Integrated Production Operations

Transcription

1 Integrated Production Operations Mark Lochmann, Director, Reservoir and Production Technology Landmark Software and Services On Twitter? Tweet about this presentation with the hashtag #autofair Copyright 2010 Rockwell Automation, Inc. All rights reserved.

2 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 2 True or False False True True 1. Winston Churchill was born in a ladies room at a dance. 2. At one time, labels on Tom Bihn luggage carried a hidden message in French that said, We re sorry our president is an idiot. We didn t vote for him. 3. Burma-Shave once promised to send a contest winner to Mars as part of a promotional campaign. Free, free A trip to Mars For 900 Empty jars Burma-Shave Source: Snopes.com

3 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 3 Integrated Production Operations - IPO Oil and Gas Production Challenges IPO at Chevron Offshore Nigeria IPO Objectives DecisionSpace for Production Results Questions

4 The Industry s Experts for 90 Years Copyright 2010 Rockwell Automation, Inc. All rights reserved. 4

5 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 5 Completion and Production Division Drilling and Evaluation Completion and Production Product Service Line (PSL) Cementing Completion Tools Production Enhancement Boots & Coots Well Intervention

6 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 6 Drilling and Evaluation Division Drilling and Evaluation Completion and Production Product Service Line (PSL) Landmark Sperry Drilling Testing and Subsea Drill Bits and Services Baroid Wireline and Perforating

7 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 7 Industry Challenges: True or False True Reserves are more complex, difficult to reach and difficult to evaluate True Technology is key to reducing uncertainty, improving efficiency True Convergence of people, processes and technology False There are no available solutions for these problems today

8 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 8 The Digital Oilfield ChevronTexaco: ifields Transforming How We Operate: An integrated approach allowing real-time control of the exploitation process BP: Field of the Future Technology and business processes that provide real-time, continuous and remote monitoring and management of assets from reservoir to point of sale Shell: SmartFields Measure-monitor-decide-execute, throughout the asset life cycle

9 IPO: Many Different Faces 1. Real-time production monitoring Southern North Sea offshore 2. Field management and information systems North Africa onshore 3. Real-time production optimization Brazil offshore 4. Production data management system East India offshore 5. Balancing production Imperatives GOM offshore 6. Smart Well optimization 7. Relevant time asset management West Africa offshore 8. Virtual swab test South America onshore 9. Frac design optimization North America onshore 10. Production surveillance Latin America onshore 11. Integrated digital field Middle East onshore 12. Production optimization Latin America offshore Middle East onshore Copyright 2010 Rockwell Automation, Inc. All rights reserved. 9

10 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 10 Location and Stakeholders BENIN LAGOS AGBAMI FIELD ~1500m Water Depth N Reservoir 3050m below ML OML 95 OML 49 ~200 km offshore NIGERIA 25 km Escravos ERHA OPL 318 OML 91 BOSI OML 89 OML 90 WARRI OML 53 OML 127 Concessionaires NNPC 50% FAMFA 50% NSIKO OML 249 OML 88 BSWAP OML 213 OML 85 OML 86 OML 54 OML 55 Brass LNG PORT HARCOURT Bonny Island OML 52 OML 51 OML 128 Concessionaire NNPC Contractor Star (CVX) (80%) Petrobras (20%) 100 Km OPL 250 OPL 214 IKIJA Agbami OML 127 AGBAMI OML 128 OML 83 OML 129 NNWA BOLIA-CHOTA AKPO 1 OPL 221 OPL 247 OPL 222 OPL Contractor 223 Statoil (53.85%) USAN Texaco Nigeria Outer UKOT Shelf (46.15%) BIOKO Texaco Nigeria Outer Shelf

11 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 11 Agbami: The Big Picture Agbami FPSO First Oil in July 2008 Design capacity Oil- 250 MBOPD Water Inj 450 MBWPD Gas Inj- 450 MMSCFGD FPSO 2.1 MMSTBO storage capacity 3 Gas Compressors Water Injector 17MY Producer 17MY Gas Injector 17MY 14/16MY 17MY

12 SIS, PSD and Power Management Distribution Systems SIS & PSD Systems Provided by ICS Triplex, a Rockwell Automation company Includes multiple Trusted TMR systems totaling approximately 6,000 IO points Rockwell Automation provided full turnkey engineering services and delivery of solutions including part of the HAZOP team at front end with Chevron. Built in Singapore, delivered to module yard in Korea Engineered, programmed and managed from Houston. Rockwell Automation supports the systems through long-term maintenance contracts. Power Distribution Management System Exchanges 50,000 tags with platform s DCS Copyright 2010 Rockwell Automation, Inc. All rights reserved. 12

13 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 13 Agbami i-field Objectives Capture and manage data Sub-surface Subsea and topsides Real-time and historical Facilitate asset management work processes Accurately characterize the reservoir Optimize the displacement efficiency, water and gas injection performance, and improve ultimate recovery Feed into well work and base business operations to maximize the value of the asset Improve collaboration and facilitate prompt operational decisions and interventions

14 Landmark s DecisionSpace for Production Architecture and enabling infrastructure and technology Seems like magic with VantagePoint Images by Piotr Swigut and Ruihong Tang Copyright 2010 Rockwell Automation, Inc. All rights reserved. 14

15 Landmark s DecisionSpace for Production Copyright 2010 Rockwell Automation, Inc. All rights reserved. 15 DSP Open Framework: (includes Asset Observer and Asset Connect modules) Collaboration and Visualization (AssetObserver Portal ) Workflow Design and Process Automation (AssetConnect, AssetSolver TM ) Data Integration (AssetObserver Core) 3 rd party DB Drilling Completions Maintenance Historian Finance RDBMS Production G&G HSE

16 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 16 Benefits This You Can Believe! About 95 percent uptime for well availability and facilities compared to 50 to 65 percent projection $10 million/year lost production opportunity savings predicted annually 98 percent reduction in non-productive time associated with data access and management procedures Plateau production levels reached well ahead of planned schedule Standardize business practice and capture asset team know-how through workflow automation

17 Copyright 2010 Rockwell Automation, Inc. All rights reserved. 17 Conclusions From Intelligent Energy 2010 Integrated production operations are a key part of digital oilfield strategies Clear value is being realized today Technology has advanced significantly, providing the foundation Tomorrow s solutions may come from outside oil and gas Changing how we work is the next step Workflows the convergence of people, processes and technology will define the future

18 Thank you for participating! Any questions? On Twitter? Tweet about this presentation with the hashtag #autofair Copyright 2010 Rockwell Automation, Inc. All rights reserved.