1 Educational Content Reviewed and Facilitated by SAE International Professional Development and Manual Transmission Technology, Trends, and Future Directions An Industry Seminar Sponsored by The Lubrizol Corporation Venue Hotel Le Royal Meridien October 4th & 5th 2011

2 SPEAKER S PROFILES Ottmar Back, Vice President, Series and Application Development, HOERBIGER. Ottmar Back is Vice President for Series and Application Development at HOERBIGER Synchrontechnik GmbH & Co. KG. Since 1998, he has also held positions at HOERBIGER as Project Manager for Customer Projects in the Synchronizer Division, Manager of Synchroniser Development, and Director of Sales for the Car Division. Prior to that, Mr. Back spent 12 years at Daimler-Benz AG in research and development where he was involved in gas turbine technology, driveline components, and manual transmission synchronisers. He Frank holds Casimir, a Dipl.-Ing. Chief in Engineer, Mechanical Manual Engineering Transmissions, from the University GETRAG of Kaiserslautern. FORD Frank Casimir is Chief Engineer, Manual Transmissions at GETRAG FORD Transmissions located in Cologne, Germany. He started his career in the powertrain organization of Ford Motor Company as a CAE specialist in 1989, and held various management positions in transmission and engine product development in Germany and the US. In 2006 he joined GETRAG Corporate Group as a product development manager for the first dual clutch transmission product line launched in Today Mr. Casimir is responsible for the group's front wheel drive manual transmissions portfolio. Mr. Casimir is a graduated aerospace engineer and holds an engineering doctorate degree of Simon the Technical Evans, Automotive University Aachen. Gear Oil Technical Manager, Lubrizol Ltd. Simon Evans is the Automotive Gear Oil Technical Manager for Lubrizol Ltd. Within this role he has the responsibility of liaising with OEMs globally on their future lubricant requirements, developing additives to meet these needs and implementing these newly designed technologies into the marketplace. Mr. Evans has a background in engineering. This background led him to leading field testing at Lubrizol for a number of years prior to his current role as Automotive Gear Oil Technical Manager. He has been in the lubricants industry for nearly 22 years following nine years spent with the British Army. Donna Mosher, Product Engineering Specialist, Eaton Corporation Donna Mosher is a Product Engineering Specialist at Eaton Corporation where she specializes in transmission lubricants as they apply to different internal transmission requirements. Since joining Eaton Corporation in 2000, she has also tested and designed truck transmissions including development of new transmissions as well as modification of existing transmissions. Prior to her employment at Eaton Corporation, Ms. Mosher tested and designed diesel engine fuel injectors and also worked as an engineer at a specialty steel mill. She has been active with SAE since 1995 in a variety of capacities; she currently serves as Chair of the Sections Board and is a Technical Inspector for the SAE Supermileage Collegiate Design Series. Ms. Mosher holds a B.S. in mechanical engineering and M.S. in manufacturing management from Kettering University (formerly General Motors Institute). End-of-course learning evaluation for those desiring Continuing Education Units (CEUs) Individuals interested in earning CEUs are invited to complete a post-course learning assessment. Upon completing the assessment with a minimum score of 70 percent correct responses, Lubrizol will issue a Certificate of Achievement, awarding 1.3 CEUs. The Lubrizol Corporation, Customer Conference Center is recognized as an Authorized Provider of Continuing Education Units by the International Association for Continuing Education and Training (IACET), which requires adherence to eligibility requirements for IACET Continuing Education Units (CEUs) according to the ANSI/IACET Standard.

3 Seminar Overview: Manual Transmissions (MT) maintain a large percentage of the global transmission marketplace, and for India they are certainly a popular choice by consumers. Whether it is the benefits in fuel economy, lower costs of implementation, or driver control, manual transmissions are a critical piece of the OEM design consideration for a vehicle and require an in depth understanding to implement successfully in a design platform. In this two-day educational course, a team of industry experts from their respective fields will provide detailed technical presentations on manual transmission functionality and design considerations. A variety of inner components will be highlighted including but not limited to hardware designs, synchronizer mechanisms (synchromesh), seals, bearings, lubricants and additives. In addition, real-world case studies are used to provide examples of successful MT implementations. The course concludes with an industry roundtable discussion focusing on the trends and future directions of manual transmission technology. An added feature of this event is a collection of technology displays to provide further MT understanding and user-experience data. In addition, the registration fee includes lunch and refreshments both days along with a special networking reception designed to provide ample opportunity to interact with transmission experts and resolve questions. Learning Objectives: By attending this course, you will be able to: Identify the benefits of MTs to the end user and the vehicle manufacturer Explain the differences in MT designs (unsynchronized & synchronized) Describe the main components within a MT and their functions/benefits; in particular, synchronizer mechanisms (synchromesh), bearings, seals, lubricants and additives Highlight the implications of each component to the success of the MT design and usage Discuss emerging trends in manual transmission designs as they relate to future OEM strategies Who Should Attend: Targeted to India engineering managers, chemical and design engineers as well as development engineers from OEM and upper Tier suppliers. The official language for presentations will be in English. Simultaneous translation will be provided. Prerequisites: Course attendees should have a basic understanding of MT functionality and a university degree in engineering or technical equivalent. Venue Hotel Le Royal Meridien 1 GST Road, St Thomas Mount, Chennai Ph: Current SAEINDIA Members : ` Registration Fee Faculty Members : ` Non-Members: ` Note: Limited Seats only. Non Members to send in registrations along with a local cheque or DD drawn in favor of Allotment on First come First Served basis SAEINDIA payable at Chennai to the address: Executive Director SAEINDIA, No 1/17 Ceebros Arcade, 2nd Floor, 3rd Cross St,Kasturba Nagar, Adyar, Chennai , Tel: ,

4 program DETAILS DAY - 1 Registration Inauguration Speech by Chief Guest Manual Transmission Systems Overview by Donna Mosher, Eaton General transmission information and technology roadmap Emerging vehicle implications to MTs Engineering services 9.00 AM 9.30 AM 9.45 AM Refreshment Break - 11:00 to 11:15 MT Hardware Design Passenger Cars by Frank Casimir, Getrag Market Segmentation Drives Product Portfolio (Torque and Weight Classes) Key Elements of an Industry Leading Development and Implementation Process (GETRAG TIP) The Process and Its Tools "Design for Requirements" Starting the Systems-V, Tools and Methods for the Design Phase Risk Assessment Drives Validation Plan "Road to Rig" Standardized Attribute Verification Methods "The Proof of the Pudding is in the Eating" Final Sign-off in the Car Case Study All New 6MTT250, Launched in July AM Lunch 1.00 PM to 2.00PM MT Hardware Design Commercial Vehicles by Donna Mosher, Eaton Eaton summary Differences between Commercial Vehicle transmissions and Passenger Car transmissions Commercial Vehicle drive train layout Functions of a transmission, Performance characteristics, Example problem Driveline angle analysis, Example problem Commercial Vehicle Transmission design Multiple Countershafts, Power Flow, Example problem Design Tools 2.00 PM Refreshment Break 3.30PM to 3.45PM Synchronizer Mechanisms (Synchromesh) by Ottmar Back, HOERBIGER Introduction Driveline / Transmission / Shift Mechanism / Oil The Synchronization Basics for Synchronizer Calculation Case Study Functional Problems and Solutions, Design & Development, Manufacturing, Innovation 3.45PM High Tea 5.00 PM

5 Welcome, Remarks program DETAILS DAY - 2 Bearing and Seal Technology by Mark Ingram, Ricardo Focus on design requirements Implementation case studies including challenges and insights 9.00 AM 9.15 AM Refreshment Break 10:45 to 11:00 Fundamental MTF / Lube Chemistry by Simon Evans, Lubrizol Basic Lubricant & MTF Additive Chemistry Understanding MTF Credentials Testing Regimes from the Lab to the Field AM Lunch to 1.30PM Advanced MTF Design and Fluid Implications by Simon Evans, Lubrizol Misapplications and misconceptions of MTF Innovations on the chemical level for enabling future MTF designs A new frontier; what s next and upcoming in the future 1.30 PM Refreshment Break 3.00 PM to 3.15PM Panel Discussion / Question & Answer Session Vote of Thanks & Valedictory 3.15 PM 4.30 PM Industry Seminar on Manual Transmission Technology, Trends, and Future Directions at Hotel Le Royal Meridian Chennai on October 4th & 5th 2011 REGISTRATION FORM We confirm the following will attend the above seminar: Name/s: Designation/s:.. Company/ Institution:. address: Please send registration form to Executive Director SAEINDIA, No 1/17 Ceebros Arcade, 2nd Floor, 3rd Cross St, Kasturba Nagar, Adyar, Chennai , Tel: ,