STARVERT ig5a. Compact & Powerful Inverter. 0.4~7.5kW 3Phase 200~230Volts 0.4~7.5kW 3Phase 380~480Volts. Automation Equipment

Transcription

1 Leader in Electrics & Automation STARVERT iga Compact & Powerful Inverter.4~7.kW 3Phase 2~23Volts.4~7.kW 3Phase 38~48Volts Automation Equipment

2 Inverter STARVERT iga LS Starvert iga is very competitive in its price and shows an upgraded functional strength compared to ig. User-friendly interface, extended inverter ranges up to 7.kW, superb torque competence and small size of iga provides an optimum use environment. Standard compliance Compactness iga High performance Userfriendliness & Easy maintenance 2

3 Compact & Powerful Inverter iga Contents Overview Model & Type Standard Specifications Wiring Terminal Configurations Keypad Features Parameter Setting Trial Run Dimensions Braking Resistors and Peripheral Devices Function List Protective Functions Fault Remedy 3

4 iga Powerful & Upgraded Performance iga provides sensorless vector control, PID control, and ground-fault protection through powerful built-in functions. Sensorless vector control The built-in sensorless vector control provides the superb speed control and powerful high torque. Torque (%) Speed vs Torque Characteristics Ground-fault protection during running The ground-fault protection of output terminal is possible during running. Condition : Sensorless Vector Control Mode: Auto tuning Measure maximum torque (%) at each speed (1//1/2/3/4//6Hz) Speed (Hz) Analog control from -1V to 1V Inputting analog signals from -1V to 1V provides user-friendly operation. +1 Forward -1 Reverse Built-in PID control The built-in PID function enables to control flow-rate, oil-pressure, temperature, etc without any extra controller. PID control PI control Built-in dynamic braking circuit The built-in dynamic braking circuit minimizes deceleration time via braking resistors. Speed With braking resistor rmal state Built-in 48 communication The built-in RS-48 communication supports remote control and monitoring between iga and other equipment. Wide product range iga consists of the product range from.4 to 7.kW. Reducing deceleration time Time 4

5 Compact & Powerful Inverter iga RS-48 communication Connected to PC RS C converter Monitoring Checking operation status (Voltage, Current, Frequency, etc) Checking modified parameters Windows support Remote Control Convenient remote control to modify operation status (Forward/Reverse operation, Frequency, etc) Easy parameter setting Available to control up to 31 Inverters RS-48, Modbus communication Connected to XGT panel Monitoring Checking operation time Display of Korean error message Automatic list-up of trip record Language support (Korean, English, Chinese) Remote Control Convenient remote control to modify operation status (Forward/Reverse operation, Frequency, etc) Easy parameter setting Available to control up to 31 Inverters RS-48, Modbus communication

6 iga User-friendly Interface & Easy Maintenance The parameter setting becomes easier by adopting the 4 directions key. And iga supports easy maintenance via diagnosis and fan changeable structure. Diagnosis of output module Through easy parameter setting, iga can diagnose the status of output module. Easy change of fan iga is designed to be the fan changeable structure in preparation for a fan breakdown. Cooling fan control By controlling the cooling fan, iga provides a virtually quiet environment according to the status of operation. User-friendly interface The 4 directions key provides easy handling and monitoring. External loader (Optional) The external loader away from a panel enables to control and monitor conveniently. And the parameters made by external loader can be copied and applicable to other Inverters. Loader type + External type (Optional) Model name INV, REMOTE KPD 2M (SV-iGA) INV, REMOTE KPD 3M (SV-iGA) INV, REMOTE KPD M (SV-iGA) Remarks 2m 3m m 6

7 Compact & Powerful Inverter iga Compact Size The compact size, improved by 46% smaller than ig achieves cost-efficiency and various applications. Same height from.4 to 4.kW (128mm) Global standard compliance CE UL Global standard iga series complies with CE and UL (Type1) standards. PNP/NPN input Both PNP and NPN inputs become possible and these enable to use the outer power. To do so, users will be given wider choices of selecting the controller. 7

8 iga Model & Type Applicable motor ranges 2V Series 4V Series.4kW (.HP).7kW (1HP) 1.kW (2HP) 2.2kW (3HP) 3.7kW (HP) 4.kW (.4HP).kW (7.HP) 7.kW (1HP) SV4iGA-2 SV8iGA-2 SV1iGA-2 SV22iGA-2 SV37iGA-2 SV4iGA-2 SViGA-2 SV7iGA-2 SV4iGA-4 SV8iGA-4 SV1iGA-4 SV22iGA-4 SV37iGA-4 SV4iGA-4 SViGA-4 SV7iGA-4 SV 1 iga 2 N STARVERT Motor rating (kw) (4:.4kW~7: 7.kW) iga series Input voltage (2: 22V Series, 4: 4V Series) n-loader (Optional) 8

9 Compact & Powerful Inverter iga Standard Specifications 2V Series SV iga Max. capacity 1) Output rating Input rating (HP) (kw) Capacity (kva) 2) Rated current (A) 3) Max. output frequency (Hz) Max. output voltage (V) Voltage (V) Frequency (Hz) ) 3 phase 2~23 ) 3 phase 2~23VAC (+1%, -1%) ~6 (±%) Cooling method Weight Natural Forced air cooling V Series SV iga Max. capacity 1) Output rating Input rating (HP) (kw) Capacity (kva) 2) Rated current (A) 3) Max. output frequency (Hz) Max. output voltage (V) Voltage (V) Frequency (Hz) ) 3 phase 38~48 ) 3 phase 38~48VAC (+1%, -1%) ~6 (±%) Cooling method Natural Forced air cooling Weight ) Indicate the maximum applicable motor capacity when using 4 pole LS standard motor. 2) Rated capacity is based on 22V for 2V series and 44V for 4V series. 3) Refer to 1-3 of user s manual when carrier frequency setting (39) is above 3kHz. 4) Max. frequency setting range is extended to 3Hz when H4 (Control mode select) is set to 3 (Sensorless vector control). ) Max. output voltage cannot be higher than the input voltage. It can be programmable below input voltage. 9

10 iga Standard Specifications Control Control method Frequency setting resolution Frequency accuracy V/F pattern Overload capacity Torque boost Dynamic braking Operation mode Frequency setting Operation features Max. braking torque Max. Duty V/F, Sensorless vector control Digital command:.1hz Analog command:.6hz (Max. freq.: 6Hz) Digital command:.1% of Max. output frequency Analog command:.1% of Max. output frequency Linear, Squared, User V/F 1% per 1 min. Manual/Auto torque boost 2% 1) 1% when using optional DB resistor 2) Keypad/ Terminal/ Communication option/ Remote keypad selectable Analog: ~1V, -1~1V, ~2mA Digital: Keypad PID, Up-down, 3-wire NPN/PNP selectable Operation Input Multi-function terminal P1~P8 FWD/REV RUN, Emergency stop, Fault reset, Jog operation, Multi-step Frequency-High, Mid, Low, Multi-step Accel/Decel-High, Mid, Low, DC braking at stop, 2nd motor select, Frequency UP/Down, 3-wire operation, External trip A, B, PID-Inverter (V/F) operation bypass, Option-inverter (V/F) operation bypass, Analog Hold, Accel/Decel stop Output Open collector terminal Multi-function relay Fault output and inverter status output Less than DC 24V, ma (N.O., N.C.) Less than AC 2V, 1A; Less than DC 3V, 1A Protective function Analog output (AM) Trip Alarm Momentary power loss ~1Vdc (less than 1mA): Output freq, Output current, Output voltage, DC link selectable Over voltage, Under voltage, Over current, Ground fault current detection, Inverter overheat, Motor overheat, Output phase open, Overload protection, Communication error, Loss of speed command, Hardware fault, Fan trip Stall prevention, Overload Below 1 msec.: Continuous operation (Should be within rated input voltage, rated output power.) Above 1 msec.: Auto restart enable Environ ment Protection degree Ambient temp Storage temp Humidity Altitude/Vibration Atmospheric pressure Location 1) Means average braking torque during Decel to stop of a motor. 2) Refer to Chapter 16 of user s manual for DB resistor specification. IP 2, NEMA Type 1 (Optional) -1 ~ -2 ~6 Below 9% RH ( condensation) Below 1,m,.9m/sec 2 (.6G) 7~16 kpa Protected from corrosive gas, Combustible gas, Oil mist or dust 1

11 Compact & Powerful Inverter iga Wiring DB resistor (Optional) 3 phase AC input (Rated input voltage) B1 B2 R S T G U V W Ground 24 P1 P2 24V output FX (Forward run) RX (Reverse run) AM CM Multi-function analog output signal: ~1V CM Input signal common P3 BX (Emergency stop) P4 RST (Trip reset) P JOG (Jog operation) 3A A contact output CM Input signal common P6 Multi-step freq. - Low P7 Multi-step freq. - Middle 3C 3B A/B contact common B contact output P8 Multi-step freq. - High Potentiometer (1kohm, 1/2W) MO Multi-function open collector output VR V1 I 1V power supply for potentiometer Freq. Setting Voltage signal input: -1~1V Freq. Current signal input: ~2mA MG MO Common S+ RS-48 communication terminal CM Input signal common S- 11

12 iga Terminal Configuration Specifications for power terminal block wiring.4~1.kw (2V/4V) 2.2~4.kW (2V/4V).~7.kW (2V/4V) R S T B1 B2 R S T B1 B2 U V W B1 B2 U V W U V W R S T Terminal R, S, T B1, B2 U, V, W Inverter capacity.4~.7kw 1.kW 2.2kW 3.7~4.kW.kW 7.kW Description AC Line voltage input Connection terminal for DB resistor (Optional) Connection terminal for motor 2V Series 4V Series Wire size 1) Terminal screw Grounding method Wire size 1) Terminal screw Grounding method 2mm 2 2mm 2 2mm 2 3.mm 2.mm 2 8mm 2 M3. M3. M4 M4 M M Type 3 2mm 2 2mm 2 2mm 2 2mm 2 3.mm 2 3.mm 2 M3. M4 M4 M4 M M Special Type 3 Control terminal specifications MO MG 24 P1 P2 CM P3 P4 S- S+ 3A 3B 3C P CM P6 P7 P8 VR V1 I AM Terminal P1~P8 CM VR V1 I AM Description Multi-function input T/M 1-8 Common terminal Power supply for external potentiometer Input terminal for voltage operation Input terminal for current operation Multi-function analog output terminal Wire size (mm 2 ) Single wire Stranded Screw size MO MG 24 3A 3B 3C Multi-function terminal for open collector Ground terminal for external power supply 24V external power supply Multi-function relay output A contact Multi-function relay output B contact Common for multi-function relays M2.6 M2.6 M2.6 M2.6 M2.6 M2.6 1) Use Copper wires rated 6V, 7 and higher. 2) Use the recommended tightening torque when securing terminal screws. When you use external power supply (24V) for multi-function input terminal (P1~P8), apply voltage higher than 12V to activate. Tie the control wires more than 1cm away from the control terminals. Otherwise, it interferes front cover reinstallation M2.6 M2.6 M2.6 M2.6 M2.6 M2.6 2) Torque (Nm) Specification Output voltage: 12V Max. output current: 1mA Potentiometer: 1~kohm Max. input voltage: -12V~+12V input ~2mA input Internal resistor: ohm Max. output voltage: 11V Max. output current: 1mA Below DC 26V,1mA Max. output current: 1mA Below AC 2V, 1A Below DC 3V, 1A 12

13 Compact & Powerful Inverter iga Keypad Features Display Term Description RUN Run key Run command STOP/RESET STOP/RESET key STOP: Stop command during operation, RESET: Reset command when a fault occurs. Up key Used to scroll through codes or increase parameter value KEY Down key Right key Used to scroll through codes or decrease parameter value Used to jump to other parameter groups or move a cursor to the right to change the parameter value Left key Enter key FWD Forward run 1) REV Reverse run LED RUN Run key SET Setting 1) 4 LEDs above are set to blink when a fault occurs. Used to jump to other parameter groups or move a cursor to the left to change the parameter value Used to set the parameter value or save the changed parameter value Lit during forward run Lit during reverse run Lit during operation Lit during parameter setting Dimensions 2- SET RUN RUN C L ENT FWD REV STOP RESET

14 iga Moving to Other Groups Parameter groups There are 4 different parameter groups in iga series as shown below. Parameter group Drive group Function group 1 Function group 2 I/O (Input/Output) group Description Basic parameters necessary for the inverter to run. Parameters such as Target frequency, Accel/Decel time settable. Basic function parameters to adjust output frequency and voltage. Advanced function parameters to set parameters for such as PID Operation and second motor operation. Parameters necessary to make up a sequence using multi-function input/output terminal. Moving to other groups Moving to other groups using the Right ( ) key Moving to other groups using the Left ( ) key 1) 1) 1) Target frequency can be set at. (the 1st code of drive group). Even though the preset value is., it is user-settable. The changed frequency will be displayed after it is changed. 14

15 Compact & Powerful Inverter iga When changing ACC time from. sec to 16. sec In the first code., press the Up ( ) key once to go to the second code. ACC [Accel time] is displayed. Press the Ent ( ) key once. Preset value is., and the cursor is in the digit. Press the Left ( ) key once to move the cursor to the left. The digit in. is active. Then press the Up ( ) key once. The value is increased to 6. Press the Left ( ) key to move the cursor to the left..6 is displayed. The first in.6 is active. Press the Up ( ) key once. 16. is set. Press the Ent ( ) key once. 16. is blinking. 1) Press the Ent ( ) key once again to return to the parameter name. 8 ACC is displayed. Accel time is changed from. to 16. sec. 1) Pressing the Left ( )/Right ( )/Up ( )/Down ( ) key while a cursor is blinking will cancel the parameter value change. Pressing the Ent ( ) key in this status will enter the value into memory. In step 7, pressing the Left ( ) or Right ( ) key while 16. is blinking will disable the setting. Code change in Drive group In the 1st code in Drive group., press the Up ( ) key once. The 2nd code in Drive group ACC is displayed. Press the Up ( ) key once. The 3rd code dec in Drive group is displayed. Keep pressing the Up ( ) key until the last code appears. The last code in Drive group "drc is displayed. Press the Up ( ) key again. Return to the first code of Drive group. Use Down ( ) key for the opposite order. 1

16 iga Trial Run Multi-step operation + Run/Stop via FX/RX + Max. frequency change Operation condition Operation command: Run/Stop via FX/RX Frequency command: Multi-step operation [Low (2), Middle (3), High (8)] Max. frequency change: From 6Hz to 8Hz Wiring S1 P1 (Forward) S2 S3 S4 P2 (Reverse) P6 (Low) P7 (Middle) 3 phase AC input R S T G U V W S P8 (High) S / W P1 (Forward) P2 (Reverse) CM P6 (Low) P7 (Middle) P8 (High) CM 1. Please make sure that R, S, T are connected to 3 phase AC input, and U, V, W are also motor connection terminals. 2. After supplying the power, please set the frequency of multi-step among Low, Middle, and High. 3. If P1 (FX) turns on, the motor operates in forward. And after turning off, it stops according to the deceleration time. 4. If P2 (RX) turns on, the motor operates in reverse. And after turning off, it stops according to the deceleration time. VR V1 CM Parameter setting Step Command Code Description Default After change Max. frequency change (FU1) Multi-step frequency (DRV) Multi-step frequency (DRV) Multi-step frequency (I/O) Forward run (P1: FX) Reverse run (P2: RX) F21 st1 st2 I3 I17 I18 Change Max. frequency. Set Low step. Set Middle step. Set High step. The default is FX. This value may change. The default is RX. This value may change. 6Hz 1Hz 2Hz 3Hz FX RX 8Hz 2Hz 3Hz 8Hz FX RX 16

17 Compact & Powerful Inverter iga Potentiometer (Volume) + Run/Stop via FX/RX + Accel/Decel time change Operation condition Operation command: Run/Stop via FX/RX Wiring Frequency command: ~6Hz analog input via potentiometer Accel/Decel time: Accel-1sec, Decel-2sec Potentiometer 1~kohm, 1/2W VR V1 CM 3 phase AC input R S T G U V W Motor ~6Hz P1 (FX) Forward P2 (RX) Reverse CM 1. Please make sure that R, S, T are connected to 3 phase AC input, and U, V, W are also motor connection terminals. 2. After supplying the power, please set the frequency of multi-step among Low, Middle, and High. 3. If P1 (FX) turns on, the motor operates in forward. And after turning off, it stops according to the deceleration time. 4. If P2 (RX) turns on, the motor operates in reverse. And after turning off, it stops according to the deceleration time.. Control the motor s speed via potentiometer. VR V1 CM Potentiometer 1~kohm, 1/2W Parameter setting Step Command Code Description Default After change 1 Operation command (DRV group) Drv Turn on/off motor via terminal. 1 (FX/RX-1) 1 (FX/RX-1) 2 Analog input (DRV group) Frq Change keypad command to analog voltage command. (Keypad-1) 3 (V1: ~1V) 3 Accel/Decel time (DRV group) ACC dec Set Accel time to 1sec in ACC Set Decel time to 2sec in dec. sec (Accel) 1sec (Decel) 1sec (Accel) 2sec (Decel) 4 Forward run (P1: FX) I17 The default is FX. This value may change FX FX Reverse run (P2: RX) I18 The default is RX. This value may change. RX RX 17

18 iga Dimensions SV4iGA-2 / SV8iGA-2, SV4iGA-4 / SV8iGA-4 W W1 A SV4IGA-2 SV8IGA-2 SV4IGA-4 SV8IGA mm (inches) SV1iGA-2 / SV1iGA-4 W W1 A H1 A1 H1 A H D B W1 Inverter model (kw) W (mm) W1 (mm) H (mm) H1 (mm) D (mm) A (mm) B (mm) (kg) D H B W1 SV1IGA-2 SV1IGA mm (inches) Inverter model (kw) W (mm) W1 (mm) H (mm) H1 (mm) D (mm) A (mm) B (mm) (kg)

19 Compact & Powerful Inverter iga SV22iGA-2 / SV37iGA-2 / SV4iGA-2, SV22iGA-4 / SV37iGA-4 / SV4iGA-4 W C L H1 A D H B W1 B mm (inches) Inverter model (kw) W (mm) W1 (mm) H (mm) H1 (mm) D (mm) A (mm) B (mm) (kg) SV22IGA-2 SV37IGA-2 SV4IGA-2 SV22IGA-4 SV37IGA-4 SV4IGA SViGA-2 / SV7iGA-2, SViGA-4 / SV7iGA-4 W A W A H1 H D B W B SV4IGA-2 SV8IGA-2 SV4IGA-4 SV8IGA mm (inches) Inverter model (kw) W (mm) W1 (mm) H (mm) H1 (mm) D (mm) A (mm) B (mm) (kg)

20 iga Braking Resistors and Peripheral Devices Braking resistors Voltage 2V Series 4V Series Inverter ) The wattage is based on Enable Duty (%ED) with continuous braking time 1sec. 1% braking 1% braking Resistor [Ω] Watt [W] 1) Resistor [Ω] Watt [W] 1) Breakers Model 4iGA-2 8iGA-2 1iGA-2 22iGA-2 37iGA-2 4iGA-2 iga-2 7iGA-2 Current [A] Breaker Voltage [V] Model 4iGA-4 8iGA-4 1iGA-4 22iGA-4 37iGA-4 4iGA-4 iga-4 7iGA-4 Current [A] Breaker Voltage [V] Fuses & AC reactors Model 4iGA-2 8iGA-2 1iGA-2 22iGA-2 37iGA-2 4iGA-2 iga-2 7iGA-2 4iGA-4 8iGA-4 1iGA-4 22iGA-4 37iGA-4 4iGA-4 iga-4 7iGA-4 Current [A] AC external fuse Voltage [V] AC reactor 4.2mH, 3.A 2.13mH,.7A 1.2mH, 1A.88mH, 14A.6mH, 2A.6mH, 2A.39mH, 3A.28mH, 4A 18.mH, 1.3A 8.63mH, 2.8A 4.81mH, 4.8A 3.23mH, 7.A 2.34mH, 1A 2.34mH, 1A 1.22mH, 1A 1.14mH, 2A 2

21 Compact & Powerful Inverter iga Function List Drive Group LED Parameter Factory Adj. during display name Description default run During stop: Frequency command. ~4Hz. During run: Output frequency ACC Accel time. ~6sec dec Decel time 1. drv Drive mode (Keypad), 1 (FX/RX-1), 2 (FX/RX-2), 3 (RS-48) 1 Frq St1 St2 St3 CUr rpm dcl vol non drc Drv2 1) Frq2 Frequency setting method Multi-Step frequency 1 Multi-Step frequency 2 Multi-Step frequency 3 Output current Motor RPM Inverter DC link voltage User display select Fault display Direction of motor rotation select Drive mode 2 Frequency setting method 2 (Keypad-1), 1 (Keypad-2), 2 (V1S: -1~1V), 3 (V1: ~1V) 4 (I: ~2mA), (V1S+1), 6 (V1+I), 7 (RS-48) ~4Hz A rpm V vol, Por, tor - F (Forward), R (Reverse) (Keypad), 1 (FX/RX-1), 2 (FX/RX-2) (Keypad-1), 1 (Keypad-2), 2 (V1S-: 1~1V), 3 (V: ~1V) 4 (I: ~2mA), (V1S+I), 6 (V1+I) 1) Only displayed when one of the multi-function input terminals 1-8 [I17~I24] is set to vol non F 1 Function group 1 LED display Parameter name Description Factory default Adj. during run F Jump code ~6 1 F1 Forward/Reverse run disable (Fwd and rev run enable), 1 (Forward run disable), 2 (Reverse run disable) F2 Accel pattern (Linear), 1 (S-curve) F3 Decel pattern F4 Stop mode select (Decelerate to stop), 1 (DC brake to stop), 2 (Free run to stop) F8 1) DC brake start frequency Start frequency, ~6Hz. F9 DC brake wait time ~6sec.1 F1 DC brake voltage ~2% F11 DC brake time ~6sec 1. F12 DC brake start voltage ~2% F13 DC brake start time ~6sec F14 Time for magnetizing a motor ~6sec 1. F2 Jog frequency ~4Hz 1. F21 2) Max. frequency 4~4Hz 6. F22 Base frequency 3~4Hz 6. F23 Start frequency ~1Hz. F24 Frequency high/low limit select (NO),1 (YES) () F2 3) Frequency high limit ~4Hz 6. F26 Frequency low limit.1~4hz. 1) Only displayed when F4 is set to 1 (DC brake to stop). 2) If H4 is set to 3 (Sensorless vector), Max. frequency is settable up to 3Hz. 3) Only displayed when F24 (Frequency high/low limit select) is set to 1. 21

22 iga Function List Function group 1 LED Parameter Factory Adj. during display name Description default run F27 F28 F29 F3 F31 1) F32 F33 F34 F3 F36 F37 F38 F39 F4 F F1 2) F2 F3 F4 F F6 F7 F8 F9 Torque Boost select Torque boost in forward direction Torque boost in reverse direction V/F pattern User V/F frequency 1 User V/F voltage 1 User V/F frequency 2 User V/F voltage 2 User V/F frequency 3 User V/F voltage 3 User V/F frequency 4 User V/F voltage 4 Output voltage adjustment Energy-saving level Electronic thermal select Electronic thermal level for 1 minute Electronic thermal level for continuous Motor cooling method Overload warning level Overload warning time Overload trip select Overload trip level Overload trip time Stall prevention select F6 Stall prevention level 1) Set F3 to 2 (User V/F) to display this parameter. 2) Set F to 1 to display this parameter. Function group 2 (Manual torque boost), 1 (Auto torque boost) ~1% (Linear), 1 (Square), 2 (User V/F) ~4Hz ~1% ~4Hz ~1% ~4Hz ~1% ~4Hz ~1% 4~11% ~3% (NO), 1 (YES) ~2% ~2% (Self-cooling), 1 (Post-cooling) 3~1% ~3sec (NO), 1 (YES) 3~2% ~6sec : Stall prevention disabled 1: During Accel 2: During constant run 3: During Accel, During constant run 4: During Decel : During Accel, During Decel 6: During Decel, During constant run 7: During Accel, During constant run, During Decel 3~1% LED display Parameter name Description Factory default Adj. during run H H1 H2 H3 H4 H Jump code Fault history 1 Fault history 2 Fault history 3 Fault history 4 Fault history ~9 1 non non non non non

23 Compact & Powerful Inverter iga Function group 2 LED display Parameter name Description Factory default Adj. during run H6 H7 H8 H1 H11 1) H12 H13 H14 H1 H16 H17 H18 H19 H2 H21 Reset fault history Dwell frequency Dwell time Skip frequency select Skip frequency low limit 1 Skip frequency high limit 1 Skip frequency low limit 2 Skip frequency high limit 2 Skip frequency low limit 3 Skip frequency high limit 3 S-Curve accel/decel start side S-Curve accel/decel end side Input/output phase loss protection select Power On Start select Restart after fault reset selection (), 1 () ~4Hz ~1sec (), 1 () ~4Hz ~4Hz ~4Hz ~4Hz ~4Hz ~4Hz 1~1% 1~1% (Disabled), 1 (Output phase protection), 2 (Input phase protection, 3 (Input/output phase protection) (NO), 1 (YES) (NO), 1 (YES) : Speed search disabled 1: rmal accel 2: Operation after fault 3: rmal accel, Operation after fault 4: Restart after instant power failure : rmal accel, Restart after instant power failure 6: Operation after fault, Restart after instant power failure 7: rmal accel, Operation after fault, Restart after instant power failure (NO).. (NO) 1Hz 1Hz 2Hz 2Hz 3Hz 3Hz 4% 4% (NO) (NO) 8: Power On start H22 2) Speed search select 9: rmal accel, Power On start 1: Operation after fault, Power On start 11: rmal accel, Operation after fault, Power On start 12: Restart after instant power failure, Power On start 13: rmal accel, Restart after instant power failure, Power On start 14: Operation after fault, Restart after instant power failure, Power On start 1: rmal accel, Operation after fault, Restart after instant power failure, Power On start H23 H24 H2 H26 H27 H3 H31 Current level during speed search P gain during speed search I gain during speed search Number of auto restart try Auto restart time Motor type select Number of motor poles 8~2% ~9999 ~9999 ~1 ~6sec.2~7.kW 2~ sec 7. 3) 4 1) Only displayed when H1 is set to 1. # H17, H18 are used when F2, F3 are set to 1 (S-curve). 2) rmal acceleration has first priority. Even though #4 is selected along with other bits, Inverter performs Speed search #4. 3) H3 is preset based on Inverter rating. 23

24 iga Function List 24 Function group 2 LED display Parameter name Description Factory default Adj. during run H32 H33 H34 H36 H37 Rated slip frequency Motor rated current load motor current Motor efficiency Load inertia rate ~1Hz 1.~A.1~2A ~1% ~2 1) H39 H4 H41 H42 H44 Carrier frequency select Control mode select Auto tuning Stator resistance (Rs) Leakage inductance (Ls) 1~1kHz (Volts/frequency control), 1 (Slip compensation control), 2 (PID feedback control), 3 (Sensorless vector control) (NO), 1 (YES) ~14Ω ~3.mH 3kHz 1 H4 2) Sensorless P gain 1 ~32767 H46 Sensorless I gain H 3) H1 H2 H3 H4 H H6 H7 H71 H72 H73 H74 H7 H76 PID Feedback select P gain for PID controller Integral time for PID controller (I gain) Differential time for PID controller (D gain) F gain for PID controller PID output frequency limit Diagnosis select Frequency reference for accel/decel Accel/Decel time scale Power on display Monitoring item select Gain for motor rpm display DB resistor operating rate limit select DB resistor operating rate (1: ~2mA), 1 (V1 ~1V) ~999.9%.1~32.sec.1~3.sec ~999.9%.1~4Hz Max. frequency : Diagnosis disabled 1: IGBT fault/ Ground-fault 2: Output phase short & Output open/ Ground-fault 3: Ground-fault (Based on Max. frequency), 1 (Based on delta frequency) (.1 sec), 1 (.1 sec), 2 (1 sec) : Frequency command 1: Accel time 2: Decel time 3: Drive mode 4: Frequency mode : Multi-step frequency 1 6: Multi-step frequency 2 7: Multi-step frequency 3 8: Output current 9: Motor rpm 1: Inverter DC link voltage 11: User display select (H73) 12: Fault display 13: Direction of motor rotation select : Output voltage [V] 1: Output power [kw] 2: Torque [kgf m] 1~1% : Unlimited 1: Use DB resistor for the H76 set time. ~3% 3% 1sec sec % 6Hz 1 (.1 sec) 1% 1 1% 1) H32~H36 factory default values are set based on LS motor. 2) Set H4 to 3 (Sensorless vector control) to display this parameter. 3) Set H4 to 2 (PID control) to display this parameter.

25 Compact & Powerful Inverter iga Function group 2 LED display Parameter name Description Factory default Adj. during run H771) H78 H79 Cooling fan control Operating method select when cooling fan malfunctions S/W version (Always ON), 1 (Keep ON when its Temp. is higher than Inverter protection limit Temp.) (Run when cooling fan malfunctions), 1 (Stop when cooling fan malfunctions) ~1. 1. H81 2nd motor Accel time. ~6sec H82 2nd motor Decel time 1. H83 H84 2nd motor base frequency 2nd motor V/F pattern 3~4Hz (Linear),1 (Square), 2 (User V/F) 6. 2nd motor forward torque H8 boost ~1% 2nd motor reverse torque H86 boost H87 2nd motor stall prevention level 3~1% 1% 2nd motor Electronic thermal H88 1% level for 1 min ~2% 2nd motor Electronic thermal H89 1% level for continuous H9 H91 H92 H93 H94 H9 2nd motor rated current Parameter read Parameter write Parameter initialize Password register Parameter lock.1~a ~1 ~1 ~ ~FFFF ~FFFF UL (Unlock) Parameter change enable L (Lock) Parameter change disable ) Exception SV4iGA-2/SV4iGA-4 adopt self-cooling type, so this code is hidden. Input/output group LED display Parameter name Description Factory default Adj. during run I I1 I2 I3 I4 I I6 I7 I8 I9 I1 I11 I12 I13 I14 I1 Jump code Filter time constant for NV input NV input Min. voltage Frequency corresponding to I2 NV input Max. voltage Frequency corresponding to I4 Filter time constant for V1 input V1 input Min. voltage Frequency corresponding to I7 V1 input Max. voltage Frequency corresponding to I9 Filter time constant for I input I input Min. current Frequency corresponding to I12 I input Max. current Frequency corresponding to I14 ~63 ~9999 ~-1V ~4Hz ~-1V ~4Hz ~9999 ~1V ~4Hz ~1V ~4Hz ~9999 ~2mA ~4Hz ~2mA ~4Hz

26 iga Function List 26 Input/output group LED display Parameter name Description Factory default Adj. during run : Disabled I16 Criteria for analog input signal loss 1: activated below half of set value. 2: activated below set value. Multi-function input terminal : Forward run command I17 1: Reverse run command P1 define 2: Emergency stop trip I18 I19 Multi-function input terminal 3: Reset when a fault occurs {RST} 4: Jog operation command P2 define : Multi-step freq - Low Multi-function input terminal 6: Multi-step freq - Mid 7: Multi-step freq - High P3 define 8: Multi Accel/Decel - Low 1 2 Multi-function input terminal I2 1: Multi Accel/Decel - High 3 P4 define 11: DC brake during stop 12: 2nd motor select Multi-function input terminal 13: -Reserved- I21 4 P define 14: -Reserved- 1: Up-down Frequency increase (UP)command 9: Multi Accel/Decel - Mid I22 I23 I24 Multi-function input terminal 22: Exchange between option and Inverter 23: Analog hold P8 define 24: Accel/Decel disable Multi-function input terminal Multi-function input terminal 16: Up-down Frequency decrease command (DOWN) 19: External trip B contact (EtB) P6 define P7 define 17: 3-wire operation 18: External trip A contact (EtA) 2: - 21: Exchange between PID operation and V/F operation 6 7 I2 I26 I27 I3 I31 I32 I33 I34 I3 I36 I37 I38 I39 I4 I41 I42 I43 I44 I4 I46 I47 I Input terminal status display Output terminal status display Filtering time constant for multi-function input terminal Multi-step frequency 4 Multi-step frequency Multi-step frequency 6 Multi-step frequency 7 Multi-Accel time 1 Multi-Decel time 1 Multi-Accel time 2 Multi-Decel time 2 Multi-Accel time 3 Multi-Decel time 3 Multi-Accel time 4 Multi-Decel time 4 Multi-Accel time Multi-Decel time Multi-Accel time 6 Multi-Decel time 6 Multi-Accel time 7 Multi-Decel time 7 Analog output item select BIT7 BIT6 BIT BIT4 BIT3 BIT2 BIT1 BIT P8 P7 P6 P P4 P3 P2 P1 BIT1 BIT 3AC MO 2~ ~4Hz ~6sec (Output freq.), 1 (Output current) 2 (Output voltage), 3 (Inverter DC link voltage)

27 Compact & Powerful Inverter iga Input/output group LED display name default run I1 I2 I3 I4 Analog output level adjustment Frequency detection level Frequency detection bandwidth Multi-function output terminal select 1~2% ~4Hz I I6 I7 I9 I6 I61 I62 I63 I64 Fault relay select Fault relay output Output terminal select when communication error occurs Communication protocol select Inverter number Baud rate Parameter Drive mode select after loss of frequency command Wait time after loss of frequency command Communication time setting Description : FDT-1 1: FDT-2 2: FDT-3 3: FDT-4 4: FDT- : Overload (OL) 6: Inverter overload (IOL) 7: Motor stall (STALL) 8: Over voltage trip (OV) 9: Low voltage trip (LV) 1: Inverter overheat (OH) 11: Command loss 12: During run 13: During stop 14: During constant run 1: During speed searching 16: Wait time for run signal input 17: Fault relay select 18: Warning for cooling fan trip : - 1: When the low voltage trip occurs 2: When the trip other than low voltage trip occurs 3: When the low voltage trip occurs, When the trip other than low voltage trip occurs 4: When setting the H26 (Number of auto restart try) : When the low voltage trip occurs, When setting the H26 (Number of auto restart try) 6: When the trip other than low voltage trip occurs, When setting the H26 (Number of auto restart try) 7: When the low voltage trip occurs, When the trip other than low voltage trip occurs, When setting the H26 (Number of auto restart try) : - 1: Multi-function output terminal 2: Multi-function relay 3: Multi-function output terminal, Multi-function relay (Modbus RTU), 1 (LS BUS) 1~32 : 12bps 1: 24bps 2: 48bps 3: 96bps 4: 192bps : Continuous operation at the frequency before its command is lost. 1: Free run stop (Coast to stop) 2: Decel to stop.1~12sec 2~1msec Factory Adj. during 27

28 iga Protective Functions Keypad display Protective functions Overcurrent Ground fault current Inverter Overload Overload trip Heat sink overheat Output Phase loss Over voltage Low voltage Electronic Thermal Input phase loss Descriptions The inverter turns off its output when the output current of the inverter flows more than 2% of the inverter rated current. The inverter turns off its output when a ground fault occurs and the ground fault current is more than the internal setting value of the inverter. The inverter turns off its output when the output current of the inverter flows more than the rated level (1% for 1 minute). The inverter turns off its output if the output current of the inverter flows at 1% of the inverter rated current for more than the current limit time (1min). The inverter turns off its output if the heat sink overheats due to a damaged cooling fan or an alien substance in the cooling fan by detecting the temperature of the heat sink. The inverter turns off its output when the one or more of the output (U, V, W) phase is open. The inverter detects the output current to check the phase loss of the output. The inverter turns off its output if the DC voltage of the main circuit increases higher than 4V when the motor decelerates. This fault can also occur due to a surge voltage generated at the power supply system. The inverter turns off its output if the DC voltage is below 18V because insufficient torque or overheating of the motor can occur when the input voltage of the inverter drops. The internal electronic thermal of the inverter determines the overheating of the motor. If the motor is overloaded, the inverter turns off the output. The inverter cannot protect the motor when driving a motor having more than 4 poles or multi motors. Inverter output is blocked when one of R, S, T is open or the electrolytic capacitor needs to be replaced. Self-diagnostic malfunction Parameter save error Displayed when IGBT damage, output phase short, output phase ground fault or output phase open occurs. Displayed when user-setting parameters fails to be entered into memory. Inverter hardware fault Displayed when an error occurs in the control circuitry of the inverter. Communication Error Remote keypad communication error Keypad error Cooling fan fault Instant cut off External fault A contact input External fault B contact input Operating method when the frequency command is lost Displayed when the inverter cannot communicate with the keypad. Displayed when the inverter and the remote keypad do not communicate with each other. It does not stop inverter operation. Displayed after the inverter resets the keypad when a keypad error occurs and this... Displayed when a fault condition occurs in the inverter cooling fan. Used for the emergency stop of the inverter. The inverter instantly turns off the output when the EST terminal is turned on. Caution: The inverter starts to regular operation when turning off the EST terminal while FX or RX terminal is ON. When multi-function input terminal (I2-I24) is set to 19 {External fault signal input A: (rmal Open Contact)}, the inverter turns off the output. When multi-function input terminal (I2-I24) is set to 19 {External fault signal input B: (rmal Close Contact)}, the inverter turns off the output. When inverter operation is set via analog input (-1V or -2mA input) or option (RS-48) and no signal is applied, operation is done according to the method set in I62 (Operating method when the frequency reference is lost). 28

29 Compact & Powerful Inverter iga Fault Remedy Keypad display Cause Remedy Caution: When an overcurrent fault occurs, operation must be started after the cause is removed to avoid damage to IGBT inside the inverter. Overcurrent Ground fault current Accel/Decel time is too short compared to the GD 2 of the load. Load is greater than the inverter rating. Inverter output is issued when the motor is free running. Output short circuit or ground fault has occurred. Mechanical brake of the motor is operating too fast. Ground fault has occurred at the output wiring of the inverter. The insulation of the motor is damaged due to heat. Increase the Accel/Decel time. Replace the inverter with appropriate capacity. Resume operation after stopping the motor or use H22 (Speed search). Check output wiring. Check the mechanical brake. Check the wiring of the output terminal. Replace the motor. Inverter overload Overload trip Load is greater than the inverter rating. Torque boost scale is set too large. Upgrade the capacity of motor and inverter or reduce the load weight. Reduce torque boost scale. Heat sink overheat Output Phase loss Cooling fan fault Over voltage Low voltage Electronic thermal External fault A contact input External fault B contact input Operating method when the frequency command is lost Remote keypad communication error Cooling system has faults. An old cooling fan is not replaced with a new one. Ambient temperature is too high. Faulty contact of magnetic switch at output. Faulty output wiring. An alien substance is clogged in a ventilating slot. Inverter has been in use without changing a cooling fan. Decel time is too short compared to the GD 2 of the load. Regenerative load is at the inverter output. Line voltage is too high. Line voltage is low. Load larger than line capacity is connected to line (ex: welding machine, motor with high starting current connected to the commercial line). Faulty magnetic switch at the input side of the inverter. Motor has overheated. Load is greater than inverter rating. ETH level is set too low. Inverter capacity is incorrectly selected. Inverter has been operated at low speed for too long. The terminal set to 18 (External fault- A) or 19 (External fault-b) in I2-I24 in I/O group is ON. frequency command is applied to V1 and I. Communication error between inverter keypad and remote keypad. - EEP: Parameter save error - HWT: Hardware fault - Err: Communication Error - COM: Keypad error Check for alien substances clogged in the heat sink. Replace the old cooling fan with a new one. Keep ambient temperature under C. Make connection of magnetic switch at output of the inverter securely. Check output wiring. Check the ventilating slot and remove the clogged substances. Replace the cooling fan. Increase the Decel time. Use Dynamic Brake Unit. Check whether line voltage exceeds its rating. Check whether line voltage is below its rating. Check the incoming AC line. Adjust the line capacity corresponding to the load. Change a magnetic switch. Reduce load weight and operating duty. Change inverter with higher capacity. Adjust ETH level to an appropriate level. Select correct inverter capacity. Install a cooling fan with a separate power supply. Eliminate the cause of fault at circuit connected to external fault terminal or cause of external fault input. Check the wiring of V1 and I and frequency reference level. Check for connection of communication line and connector. Contact your LSIS sales distributor. 29

30 iga Memo 3

31 Compact & Powerful Inverter iga 31

32 Leader in Electrics & Automation Safety Instructions For your safety, please read user's manual thoroughly before operating. Contact the nearest authorized service facility for examination, repair, or adjustment. Please contact a qualified service technician when you need maintenance. Do not disassemble or repair by yourself! Any maintenance and inspection shall be performed by the personnel having expertise concerned. HEAD OFFICE Yonsei Jaedan Severance Bldg , ga, Namdaemun-ro, Jung-gu, Seoul 1-73, Korea Tel. (82-2) ~4649 Fax. (82-2) , Specifications in this catalog are subject to change without notice due to continuous product development and improvement Global Network LS Industrial Systems Tokyo Office Japan Address: 16F, Higashi-Kan, Akasaka Twin Towers 17-22, 2-chome, Akasaka, Minato-ku Tokyo , Japan Tel: Fax: dongjins@lsis.biz LS Industrial Systems Dubai Office UAE Address: P.O.Box , API World Tower, 33B, Sheikh Zayed road, Dubai, UAE. Tel: Fax: hwyim@lsis.biz LS-VINA Industrial Systems Co., Ltd Vietnam Address: LSIS VINA Congty che tao may dien Viet-Hung Dong Anh Hanoi, Vietnam Tel: Fax: srjo@hn.vnn.vn LS Industrial Systems Hanoi Office Vietnam Address: Room C21, Th Floor, Horison Hotel, 4 Cat Linh, Hanoi, Vietnam Tel: /1 Fax: Dalian LS Industrial Systems Co., Ltd China Address:. 1 Liaohexi 3 Road, economic and technical development zone, Dalian, China Tel: Fax: youngeel@lsis.biz LS Industrial Trading (Shanghai) Co., Ltd China Address: Room , 17th Floor Xinda Commercial Building 322, Xian Xia Road Shanahai, China Tel: Fax: hgseo@lsis.biz LS Industrial Systems Beijing Office China Address: Room 33, 3F rth B/D, EAS 21 XIAO YUN ROAD, Dong San Huan Bei Road, Chao Yang District, Beijing, China Tel: /4 Fax: sclim@mx.cei.gov.cn LS Industrial Systems Shanghai Office China Address: Room , 17th Floor Xinda Commercial Building 318, Xian Xia Road Shanahai, China Tel: Fax: sdhwang@lsis.biz LS Industrial Systems Guangzhou Office China Address: Room 33, 3F, Zheng Sheng Building, -6, Tian He Bei Road, Guangzhou, China Tel: Fax: lsisgz@public1.guangzhou.gd.cn Starvert iga (E) 2. /(4) Printed in Korea STAFF