Working Tools. for hydraulic breakers
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1 Working Tools for hydraulic breakers
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3 Content list Tools for every job...4 Own production...6 Handling of working tools...7 Atlas Copco...8 SB Series...8 MB Series HB Series SBC Series HBC Series...16 TEX Series...17 Krupp...20 HM Lightweight Series...20 HM Medium Series HM Heavy-Duty Series...24 Accessories Lubricants...27 Working tool wipers Scaler parts
4 Tools for every job Today s hydraulic breakers offer a significantly improved ratio of percussive performance to weight, which in turn imposes far greater loads on all breaker components. The dimensions, material properties and tip geometry of working tools have a major impact on reliability, wear behavior, performance and productivity. Genuine working tools from Atlas Copco are made from a special alloy that has been optimized for hydraulic breaker applications. A complex heat treatment process and strict quality control at all stages of production in our own facilities guarantee maximum durability. Working tools may look just like a piece of steel, but they are the result of a long and complex development process backed by extensive experience in the field. So do not take any risks. Only genuine working tools will ensure that your Atlas Copco breaker remains the unit that you bought: a reliable, safe production unit good for many millions of impacts. Overview of tool applications To use an Atlas Copco hydraulic breaker in the most efficient way, and to lower the risk of tool fractures, choosing the right working tool for an application is crucial. Material Use Specifications Tool Asphalt Road surfaces, Soft structures Chisel Transport routes Concrete Thin floors, walls Reinforced Chisel Non-reinforced Moil point Thick floors, walls Reinforced Chisel Non-reinforced Moil point Foundations Reinforced Chisel Non-reinforced Moil point Recycling - Blunt tool Sedimentary rock (sandstone, limestone, greywacke, calcareous sediment) Crystalline rock (magma, greenstone, gabbro, granite, etc.) Trenching, Heavily fissured Chisel foundation work; primary quarry breaking Lightly fissured Moil point Monolithic Moil point Breaking oversizes - Blunt tool Trenching, foundation work; primary quarry breaking Breaking oversizes Heavily fissured Lightly fissured Monolithic Chisel Blunt tool Blunt tool Blunt tool Influence of tool tip geometry Energy Working tool Penetration Wedge effect transmission Moil point Sharpened Blunt Chisel Sharpened Blunt Blunt tool Optimum Satisfactory Sufficient 4
5 1. Moil point (conical) 2. Moil point (pyramidal) 3. Chisel 4. Blunt tool 5. Wide chisel 6. Asphalt cutter Chisel versions Chisels, wide chisels and asphalt cutters can be delivered in two different versions, cross and parallel. Cross (standard) Parallel (optional) 5
6 Own production Atlas Copco has a thorough knowledge and experience of producing working tools. Production started in Essen in the 1960s, and today thousands of tools in different shapes are produced annually. The tools are produced in series up to a length of 2000 mm in a range of diameters up to 210 mm. Our production facilities are among the largest, fully automated multifunction furnace plants in Europe. The production process is continuously controlled and improved by an Integrated Management System (IMS). Quality is controlled through all stages of production - from material testing to finished product. The production unit is certified according to: DIN EN ISO 9001:2000 (Quality systems) DIN EN ISO (Environmental management system) OHSAS (Occupational Health & Safety management) 6
7 Handling of working tools 1. Lubricate working tools at regular intervals. When lubricating, observe the correct position to avoid over greasing. 2. Reposition the working tool at regular intervals during operation to avoid overheating of the material. 3. Advancing in large steps will decrease your performance, advancing in small steps is more efficient and increases your productivity. 4. Working tools should always be positioned at right angles to the working surface to avoid long-term secondary damage. 5. Rock the breaker gently during operation to allow the dust to escape from beneath the tip of the working tool, and never attempt to use the hydraulic breaker as a crowbar. 6. Try to avoid bending stresses on working tools at all times to avoid overstressing of the material. 7
8 SB Series SB 50 Moil Point , Chisel (cross) , Wide chisel (cross) , SB 100 Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Asphalt cutter (cross) , Asphalt cutter (parallel) , SB 100 mk2 Moil Point , Chisel (cross) , Wide chisel (cross) , Wide chisel (parallel) , Asphalt cutter (cross) , Asphalt cutter (parallel) , SB 150 / SB 150 mk2 Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Asphalt cutter (cross) , Asphalt cutter (parallel) ,
9 SB 200 Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , SB 300 / SB 300SC Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Scaling tool , SB 450 / SB 450SC Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Wide chisel (cross) , Scaling tool ,
10 MB Series MB 500 Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Asphalt cutter (cross) , MB 700 / MB 800 Moil Point , Chisel (cross) , Chisel (parallel) , Blunt tool , Wide chisel (cross) , *) MB 700 Dust version reduces working length by 40 mm. MB 1000 Moil Point , Chisel (cross) , Chisel (parallel) , Blunt tool , *) Dust version reduces working length by 30 mm. MB 1200 Moil Point , Chisel (cross) , Chisel (parallel) , Blunt tool , *) Dust version reduces working length by 25 mm. 10
11 MB 1600 Moil Point , Chisel (cross) , Blunt tool , MB 1700 Moil Point , Chisel (cross) , Chisel (parallel) , Blunt tool , *) Dust version reduces working length by 25 mm. 11
12 HB Series HB 2200 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Dust version reduces working length by 45 mm. HB 2500 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Dust version reduces working length by 45 mm. HB 3000 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Dust version reduces working length by 45 mm. 12
13 HB 4200 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Dust version reduces working length by 45 mm. HB 5800 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Dust version reduces working length by 95 mm. HB 7000 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Dust version reduces working length by 90 mm. 13
14 SBC Series SBC 60 Moil Point , Chisel (cross) , Wide chisel (cross) , SBC 115 Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Asphalt cutter (cross) , Asphalt cutter (parallel) , SBC 255 / SBC 255-II Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Asphalt cutter (cross) , Asphalt cutter (parallel) , SBC 410 / SBC 410-II Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) ,
15 SBC 610 / SBC 650 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Scaling tool , SBC 800 / SBC 850 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Wide chisel (cross) , Scaling tool ,
16 HBC Series HBC 1100 / HBC 1700 Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Asphalt cutter (cross) , HBC 2500 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Blunt tool , HBC 4000 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Blunt tool ,
17 TEX Series TEX 30H Moil Point , Chisel (cross) , Asphalt cutter (cross) , TEX 75H Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Asphalt cutter (cross) , Asphalt cutter (parallel) , TEX 110H Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , Asphalt cutter (cross) , Asphalt cutter (parallel) ,
18 TEX 180H Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Wide chisel (parallel) , TEX 250H1 Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , TEX 400H Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Wide chisel (cross) ,
19 TEX 600H / TEX 700H / TEX 900H Moil Point , Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Asphalt cutter (cross) , TEX 1400H Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Blunt tool , TEX 1800H / TEX 2000H Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Blunt tool ,
20 HM Lightweight Series HM 45 Moil Point , Chisel (cross) , HM 50 / HM 55 Moil Point , Chisel (cross) , Wide chisel (cross) , HM 60 / HM 75 Moil Point , Chisel (cross) , Wide chisel (cross) , HM 60 (produced from 1997 on) Moil Point , Chisel (cross) , Wide chisel (cross) , Asphalt cutter (parallel) , *) HM 60V & EcoV version reduces working length by 40 mm. HM 85 / HM 90 Moil Point , Chisel (cross) , Wide chisel (cross) , *) HM 90V & EcoV version reduces working length by 40 mm. 20
21 HM 110 Moil Point , Chisel (cross) , HM 135 / HM 140 Moil Point , Chisel (cross) , Wide chisel (cross) , Asphalt cutter (cross) , *) HM 140V & EcoV version reduces working length by 45 mm. HM 170 / HM 185 / HM 190 Moil Point , Chisel (cross) , Wide chisel (cross) , Asphalt cutter (cross) , *) HM 170V & EcoV and HM 190V & EcoV versions reduces working length by 45 mm. HM 200 Moil Point , Chisel (cross) , HM 230V Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Wide chisel (cross) , Asphalt cutter (cross) , Asphalt cutter (cross) ,
22 HM Medium Series HM 300 / HM 305 Moil Point , Chisel (cross) , Wide chisel (cross) , HM 350 Moil Point , Chisel (cross) , Blunt tool , Wide chisel (cross) , Asphalt cutter (cross) , HM 550 / HM 560 Moil Point , Chisel (cross) , Wide chisel (cross) , HM 580 Moil Point , Chisel (cross) , Chisel (parallel) , Blunt tool , Wide chisel (cross) , HM 600 Moil Point , Chisel (cross) ,
23 HM 700 Moil Point , Chisel (cross) , HM 710 / HM 720 Moil Point , Chisel (cross) , Blunt tool , HM 780 Moil Point , Chisel (cross) , Chisel (parallel) , Blunt tool , *) Marathon & MarathonV version reduces working length by 25 mm. HM 800 Moil Point , Chisel (cross) , HM 900 Moil Point , Chisel (cross) , HM 950 / HM 960 Moil Point , Chisel (cross) , Blunt tool , *) HM 960 CS version reduces working length by 75 mm. 23
24 HM heavy-duty series HM 1000 Moil Point , Chisel (cross) , Chisel (parallel) , Blunt tool , *) Marathon & MarathonV version reduces working length by 25 mm. HM 1200 Moil Point , Chisel (cross) , HM 1300 Moil Point , Chisel (cross) , *) CS version reduces working length by 100 mm. HM 1500 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Marathon & MarathonV version reduces working length by 45 mm. 24
25 HM 1800 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Blunt tool , HM 2000 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Blunt tool , Blunt tool , *) Marathon & MarathonV version reduces working length by 45 mm HM 2100 / HM 2300 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Marathon & MarathonV version reduces working length by 45 mm. 25
26 HM 2200 / HM 2500 / HM 2600 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) HM 2500/HM2600 Marathon & MarathonV version reduces working length by 45 mm. HM 3000 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Marathon & MarathonV version reduces working length by 95 mm. HM 4000 Moil Point , Moil Point , Chisel (cross) , Chisel (cross) , Chisel (parallel) , Chisel (parallel) , Blunt tool , Blunt tool , *) Marathon & MarathonV version reduces working length by 90 mm. 26
27 Accessories Lubricants No Description Size Part number 1 Chisel paste cartridge (for manual greasing) 400 g Grease gun for 400 g chisel paste cartridge Chisel paste cartridge for ContiLube II 1 x 500 g Chisel paste cartridge for ContiLube II 12 x 500 g Grease gun for 500 g chisel paste cartridge Seal rings for 500 g chisel paste cartridge 25-pack Chisel paste container 15 kg Chisel paste container 45 kg Filling device for 500 g chisel paste cartridge (for use in combination with 15 kg container ) Filling device for 500 g chisel paste cartridge (for use in combination with 45 kg container) Chisel paste cartridge 2. Grease gun for 400 g chisel paste cartridge Working tool wipers 3. Chisel paste cartridge for ContiLube II 4. Grease gun for 500 g chisel paste cartridge No Breaker type Part number 9 MB 700 Dust MB 1000 Dust MB 1200 Dust / HM 780 Marathon(V) MB 1700 Dust / HM 1000 Marathon(V) HB 2200 Dust / HM 1500 Marathon(V) HB 2500 Dust HB 3000 Dust / HM 2100 Marathon(V) / HM 2300 Marathon(V) HB 4200 Dust / HM 2500 Marathon(V) / HM 2600 Marathon(V) HB 5800 Dust / HM 3000 Marathon(V) HB 7000 Dust / HM 4000 Marathon(V) Seal rings for 500 g chisel paste cartridge Scaler parts No Description Part number 10 Front shield SB 300SC / SBC 650SC Dust Cover SB 300SC / SBC 650SC Front shield SB 450SC / SBC 850SC Dust Cover SB 450SC / SBC 850SC Chisel paste container, 15 kg. 7. Chisel paste container, 45 kg 8. Filling device for chisel paste cartridge 9. Working tool wiper 10. Front shield 11. Dust cover 27
28 , Atlas Copco Construction Tools AB, Stockholm, Sweden Intellecta 2006 Formalix 2006
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