Customized Bearings and Racks

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Scott Osborne
6 years ago
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1 Customized Bearings and Racks

> Competence in Rolling Element and Sliding

Bearings Sliding Bearings Box Way Rail Guides

Material Stocks To minimise leadtimes, an

on stock supported by various specialist

Sawing off the peg The rails are cut to the

Milling and hobbing The rail has its contour

Milling or hobbing depends on the volume of

Drilling We drill the rails with pitch error

As a result multipiece rails can be easily

2 > Competence in Rolling Element and Sliding Guideways, Profile Rails, Gear Racks Linear Bearings Sliding Bearings Box Way Rail Guides Prismatic Guides Double V Guides V Guides Raw Material Stocks To minimise leadtimes, an extensive range of material profiles is held on stock supported by various specialist steel suppliers. Sawing off the peg The rails are cut to the desired length. Milling and hobbing The rail has its contour machined. Milling or hobbing depends on the volume of material to be removed. Drilling We drill the rails with pitch error compensation for the hardening process. As a result multipiece rails can be easily mounted. Through hardening Is one of our core competencies. Cross-sections with a thickness of up to 55mm can be through hardened. Hardening and quenching up to 3m Through hardening results in more stable and good straight rails. Through hardened rails can also be reground.

> From standard precision to measuring machine accuracy classes universal joints to give unlimited lengths A flexible, stand alone production facility specializing in the production in the

In various standard designs as single pieces or series volumes. As replacement parts for machine retrofits where spares are no longer available from the manufacturer.

ground ends for gap-free joints in multi-piece rails Permissible deviations Δ(μm) Parallelism tolerances Standard-quality for the machine-tool-industry NQ Special-quality for special purpose machines

0 Induction hardening is of particular interest for very large cross sections, as well as very long components. Only the required surface areas of the cross-section are hardened.

Then tempering and The hardening process induces internal stresses. A careful tempering eliminates such stresses without affect on the hardness.

3 > From standard precision to measuring machine accuracy classes universal joints to give unlimited lengths A flexible, stand alone production facility specializing in the production in the manufacture of guideways and gear racks: For the metalworking, automation, wood processing, electronics and measuring equipment industries. In various standard designs as single pieces or series volumes. As replacement parts for machine retrofits where spares are no longer available from the manufacturer. Our employees have extensive experience, a flexible manufacturing facility and have the know-how from the research and development departments within the SCHNEEBERGER- Group at their disposal. ground ends for gap-free joints in multi-piece rails Permissible deviations Δ(μm) Parallelism tolerances Standard-quality for the machine-tool-industry NQ Special-quality for special purpose machines SQ Super -special-quality, measuring-machine-quality SSQ Rail length (mm) Maximum single piece rail lengths: - induction hardened up to 6000mm - through hardened up to 3000mm any cross-section 1.0 Induction hardening is of particular interest for very large cross sections, as well as very long components. Only the required surface areas of the cross-section are hardened. Induction hardening and quenching up to 6m Longer single piece rail lengths means the number of butt joints can be reduced. A close tolerance is kept on the hole pitches. Then tempering and The hardening process induces internal stresses. A careful tempering eliminates such stresses without affect on the hardness. careful straightening To prepare the rails for an efficient grinding operation, the rails are thermally and/or mechanically straightened. Efficient pre-grinding The cross hatch with high pressure results in a high straightness of the rail in the non-fixed condition. Surface finishes to Ra = 1.0μm Parallelism < 0.03mm/m. End grinding For straight or angled butt joints for gap-free multi-piece rails. This is done in efficient multiple settings.

> Gear racks and gear rack guideways to customer specification Gear rack guideways Gear racks and gear rack guideways Gear rack Metric or module standards Up to module 20 Helical or straight gears

single piece length: 3000mm Multi-piece butt jointed rails for longer lengths Best Gear quality Q4 Individual adjacent pitch error f p = 0.

Extensive skills and 30 years of experience, gives us the competence to achieve extremely high levels of precision. Trackway to Ra = 0.3μm.

4 > Gear racks and gear rack guideways to customer specification Gear rack guideways Gear racks and gear rack guideways Gear rack Metric or module standards Up to module 20 Helical or straight gears Hardened and tempered, nitrided, case-hardened, induction or through hardened Milled or ground Max. single piece length: 3000mm Multi-piece butt jointed rails for longer lengths Best Gear quality Q4 Individual adjacent pitch error f p = 0.003mm Cumulative pitch error F p = 0,015mm/1000mm Precision finish grinding Precision grinding is where SCHNEEBERGER is recognized for quality. Extensive skills and 30 years of experience, gives us the competence to achieve extremely high levels of precision. Trackway to Ra = 0.3μm. Coatings and sliding materials Coatings for hardness, corrosion resistance or aesthetics are available. Slideways with various ground plastic or metal frictionless wear strips. Gear racks Depending on the loading, gear racks are either thoroughly hardened, case-hardened or induction hardened, nitrided or hardened and tempered. The material varies depending on the process. Milling and/or grinding The required accuracy and surface finish determine whether the gears also need to be ground after milling. Best quality: Q6. Marking For traceability or stock control the guideways are marked by laser. Butt joint ends are marked with identification numbers. Quality Control To ensure the high quality standards of SCHNEEBERGER, all products go through a comprehensive and stringent quality check before shipment.

> Technical and engineering know-how for special applications. Production volumes or single pieces as required Customer specific guideways are standard for us.

Delivery Commitments We guarantee short leadtimes for protoype products and fixed production schedules for production volumes.

5 > Technical and engineering know-how for special applications. Production volumes or single pieces as required Customer specific guideways are standard for us. Our qualified sales engineers will be pleased to visit your facility to discuss the optimum solution for your new application. Delivery Commitments We guarantee short leadtimes for protoype products and fixed production schedules for production volumes. Spares for machine refurbishments When you require a replacement rail or set of rails we manufacture to the original accuracy or better. grinding after hardening 0.3 SCHNEEBERGER is worldwide SCHNEEBERGER subsidiaries, or specialist technical distributors, offer complete technical support and service in all major industrial countries. SCHNEEBERGER COMPANIES SCHNEEBERGER SALES DEPARTEMENT

prospectuses AUTOMATION COMPANY BROCHURE CUSTOMIZED BEARINGS GEAR RACKS Linear bearings AND Recirculating units MINERAL CASTING SCHNEEBERGER MINIRAIL the miniature guideway MINISCALE miniature

POSITIONING SYSTEMS SLIDES schneeberger Companies Switzerland Germany ITALy USA INDIa SCHNEEBERGER AG St.

6 prospectuses AUTOMATION COMPANY BROCHURE CUSTOMIZED BEARINGS GEAR RACKS Linear bearings AND Recirculating units MINERAL CASTING SCHNEEBERGER MINIRAIL the miniature guideway MINISCALE miniature guideway with integrated measuring system MINISLIDE micro frictionless tables MONORAIL AND AMS profiled linear guideways with integrated measuring system MONORAIL AND AMS application catalog POSITIONING SYSTEMS SLIDES schneeberger Companies Switzerland Germany ITALy USA INDIa SCHNEEBERGER AG St. Urbanstrasse Roggwil/BE Phone Fax SCHNEEBERGER GmbH Gräfenau Höfen/Enz Phone Fax info-d@schneeberger.com SCHNEEBERGER S.r.l. Via Soldani Angera (VA) Phone Fax info-i@schneeberger.com SCHNEEBERGER Inc. 11 DeAngelo Drive Bedford, MA Phone Fax info-usa@schneeberger.com JAPAN CHINA KOREA Singapore Nippon SCHNEEBERGER K.K. Shimouma Miyagawa Bld 4F Shimouma Tokyo Phone Fax SCHNEEBERGER (Shanghai) Co., Ltd. Rm 606, Shang Gao International Building No. 137 XianXia Road Shanghai Phone / 27 Fax SCHNEEBERGER Korea LTD POSCO Center Bldg West Tower 11th FL 892 Daech 4-Dong Kangnam-gu Seoul Phone Fax SCHNEEBERGER LINEAR TECHNOLOGY PTE. Ltd. 160 Paya Lebar Road, #05-04 Orion Industrial Building Singapore Phone Fax SCHNEEBERGER India Private Limited Dhannur, 2nd Floor 15 Sir P M Road, Fort Mumbai Phone Fax info-in@schneeberger.com info-j@schneeberger.com info-cn@schneeberger.com info-kr@schneeberger.com info-sg@schneeberger.com JAPAN CHINA Korea 日本シュネーベルガー株式会社東京都世田谷区下馬下馬 MIYAGAWA ビル 1 階 ( ショースペース )4 階 ( 営業部 ) 施耐博格 ( 上海 ) 传动技术有限公司上海市长宁区仙霞路 137 号盛高国际大厦 606 室, 上海 슈니베거코리아유한회사서울특별시강남구대치 4 동 892 포스코센터빌딩서관 11 층 1134 호 電話ファクス电话传真 전화팩스 E メール : info-j@schneeberger.com 邮箱 : info-cn@schneeberger.com 이메일 : info-kr@schneeberger.com schneeberger MINERAL casting Czech Republic china China SCHNEEBERGER Mineralgusstechnik s.r.o Prumyslový park 32/ Cheb Dolní Dvory Phone Fax SCHNEEBERGER Changzhou Precision Systems Co. Ltd. 137 Hanjiang Road Changzhou New district Changzhou, Jiangsu Phone Fax info-mineralguss@schneeberger.com info-mineralcasting@schneeberger.com schneeberger SALES DEPARTMENTS 施耐博格 ( 常州 ) 测试系统有限公司汉江路 137, 常州新区, 常州电话传真邮箱 : info-mineralcasting@schneeberger.com austria Benelux Denmark, sweden France Great britain Mobile Mobile Mobile Mobile Mobile info-a@schneeberger.com Israel info-nl@schneeberger.com Poland, slovakia, Czech Republic info-nl@schneeberger.com Russia, belarus, Ukraine Mobile Mobile Mobile Mobile Mobile info-il@schneeberger.com info-cz@schneeberger.com info-ru@schneeberger.com info-f@schneeberger.com Spain, Portugal Mobile info-es@schneeberger.com info-uk@schneeberger.com /06/113/e/1.25/SRO/EG/Printed in Switzerland. Subject to technical changes.

MINERALGUSSTECHNIK. Mineral casting. for optimum performance

MINERALGUSSTECHNIK. Mineral casting. for optimum performance MINERALGUSSTECHNIK Mineral casting for optimum performance Product catalog 2015 SCHNEEBERGER A PORTRAIT The most modern plant in Europe. Schneeberger opts for mineral casting. Schneeberger Mineralgusstechnik