Premium Carbide Cutting Tools

Transcription

1 Volume 3 Premium Carbide Cutting Tools Made in the USA Proud Products of Sharp Cutter Grinding Co., LLC

2 Sharp Cutter Grinding Company was founded in April 1984 by James V. Loftus along with his wife Karen, and some helpful advice from an elder in the trade. They set up their backroom cutter grinding company with a few manual machines. Over the years, they slowly built Sharp Cutter Grinding Co. with honesty, integrity and the mindset of keeping quality first. With the success of the resharpening services, they were able to grow into a full CNC manufacturing and resharping facility. Utilizing the latest technology, they launched SharpCarb, a full line of high performance cutting tools. With these advances, Sharp Cutter Grinding Co. now offers a one stop shop for all your cutting tool needs. Our Mission Our team at Sharp Cutter Grinding Company will meet the challenges to supply you, the customer, with the highest level of Quality, Service and Value. Focusing on providing industry leading technology to give our customers a competitive edge so they can stay successful in this ever-changing world of manufacturing. - The Loftus Family 2

3 SharpCarb Offerings 4 General Purpose End Mill....Page % Core 82 Series Profile Page 23 2 General Purpose End Mill....Page % Core 84 Series Relieved Neck......Page 24 2 Extended Reach General Purpose End Mill....Page 8 Variable 3 Cheetah Page Metric Profile Series Page 29 4 Extended Reach General Purpose End Mill.....Page 9 5X Edge Page 30 4 General Purpose Ball Nose...Page Rib Cutters Page 31 2 General Purpose Ball Nose...Page H. S. S. Stabbers.....Page Extended Reach General Purpose Ball Nose......Page 14 4 Extended Reach General Purpose Ball Nose......Page 15 Engravers Page 33 2 General Purpose 90 included angle...page 34 4 General Purpose 90 included angle...page 34 Variable 4 HOG End Mill.....Page % Core 80 Series Ball Nose English......Page 21 Metric Page 21 80% Core 81 Series Corner Radius.....Page 22 Specials Page 35 Resharping Services Carbide Drills Page 37 Carbide End Mills Page 38 H.S.S. End Mills Page 39 3

4 4 General Purpose End Mill Solid carbide. Center cutting. 30 helix. Custom rads available upon request. Offered with TiAlN coating for added tool life. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance High feed HOG end mills see page 16. Standard s Uncoated Coated 1/8" 1/2" 2" $ $ /16" 5/8" 2" $ $ /4" 3/4" 2 1/2" $ $ /16" 7/8" 2 1/2" $ $ /8" 7/8" 2 1/2" $ $ /16" 1" 2 3/4" $ $ /2" 1" 3" $ $ /2" 1 1/2" 3 1/2" $ $ /8" 1 1/4" 3 1/2" $ $ /4" 1 1/2" 4" $ $ /8" 1 1/2" 4" $ $ " 1 1/2" 4" $ $

5 4 General Purpose End Mill s Uncoated Coated 1/8" 3/4" 2" $ $ /16" 3/4" 2 1/2" $ $ /4" 1 1/8" 3" $ $ /16" 1 1/8" 3" $ $ /8" 1 1/8" 3" $ $ /16" 2" 4" $ $ /2" 2" 4" $ $ /8" 2 1/4" 5" $ $ /4" 2 1/4" 5" $ $ /8" 2 1/4" 5" $ $ " 2 1/4" 5" $ $ s Uncoated Long Coated X-Long 1/8" 1" 3" $ $ /16" 1 1/8" 3" $ $ /4" 1 1/2" 4" $ $ /16" 1 3/4" 4" $ $ /8" 1 3/4" 4" $ $ /16" 3" 6" $ $ /2" 3" 6" $ $ /2" 4" 6" 4 N/A N/A $ /8" 3" 6" $ $ /4" 3" 6" $ $ /4" 4" 6" 4 N/A N/A $ " 3" 6" $ $ " 4" 6" 4 N/A N/A $

6 2 General Purpose End Mill Solid carbide. Center cutting. 30 helix. Custom rads available upon request. Offered with TiAlN Coating for added tool life. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance High feed aluminum end mills see page 26. Standard s Uncoated Coated 1/8" 1/2" 2" $ $ /16" 5/8" 2" $ $ /4" 3/4" 2 1/2" $ $ /16" 7/8" 2 1/2" $ $ /8" 7/8" 2 1/2" $ $ /16" 1" 2 3/4" $ $ /2" 1" 3" $ $ /8" 1 1/4" 3 1/2" $ $ /4" 1 1/2" 4" $ $ /8" 1 1/2" 4" $ $ " 1 1/2" 4" $ $

7 2 General Purpose End Mill s Uncoated Long Coated 1/8" 3/4" 2" $ $ /16" 3/4" 2 1/2" $ $ /4" 1 1/8" 3" $ $ /16" 1 1/8" 3" $ $ /8" 1 1/8" 3" $ $ /16" 2" 4" $ $ /2" 2" 4" $ $ /8" 2 1/4" 5" $ $ /4" 2 1/4" 5" $ $ /8" 2 1/4" 5" $ $ " 2 1/4" 5" $ $ s Uncoated Coated X-Long 1/8" 1" 3" $ $ /16" 1 1/8" 3" $ $ /4" 1 1/2" 4" $ $ /16" 1 3/4" 4" $ $ /8" 1 3/4" 4" $ $ /16" 3" 6" $ $ /2" 3" 6" $ $ /8" 3" 6" $ $ /4" 3" 6" $ $ " 3" 6" $ $

8 2 Extended Reach - Square Corner Solid carbide. Center cutting. 30 helix. Custom rads and neck backs available upon request. Extra long shank for hard to reach machining. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance s 1/8" 1/2" 4" $ /8" 1/2" 6" $ /16" 5/8" 4" $ /16" 5/8" 6" $ /4" 3/4" 4" $ /4" 3/4" 6" $ /16" 7/8" 4" $ /16" 7/8" 6" $ /8" 7/8" 4" $ /8" 7/8" 6" $ /8" 7/8" 8" $ /2" 1" 4" $ /2" 1" 6" $ /2" 1" 8" $ /2" 1" 10" $ /2" 1" 12" $ /8" 1 1/4" 6" $ /4" 1 1/2" 6" $

9 4 Extended Reach - Square Corner Solid carbide. Center cutting. 30 helix. Custom rads and neck backs available upon request. TiAlN Coating for longevity. Extra long shank for hard to reach machining. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance s 1/8" 1/2" 4" $ /8" 1/2" 6" $ /16" 5/8" 4" $ /16" 5/8" 6" $ /4" 3/4" 4" $ /4" 3/4" 6" $ /16" 7/8" 4" $ /16" 7/8" 6" $ /8" 7/8" 4" $ /8" 7/8" 6" $ /2" 1" 4" $ /2" 1" 6" $ /8" 1 1/4" 6" $ /4" 1 1/2" 6" $

10 4 General Purpose Ball Nose Solid carbide. 30 helix. Offered with TiAlN coating for added tool life. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance Designed for general purpose machining of steel. Standard s Uncoated Coated 1/8" 1/2" 2" $ $ /16" 5/8" 2" $ $ /4" 3/4" 2 1/2" $ $ /16" 7/8" 2 1/2" $ $ /8" 7/8" 2 1/2" $ $ /16" 1" 2 3/4" $ $ /2" 1" 3" $ $ /8" 1 1/4" 3 1/2" $ $ /4" 1 1/2" 4" $ $ /8" 1 1/2" 4" $ $ " 1 1/2" 4" $ $

11 4 General Purpose Ball Nose s Uncoated Long Coated 1/8" 3/4" 2" $ $ /16" 3/4" 2 1/2" $ $ /4" 1 1/8" 3" $ $ /16" 1 1/8" 3" $ $ /8" 1 1/8" 3" $ $ /16" 2" 4" $ $ /2" 2" 4" $ $ /8" 2 1/4" 5" $ $ /4" 2 1/4" 5" $ $ /8" 2 1/4" 5" $ $ " 2 1/4" 5" $ $ s Uncoated Coated X-Long 1/8" 1" 3" $ $ /16" 1 1/8" 3" $ $ /4" 1 1/2" 4" $ $ /16" 1 3/4" 4" $ $ /8" 1 3/4" 4" $ $ /16" 3" 6" $ $ /2" 3" 6" $ $ /8" 3" 6" $ $ /4" 3" 6" $ $ " 3" 6" $ $

12 2 General Purpose Ball Nose Solid carbide. 30 helix. Offered with TiAlN coating for added tool life. H6 shank tolerance for heat shrink applications Cutting diameter tolerance Designed for general purpose machining of aluminum. Standard s Uncoated Coated 1/8" 1/2" 2" $ $ /16" 5/8" 2" $ $ /4" 3/4" 2 1/2" $ $ /16" 7/8" 2 1/2" $ $ /8" 7/8" 2 1/2" $ $ /16" 1" 2 3/4" $ $ /2" 1" 3" $ $ /8" 1 1/4" 3 1/2" $ $ /4" 1 1/2" 4" $ $ /8" 1 1/2" 4" $ $ " 1 1/2" 4" $ $

13 2 General Purpose Ball Nose s Uncoated Long Coated 1/8" 3/4" 2" $ $ /16" 3/4" 2 1/2" $ $ /4" 1 1/8" 3" $ $ /16" 1 1/8" 3" $ $ /8" 1 1/8" 3" $ $ /16" 2" 4" $ $ /2" 2" 4" $ $ /8" 2 1/4" 5" $ $ /4" 2 1/4" 5" $ $ /8" 2 1/4" 5" $ $ " 2 1/4" 5" $ $ s Uncoated Coated X-Long 1/8" 1" 3" $ $ /16" 1 1/8" 3" $ $ /4" 1 1/2" 4" $ $ /16" 1 3/4" 4" $ $ /8" 1 3/4" 4" $ $ /16" 3" 6" $ $ /2" 3" 6" $ $ /8" 3" 6" $ $ /4" 3" 6" $ $ " 3" 6" $ $

14 2 Extended Reach - Ball Nose Solid carbide. 30 helix. Extra long shank for hard to reach machining. H6 shank tolerance for heat shrink applications. Neck back available upon request Cutting diameter tolerance s 1/8" 1/2" 4" $ /8" 1/2" 6" $ /16" 5/8" 4" $ /16" 5/8" 6" $ /4" 3/4" 4" $ /4" 3/4" 6" $ /16" 7/8" 4" $ /16" 7/8" 6" $ /8" 7/8" 4" $ /8" 7/8" 6" $ /8" 7/8" 8" $ /2" 1" 4" $ /2" 1" 6" $ /2" 1" 8" $ /2" 1" 10" $ /2" 1" 12" $ /8" 1 1/4" 6" $ /4" 1 1/2" 6" $

15 4 Extended Reach - Ball Nose Solid carbide. 30 helix. Extra long shank for hard to reach machining. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance Neck back available upon request TiAlN coated for longevity. s 1/8" 1/2" 4" $ /8" 1/2" 6" $ /16" 5/8" 4" $ /16" 5/8" 6" $ /4" 3/4" 4" $ /4" 3/4" 6" $ /16" 7/8" 4" $ /16" 7/8" 6" $ /8" 7/8" 4" $ /8" 7/8" 6" $ /2" 1" 4" $ /2" 1" 6" $ /8" 1 1/4" 6" $ /4" 1 1/2" 6" $

16 igh utput eometry High performance variable helix 4 flute end mill. Unique variable flute geometry reduces harmonics while diminishing chatter so higher feed rates can be obtained. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance Ideal for Stainless Steel, P-20 and pre heat metals up to 45HRc. AlTiN coating for performance and longevity. Extended reach on page 18. Corner Radius Standard s Corner Radius 1/8" 1/2" 2" $ /16" 5/8" 2" $ /4" 3/4" 2 1/2" $ /16" 7/8" 2 1/2" $ /8" 7/8" 2 1/2" $ /16" 1" 2 3/4" $ /2" 1" 3" $ /2" 1 1/4" 3" $ /2" 1 1/2" 3 1/2" $ /8" 1 1/4" 3 1/2" $ /4" 1 1/2" 4" $ " 1 1/2" 4" $ I just wanted to do a quick follow up on the hog mill cutters we bought from you for our 800 piece production run. They were amazing, in fact, we didn t have to drop the first one lower to engage a new area of flute, let alone change it. It performed beyond all realistic expectations. - John, Roseville MI 16

17 s Corner Radius Standard Square Corner 3/32" 1/2" 2" 4 SQ SC $ /8" 1/2" 2" 4 SQ SC $ /32" 5/8" 2" 4 SQ SC $ /16" 5/8" 2" 4 SQ SC $ /32" 3/4" 2 1/2" 4 SQ SC $ /4" 3/4" 2 1/2" 4 SQ SC $ /16" 7/8" 2 1/2" 4 SQ SC $ /8" 7/8" 2 1/2" 4 SQ SC $ /2" 1" 3" 4 SQ SC $ /8" 1 1/4" 3 1/2" 4 SQ SC $ /4" 1 1/2" 4" 4 SQ SC $ s Corner Radius Long 1/8" 3/4" 2" $ /16" 3/4" 2 1/2" $ /4" 1 1/8" 3" $ /16" 1 1/8" 3" $ /8" 1 1/8" 3" $ /16" 2" 4" $ /2" 2" 4" $ /8" 2 1/4" 5" $ /4" 2 1/4" 5" $ " 2 1/4" 5" $ X-long and extended reach on page

18 igh utput eometry X-Long s Corner Radius 1/8" 1" 3" $ /16" 1 1/8" 3" $ /4" 1 1/2" 4" $ /16" 1 3/4" 4" $ /8" 1 3/4" 4" $ /16" 3" 6" $ /2" 3" 6" $ /8" 3" 6" $ /4" 3" 6" $ " 3" 6" $ " 4" 7" $ Corner Radius Extended Reach s Corner Radius 1/8" 1/2" 4" $ /16" 5/8" 4" $ /4" 3/4" 4" $ /16" 7/8" 4" $ /8" 7/8" 4" $ /2" 1 " 4" $ /2" 1 " 6" $

19 - Speeds and Feeds Parameter Cutting Speed, SFM Revolutions Per Minute (RPM) Feed Rate Inches per minute Feed Per tooth (inches) Cutting Time (minutes) Rate of Metal removal (cubic inches per minute) Formulas SFM=.262 x D1 x RPM RPM = 3.82 x (SFM/D1) F1 = F2 x N x RPM F2 = F1/(N x RPM) T = L/F1 MRR = W x D xf1 Symbol Definitions D1 = Diameter of milling Cutter (inches) RPM = Revolutions per minute SFM = Cutting speed (feet per minute) F1 = Feed rate (inches per minute) F2 = Feed (inches per tooth) N = Number of teeth in cutter MRR = Rate of metal removed (cubic inches per minute) T = Cutter time (minutes) L = of cut (inches) D = Depth of cut (inches) W = width of cut (inches) Stainless Steel Type Of Application Axial DOC Radial DOC Speed (SFM) 1/8" 1/4" 3/8" 1/2" 5/8" 3/4" 1" Slotting 1 x Dia 1 x Dia Roughing 1.5 x Dia.5 x Dia Tool & Die Steel Type Of Application Axial DOC Radial DOC Speed (SFM) 1/8" 1/4" 3/8" 1/2" 5/8" 3/4" 1" Slotting 1 x Dia 1 x Dia Roughing 1.5 x Dia.5 x Dia These are our starting parameters only. Higher feed rates are achievable. Our HOG is the perfect addition for new high feed vertical milling software applications.. Machinist Tip With the aggressive cutting of a variable flute end mill, run at 50% for the first few inches to hone the edges for longer tool life. 19

20 80% Core Technology Designed for profile machining of dies and molds. 80% core geometry offers a stronger tool that reduces chatter and eliminates push you would normally find with a typical Ball Nose. Excellent rigidity for hard milling applications up to 58 HRc. Better chip extraction produces excellent finishes in valleys and pockets with longevity for lights out machining. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance AlTiN coated. Excellent for finishing aluminum molds. Not designed for side cutting. 80 Series - Ball Nose 80 Series - Ball Nose - Metric 81 Series - Corner Radius 82 Series - Ball Nose - Profile 84 Series - Ball Nose - Relieved Neck 20

21 80 Series Ball Nose s Coated 1/8" 1/2" 4" $ /8" 1/2" 6" $ /16" 3/4" 4" $ /16" 3/4" 6" $ /4" 3/4" 4" $ /4" 3/4" 6" $ /16" 3/4" 4" $ /16" 3/4" 6" $ /8" 7/8" 4" $ /8" 7/8" 6" $ /8" 7/8" 8" $ /2" 1" 4" $ /2" 1" 6" $ /2" 1" 8" $ /2" 1" 12" $ Series Ball Nose Metric s Coated 6MM 18MM 100MM $ MM 18MM 150MM $ MM 20MM 100MM $ MM 20MM 150MM $ MM 22MM 100MM $ MM 22MM 150MM $ MM 25MM 100MM $ MM 25MM 150MM $ % Core Speeds and Feeds on page 25 21

22 81 Series - Corner Radius Stronger tool made to handle a larger chip load. Out performs standard end mills. Higher speeds and feeds without compromising longevity. Excellent rigidity for hard milling applications up to 58 HRc. H6 shank tolerance for heat shrink applications. Cutting Diameter tolerance Radius tolerance +/ AlTiN coated. Not designed for side cutting. Corner Radius s Corner Radius 3/16" 3/4" 4" $ /16" 3/4" 6" $ /4" 3/4" 4" $ /4" 3/4" 6" $ /8" 7/8" 4" $ /8" 7/8" 6" $ /8" 7/8" 4" $ /8" 7/8" 6" $ /8" 7/8" 8" $ /2" 1" 4" $ /2" 1" 6" $ /2" 1" 8" $ /2" 1" 12" $ /2" 1" 4" $ /2" 1" 6" $ % Core Speeds and Feeds on page 25 22

23 82 Series - Ball Nose - Profile Designed for profile machining of dies and molds. 80% core geometry offers a stronger tool that reduces chatter and eliminates push you would normally find with a typical Ball Nose. Larger shanks with a 3 draft angle gives added strength when a longer reach is required. Excellent rigidity for hard milling applications up to 58 HRc. Better chip extraction produces excellent finishes in valleys and pockets with longevity for lights out machining. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance AlTiN coated. Not designed for side cutting. Shank Shank s 1/32" 1/16" 1/4" 4" $ /16" 1/8" 1/4" 4" $ /32" 3/16" 1/4" 4" $ /8" 1/4" 1/4" 4" $ /8" 1/4" 3/8" 4" $ /16" 3/8" 3/8" 4" $ /4" 1/2" 3/8" 4" $ /4" 1/2" 3/8" 6" $ /16" 5/8" 3/8" 4" $ /8" 3/4" 1/2" 4" $ /8" 3/4" 1/2" 6" $ /16" 7/8" 1/2" 4" $ % Core Speeds and Feeds on page 25 23

24 84 Series - Ball Nose - Relieved Neck Designed for profile machining of dies and molds. 80% core geometry offers a stronger tool that reduces chatter and eliminates push you would normally find with a typical Ball Nose. Reduced neck for straight wall applications. Excellent rigidity for hard milling applications up to 58 HRc. Better chip extraction produces excellent finishes in valleys and pockets with longevity for lights out machining. H6 shank tolerance for heat shrink applications. Cutting diameter tolerance AlTiN coated. Not designed for side cutting. Shank Total Reach Total Reach Shank s 1/32" 1/16" 1/4" 1/4" 2 1/2" $ /32" 1/16" 7/16" 1/4" 2 1/2" $ /4" 1/4" 2 1/2" $ /16" 1/4" 2 1/2" $ /16" 1/8" 5/16" 1/4" 2 1/2" $ /16" 1/8" 3/4" 1/4" 3" $ /8" 1/4" 2 1/2" $ /4" 1/4" 3" $ /32" 3/16" 1/2" 1/4" 2 1/2" $ /32" 3/16" 1" 1/4" 3" $ /8" 1/4" 5/8" 1/4" 3" $ /8" 1/4" 1 1/8" 1/4" 3" $ /16" 3/8" 1" 1/4" 3" $ /16" 3/8" 2" 1/4" 4" $

25 80% Core - Speeds and Feeds Parameter Cutting Speed, SFM Revolutions Per Minute (RPM) Feed Rate Inches per minute Feed Per tooth (inches) Cutting Time (minutes) Rate of Metal removal (cubic inches per minute) Formulas SFM=.262 x D1 x RPM RPM = 3.82 x (SFM/D1) F1 = F2 x N x RPM F2 = F1/(N x RPM) T = L/F1 MRR = W x D xf1 Symbol Definitions D1 = Diameter of milling Cutter (inches) RPM = Revolutions per minute SFM = Cutting speed (feet per minute) F1 = Feed rate (inches per minute) F2 = Feed (inches per tooth) N = Number of teeth in cutter MRR = Rate of metal removed (cubic inches per minute) T = Cutter time (minutes) L = of cut (inches) D = Depth of cut (inches) W = width of cut (inches) Type Of Application Speed (SFM) 1/32" 1/16" 3/32" 1/8" 3/16" 1/4" 5/16" 3/8" 1/2" Finishing Roughing & Semi Finishing Reduce feed rate by 20% for every 2 increment I switched to the 80% Core from a significantly more expensive 4 General Purpose end mill because the corners would not hold up and were breaking down. We have been very impressed with the durability and the finish that we are getting now. - Chuck, Sterling Heights MI 25

26 Manufactured for high feed Aluminum machining. 3 flute high performance variable helix design. New advanced Hydrogen and Nitrogen free Hard Carbon Coating that out performs TIN, TICN, ZRN in Aluminum and nonferrous applications. Cutting diameter tolerance H6 shank tolerance for heat shrink applications. Offered In extended reach see page 28. Corner Radius Standard s Corner Radius 1/8" 1/2" 2" $ /16" 5/8" 2" $ /4" 3/4" 2 1/2" $ /16" 7/8" 2 1/2" $ /8" 7/8" 2 1/2" $ /2" 1 1/4" 3" $ /8" 1 1/4" 3 1/2" $ /4" 1 1/2" 4" $ " 1 1/2" 4" $ We started with a 50 LB block of Aluminum and were machining them down to a finished part of 18 LBS. We were getting 20 blocks out of your competitors cutter, however, with the SharpCarb Cheetah we were able to get 30 blocks done in that same amount of time. - Jeff, Warren MI 26

27 Nothing out runs our Long s Corner Radius 1/8" 3/4" 2 1/2" $ /16" 3/4" 2 1/2" $ /4" 1 1/8" 3" $ /16" 1 1/8" 3" $ /8" 1 1/8" 3" $ /2" 2" 4" $ /8" 2 1/4" 5" $ /4" 2 1/4" 5" $ " 2 1/4" 5" $ s Corner Radius X - Long 1/8" 1" 3" $ /16" 1 1/8" 3" $ /4" 1 1/2" 4" $ /16" 1 3/4" 4" $ /8" 1 3/4" 4" $ /2" 3" 6" $ /8" 3" 6" $ /4" 3" 6" $ " 3" 6" $

28 Total Reach Corner Radius Extended Reach Total Reach s Corner Radius 1/4" 3/4" 2" 4" $ /4" 3/4" 4" 6" $ /8" 7/8" 2" 4" $ /8" 7/8" 4" 6" $ /2" 1 1/4" 2" 4" $ /2" 1 1/4" 4" 6" $ /8" 1 1/4" 4" 6" $ /4" 1 1/2" 4" 6" $ " 1 1/2" 4" 6" $ Customer Examples of Performance 1/2 Standard ( ) 12,000 RPM 1 Depth of cut 343 inches per minute.010 per tooth chip load 1 Standard ( ) 10,000 RPM 1 Depth of cut 236 inches per minute.020 per tooth chip load 28

29 Metric Profile Series Designed for profile machining of dies and molds. Excellent rigidity for hard milling applications. H6 shank tolerance for heat shrink applications. Larger shanks with a 3 draft angle gives added strength when a longer reach is required. Cutting diameter tolerance mm Corner radius tolerance +/-.012 mm 30 helix 2 flute. AlTiN coated. Shank Corner Radius Cutting Cutter Shank Ball Nose Corner Radius Corner Radius 1MM 3MM 76MM MM $ MM 3MM 76MM MM $ MM 3MM 76MM MM $ MM 4MM 76MM MM $ MM 4MM 76MM MM $ MM 5MM 76MM MM $ MM 5MM 76MM MM $ MM 6MM 76MM MM $ MM 6MM 76MM MM $ MM 6MM 76MM MM $ MM 6MM 76MM MM $ MM 8MM 76MM MM $ MM 8MM 76MM MM $ MM 10MM 101MM MM $ MM 10MM 101MM MM $ MM 10MM 101MM MM $ MM 12MM 101MM MM $

30 5X-EDGE Designed for high feed pocket machining. Great for profiling machining of molds and dies. Capable of cutting up to 60 Rockwell. H6 shank tolerance for heat shrink applications. Excellent for 5 axis high feed machining. Cutting diameter tolerance Radius tolerance +/ AlTiN coated. Total Reach Corner Radius Neck Total Reach Corner Radius 1/4".225" 3/16" 1 1/4" 3".062" 5X-4250 $ /8".345" 1/4" 1 1/4" 3".0937" 5X-4375 $ /8".345" 1/4" 1 1/4" 4".0937" 5X-4376 $ /2".460" 5/16" 2" 4".125" 5X-4500 $ /2".460" 5/16" 2" 5".125" 5X-4501 $ /2".460" 5/16" 2" 6".125" 5X-4502 $88.75 I have been saving time and money by using the 5X Edge for mold based cut outs. What used to be a pile of chips has now turned into another job. - Aaron, Romeo MI 30

31 Rib Cutters 30 helix 2 flute ball nose. Designed for machining Aluminum molds. Excellent for deep Rib Cutting as an alterative to EDM. Reduced neck for straight wall applications. 3 Draft Angle. H6 shank tolerance for heat shrink applications. Capable of handling high RPM s. Cutting diameter tolerance Shank Total Reach Total Reach Shank.031".150".60" 3/16" 4" $ ".150" 1" 3/16" 4" $ ".150".60" 3/16" 4" $ ".150" 1" 3/16" 4" $ ".150".60" 3/16" 4" $ ".150" 1" 3/16" 4" $ ".150".60" 3/16" 4" $ ".150" 1" 3/16" 4" $38.00 Need a special profile tool in a hurry? Sharp Cutter Grinding Co would be happy to help. Please reference the diagram below when contacting your sales associate. A B C D E F G A. Shank E. B. F. Cutter C. Draft Angle G. Corner Radius D. Total Reach 31

32 H.S.S. Stabbers Ground from extended reach 2 flute high speed end mills. Designed to straighten a hole before reaming. Reduced neck and back taper to eliminate binding. Cutting diameter to Also available in Carbide, please call for a quote. English Total Reach Shank Total Reach Shank 1/8" 7/8" 2 5/16" 3/8" STB-125 $ /16" 7/8" 2 5/8" 3/8" STB-187 $ /4" 1 1/2" 3 1/16" 3/8" STB-250 $ /16" 1 3/4" 3 5/16" 3/8" STB-312 $ /8" 1 3/4" 3 5/16" 3/8" STB-375 $ /32" 1 7/8" 3 1/2" 1/2" STB-406 $ /16" 1 7/8" 3 1/2" 1/2" STB-437 $ /2" 2 1/4" 4" 1/2" STB-500 $ /16" 2 3/4" 4 5/8" 5/8" STB-562 $ /8" 2 3/4" 4 5/8" 5/8" STB-625 $ /4" 3 3/8" 5 3/8" 3/4" STB-750 $ /8" 4" 6" 7/8" STB-875 $ " 5" 7 1/4" 1" STB-1000 $

33 Metric Total Reach Shank Engravers Total Reach Shank 3MM 7/8" 2 5/16" 3/8" STB-3MM $ MM 7/8" 2 5/16" 3/8" STB-4MM $ MM 7/8" 2 5/16" 3/8" STB-5MM $ MM 1 1/2" 3 1/16" 3/8" STB-6MM $ MM 1 3/4" 3 5/16" 3/8" STB-8MM $ MM 1 7/8" 3 1/2" 1/2" STB-10MM $ MM 2 1/4" 4" 1/2" STB-12MM $ MM 1 11/16" 3 1/8" 1/2" STB-13MM $ MM 2 3/4" 4 5/8" 5/8" STB-14MM $ MM 2 3/4" 4 5/8" 5/8" STB-16MM $ MM 3 3/8" 5 3/8" 3/4" STB-18MM $ MM 4" 6" 7/8" STB-20MM $ MM 5" 7 1/4" 1" STB-25MM $ Ground from Quality Imports Double end solid carbide. TiAlN coated. Single flute design for excellent tip cutting. Included Angle Included Angle 3/16" 3" 30 E $ /16" 3" 60 E $ /16" 3" 90 E $ /4" 3" 60 E $ /4" 3" 90 E $

34 General Purpose End Mill With a 90 Included 2 flute or 4 flute. 30 helix. H6 shank tolerance for heat shrink applications. Excellent for circle interpolation. Coated upon request. Cutting diameter tolerance s 3/16" 5/8" 2" $ /4" 3/4" 2 1/2" $ /8" 7/8" 2 1/2" $ /2" 1" 3" $ /8" 1 1/4" 3 1/2" $ /4" 1 1/2" 4" $ " 1 1/2" 4" $ s 3/16" 5/8" 2" $ /4" 3/4" 2 1/2" $ /8" 7/8" 2 1/2" $ /2" 1" 3" $ /8" 1 1/4" 3 1/2" $ /4" 1 1/2" 4" $ " 1 1/2" 4" $

35 SharpCarb Custom Tooling Capability's Sharp Cutter Grinding Co. understands that the job is always on the machine. We are always prepared to meet the needs of our customers special tooling. Whether you require a simple radius or a complex step tool to complete your job. We will strive to get you a Quote back quickly along with an honest lead time. With over three decades of experience in cutting tools you can rest assured that your custom tool will be done correctly and on time! Dovetail Cutters Tapered End Mills Reamers Step Drills Corner Rounder's Form Tools Rib Cutters Special Sized End Mills Weldon Flats Compression Cutters Carbide Stabbers Radius Cutters H.S.S. Alterations Blueprint Tooling Put our Team and Technology to work for all your special tooling needs. Send your print to Sharp Cutter Grinding Co. for a Quote. 35

36 Resharpening Services As manufactures of premium cutting tools, we understand how important proper tool geometry is. Sharp Cutter Grinding takes pride in our CNC Regrinds. Our customers can rest assured that their High Performance Drills, Ball Noses and High Feed end mills will cut like new. Coating available. Sharpening is performed on CNC machines. Fast turn around times keeps manufacturing costs down. Capable of resharpening all brands. Before After Carbide/HSS End Mills Drills Reamers Variable Spotting Drills Engravers Finishers Center Drills Taps Roughers Gun drills Counter Sinks Chaterless Counter Sinks Back Spot Facers T-Slots Spade Drills Turbos Side Mills Love Joys Dove Tails Contact us for our Complete Resharpening List 36

37 High Performance Carbide Drill Resharpening Facet or Conical points. Sharpening is performed on CNC machines. Fast turn around times keeps manufacturing costs down. Capable of resharpening all brands. Quality inspection procedures. Coating available. H.S.S. Drills are also able to be resharpened, please call for a quote. No minimum required. Drill Diameter Uncoated 3" Coated 4" Coated 5" Coated 6" Coated 7" Coated 8" Coated 3/16 and under $ 5.75 $7.65 $7.85 $8.25 $8.75 $9.05 $9.55 1/4" and under $ 5.75 $8.15 $8.65 $9.15 $9.75 $10.15 $ /8" and under $ 7.50 $11.20 $12.00 $12.90 $13.70 $14.50 $ /2" and under $ 9.50 $13.90 $15.10 $16.20 $17.50 $18.70 $ /8" and under $ $18.60 $19.90 $21.30 $22.90 $24.40 $ /4" and under $ $24.50 $26.00 $27.70 $29.30 $30.90 $ /8" and under $ $32.70 $35.00 $36.80 $38.00 $39.50 $ " and under $ $38.70 $41.00 $42.80 $44.00 $45.50 $47.50 We have been sending our drills to Sharp Cutter Grinding to have them resharpened for years. They always cut on size and we can count on a very consistent number of holes per drill on our production runs. I love the fact that I am able to send all my different brands of drills to Sharp Cutter Grinding for resharpening. - Steve, Auburn Hills MI 37

38 Carbide End Mill Resharpening Sharpening is performed on CNC machines. Fast turn around times keeps manufacturing costs down. Capable of resharpening all brands. Center cutting. No hidden charges on flute polishing or cut offs. Radius tolerance +/ Coating available. Standard Carbide End Mills Long X-Long Offset s Turbos Reamers 3/8" and under $ 5.75 $ 7.50 $ $ 7.50 $ 7.00 $ /2" and under $ 8.00 $ 9.75 $ $ $ $ /8" and under $11.00 $ $ $ $ $ /4" and under $ $ $ $ $ $ /8" and under $ $ $ $ $ $ " and under $ $ $ $ $ $ Carbide Ball Nose End Mill with Radius 1/4" and under $ /8" and under $ /2" and under $ /8" and under $ /4" and under $ /8" and under $ " and under $ /4" and under $ /8" and under $ /2" and under $ /8" and under $ /4" and under $ /8" and under $ " and under $

39 HSS End Mill Resharpening Sharpening is performed on CNC machines. Fast turn around times keeps manufacturing costs down. Capable of resharpening all brands. Coating available. End Mill Diameter HSS End Mills & Roughers Standard Rougher Standard $ 6.35 $ 6.35 $ 7.15 $ 7.70 $ 9.00 Long Rougher Long $ 6.75 $ 7.45 $ 9.35 $ 9.90 $ HSS End Mills & Roughers X-Long Double End 3/8" and under $ 2.55 $ 3.30 $ 4.95 $ /2" and under $ 3.30 $ 3.95 $ 6.60 $ /8" and under $ 3.95 $ 4.95 $ 8.25 $ /4" and under $ 4.95 $ 6.60 $ 9.35 $ /8" and under $ 6.60 $ 7.40 $ $ End Mill Diameter 2" 4" 6" 8" 1" End Mill $ 7.45 $ 9.90 $ $ /4" End Mill $ 9.05 $ $ $ /2" End Mill $ $ $ $ /4" End Mill $ $ $ $ " End Mill $ $ $ $ " Rougher $ 9.90 $ $ $ /4" Rougher $ $ $ $ /2" Rougher $ $ $ $ /4" Rougher $ $ $ $ " Rougher $ $ $ $ Contact us for our Complete Resharpening List 39

40 Sharp Cutter Grinding CO Utica Rd Fraser, MI Featured Products Made in the USA Providing Quality Tooling Since X Edge 80% Core HOG Mill Cheetah Phone: