HELLER Group Global Footprint partnership on a global and local basis
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1 HELLER Group 2016 Global Footprint partnership on a global and local basis
2 A SUCCESS STORY NEEDS A FOUNDATION Reliability. Sustainability. Continuity. For 122 years, HELLER has been a family-owned business. It means that values such as reliability, sustainability and continuity are important to us.
3 A SUCCESS STORY GROWS FROM EXPERIENCE Customised solutions for your industry and your requirements Machining is our core competency, building on more than 120 years of experience. We offer customised solutions for numerous industries, applications and requirements. Always with the goal to support our customers in mastering their production tasks and helping them to successfully compete in the market.
4 SUCCESS IS THE OPPOSITE OF STANDSTILL Machine. Application. Service. Today, HELLER counts among the established suppliers of cutting solutions in the powertrain and mechanical engineering sector. Our aim is to expand this position, tapping into new branches of industry and new regions. With the machine, application and service for your manufacturing tasks of today and tomorrow.
5 HELLER AT A GLANCE Founded in 1894 in Nürtingen by brothers Ernst and Hermann Heller as a craft business Employees 2,530 Sales 140 Application & Engineering 480 Production & Logistics 960 Service 310 Administration & IT 230 Apprentices 190 Turnover / Order intake Turnover 2015 EUR 556m Order intake 2015 EUR 561m Europe: 55% North/South America: 19% Asia: 26% Locations 5 production plants in Germany, the UK, US, Brazil and China 30 sales and service bases worldwide
6 CONTINUITY ON SHAREHOLDER LEVEL AND IN TERMS OF MANAGEMENT Associates of Heller GmbH Heller family Supervisory board Berndt Heller, Chairman Horst Geidel Christian Hald Areas of management Dieter Drechsler, Projects&Applications Gerhard Reiner, Commercial Functions Andreas Markpfleger, Technical Support Services Andreas Müßigmann, Commercial Func. Services Patrick Rimlinger, Operations Dr. Gerd Schöllhammer, Sales Support Services Dr. Jürgen Walz, Development HELLER Group Klaus Winkler, CEO Manfred Maier, COO Markets Peter Weber, Europe Keith Vandenkieboom, North America Alfredo Griesinger, South America Andrew Parkin, Asia
7 HELLER WORLDWIDE 5 production locations and 30 sales and service subsidiaries USA Troy, MI MEXICO Querétaro BRAZIL Belo Horizonte Joinville Sorocaba GERMANY Nürtingen Goslar Hattingen Nuremberg Saarbrücken Salem UNITED KINGDOM Redditch FRANCE Paris ITALY Verona POLAND Poznan RUSSIA Moscow SWEDEN Värnamo SWITZERLAND Niederbüren SLOVAKIA Vráble SPAIN Barcelona CHINA Beijing Changzhou Chongqing Shanghai INDIA Pune SINGAPORE Singapore THAILAND Bangkok NORTH AMERICA EUROPE SOUTH AMERICA ASIA
8 THE KEY FACTORS FOR SUCCESS FOR OUR CUSTOMERS The machine: flexibly applicable machine concepts in modular design, manufactured to highest quality standards The application: state-of-the-art, intelligent machining technologies, perfectly matched to the requirements at hand The service: highest availability, engineering and support by highly qualified staff
9 HELLER MACHINE RANGE Well-equipped for the manufacturing tasks of today and tomorrow 4-axis machining centres H 2000 H 4000 H 4500 H 5000 H 6000 H 8000 H H H axis machining centres and milling/turning centres FP/CP 4000 F/C 6000 F/C 8000 FP/CP FP FP Flexible manufacturing systems and special solutions RFK DRZ RFN MC 20 CBC TRS 4000 MPC 400 VKM (Wenzler)
10 H SERIES 4-axis horizontal machining centres customisable to individual requirements For highly productive machining of a wide range of parts and materials High performance and maximum precision From light-metal machining through to heavy-duty cutting
11 F SERIES Flexible manufacturing with 5-axis machining centres setting new standards in 5-sided and 5-axis simultaneous machining Available in two configurations: as workshop machine for single-part manufacturing or as production machine with pallet changer for series production
12 C SERIES Machining centres providing unique cutting performance For combined milling and turning operations For maximum flexibility of use in complete machining
13 FLEXIBLE MANUFACTURING SYSTEMS 4-axis and 5-axis machining modules with direct loading Special-purpose and process machines for highly productive manufacturing Flexible manufacturing systems for the complete process chain in crankshaft and camshaft production Process plants for the coating of cylinder bores
14 INNOVATION MADE BY HELLER HELLER turnkey solutions for crankcase manufacturing, using the new HELLER CBC process technology
15 COMPREHENSIVE SERVICE FOR OUR CUSTOMERS Modular HELLER services can be optimally adapted to each customer's individual requirements Remote service Spare parts Training Service agreements Standard rebuilds Component repair Machine overhauls Relocation service
16 LEADING PARTNER FOR MANY INDUSTRIES Aerospace Hydraulics and pneumatics industry Tailor-made solutions for the automotive industry and many other metal-cutting industries Agricultural machinery construction Automotive industry Construction machinery industry General machine industry Mold & Die industry Oil and gas industry Power engineering Supplying industry
17 OUR KNOW-HOW IS IN DEMAND ALL OVER THE WORLD 1. HELLER is the top supplier of highly productive manufacturing solutions for customers from the segments light-duty powertrain, heavy-duty powertrain on & off-highway and agriculture. Including crankshaft machining. 2. In many other industries, HELLER is among the top 5 suppliers of 4-axis/5-axis machining centres for milling and mill/turning processes.
18 Light-duty engines Workpiece Aluminium crankcase Manufacturing solution HELLER CBC Technology, MC 20, CBC 200
19 Truck engines Workpiece I6 cylinder Diesel crankcase, GGV Manufacturing solution Flexible manufacturing system
20 Construction machines engines Workpiece 6-cylinder crankcase Manufacturing solution 4-axis machining centres MCH 250, MCH 300, MCH 400
21 Powertrain agricultural machines Workpiece Axle funnel, RGO boxes, diff. cases, PTO housings Manufacturing solution H 5000, H axis machining centres, automation
22 Light-duty engines Workpiece V6 crankshaft Manufacturing solution RFK 15 crankshaft milling machine DRZ 15 turnchasing centre
23 Motorcycle engines Workpiece 2-cylinder crankcase Manufacturing solution 4-axis machining centres H 2000, H 4000 DRZ 15
24 Drilling machines Workpiece Drill housing, Al Manufacturing solution 4-axis machining centre H 2000
25 Hydraulic power units Workpiece Hydraulic manifold, nodular cast iron Manufacturing solution 4-axis machining centres H 2000, H 4000, MCH 300
26 Marine breakaway coupling Workpiece Breakaway coupling Manufacturing solution 5-axis machining centres FT 4000, CT 4000
27 Baking systems Workpiece Baking plates, nodular cast iron Manufacturing solution 4-axis machining centres H 4000, Fastems pallet container
28 Helicopter landing gear Workpiece Structural parts Manufacturing solution 5-axis machining centre FP 10000
29 Aircraft doors Workpiece Aircraft engine components, nickel-based alloy Manufacturing solution H axis machining centre
30 Sheet metal press gears Workpiece Gears with double helical gearing Manufacturing solution 5-axis machining centre FP 8000
31 Robot Workpiece Arm, arm housing, rotating column housing for robots Manufacturing solution 4-axis machining centres H 6000, H 8000
32 Fixtures Workpiece Water tap, brass Manufacturing solution 4-axis machining centres H 2000
33 Cutting machines Workpiece Housing, stainless steel Manufacturing solution 4-axis machining centres H 2000
34 Our commitment HELLER COMPLETE SOLUTION HELLER offers solutions for... a wide range of industries global target markets... selected workpieces Services at the same high quality level.
35 HELLER Group 2016 Global Footprint partnership on a global and local basis
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