HALFEN POWERCLICK FRAMING SYSTEM PC63 16-US POWERCLICK
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1 HALFEN POWERCLICK FRAMING SYSTEM PC63 16-US POWERCLICK
2 Less is more. HALFEN Powerclick 63 Quick and safe without welding The revolution in pipe support construction Developed for the petrochemical industry, Powerclick 63 consists of 4 basic lightweight components, which allow the user to create hundreds of pipe support configuations without welding. No welding, no fire risk The system does not require welding, and is simply bolted together in the field. Eliminate the hazards associated with hot work. Lightweight all parts under 40 s The system consists of light weight individual components easily handled by one or two installers. No cranes or heavy lifting gear needed. Flexible change layout at any time Cover most of your support requirements with just four components. The system is adjustable on site, and can be changed in-service to suit new process layouts. Mechanically interlocking connection Toothed channel achieves positive connection with toothed fixing hardware. Forces are transferred to steel structure using the universal beam clamp with hardened teeth. The standard base support is used on concrete. Cost-saving Whether used for new construction or modernization projects. HALFEN Powerclick 63 is simple to design and easy to install with no special tools required. Time is money. Certified allowable loads The connection components can withstand forces in all directions. Our catalogues specify the permissible loads in 2- and 3-dimensional structures for all common supporting congurations for optimum design and installation. Fast The connection components of the HALFEN Powerclick system are supplied pre-assembled, thus simplifying ordering and speeding up installation. Torsional Rigidity The closed profile of the HALFEN Powerclick 63 channel enables it to resist a moment of torsional inertia equal to a steel W-8 I-beam. This capability enables the system to support high loads. Corrosion Protection All components are hot dip galvanized to provide optimum corrosion resistance. For exterior as well as interior applications. Many advantages with one result: HALFEN provides safety, reliability and efficiency for you and your customers. HALFEN USA Inc. PO Box 547 Converse TX Phone: info@halfenusa.com 2
3 Only 4 basic components required for most supports to suit small to medium diameter pipes ONE FRAMING CHANNEL for all pipe support frames UNIVERSAL BEAM CLAMP for all beam sizes ONE BASE PLATE TYPE 3 sizes for all applications CORNER CONNECTOR for three-dimensional systems 3
4 APPLICATION EXAMPLES Less is more... POWERCLICK SYSTEM 63 few parts, numerous applications Optimized pipe routing application in pharmaceutical plant Combination of ready made 41 system strut cantilever brackets and the 63 system in a trapeze configuration Support of a screw conveyor with Powerclick System 63 Pipe routing application in a biodiesel plant 4
5 US and International references References: Allessa (Clarient) Atlas Copco BASF Bayer BP Doosan Lentjes Dow Chemical Dupont DyStar Evonik Exide Henkel INEOS Kao Chemical Lurgi Life Sciences Merck Nerefco ONEgas Sanofi Aventis Sasol Saudi Aramco Shell Shin-Etsu Solvay Fluor Ticona Teijin Twaron Total Fina Elf Uhde Union Carbide Wacker Wintershall RWE Allows space-saving connection of pipes and valves Easy assembly of a T-construction with HALFEN Powerclick 5
6 APPLICATION EXAMPLES: SKIDS AND STEEL STRUCTURES Adjustable pipe supports connected to existing steel structure Transportation of fully assembled modules no disassembly required to apply corrosion protection Powerclick saves space in very confined areas One-time installation and adjustment of all components using HDG material Complex construction for connection of fittings, valves and pipes use the same frame for any pipe layout, for any customer 6
7 Connections to concrete and steel structures Page 18 Page 11 Page 9 Page 11 Page 23 Page 21 Page 12 Page 12 Page 11 Page 12 7
8 Connections to concrete and steel structures Page 12 Page 21 Page 15 Page 9 Page 11 Page 11 Page 18 Page 11 Page 14 Page 16 Page 23 Material / Finish: hdg Carbon Steel S235JR/hdg - connecting part hdg, zinc coating > 1.97 mils - bolt connection hdg, chromatized coating > 1.77 mils - channel profile hdg, zinc coating > 1.97 mils - Modulus of Elasticity - Shear Modulus of Elasticity - Ultimate Strength - Yield Strength E (psi) G (psi) Fu (psi) Fy (psi) 30,450,000 11,745,000 49,300 34,075 hdg = hot-dip galvanized (according to European standard EN ISO 1461) HALFEN PC US
9 FRAMING CHANNEL Channel HZL 63/63 - toothed, slotted 63 (2 ₁ ₂ ) 14 ( ₉ ₁₆ ) HZL 63/63 (2 ₁ ₂ ) 28 (1 ₁ ₈ ) 2,5 ( ₁ ₈ ) 63 Zahnung Teeth HZL 63/ (9 ₁₃ ₁₆ ) 7 ( ₁ ₄ ) 9,5 22 9,5 ( ₃ ₈ ) ( ₇ ₈ ) ( ₃ ₈ ) Nominal dimensions: mm and inches Product Data Due to the toothed profile lips the channel is suitable for high loads in the longitudinal direction (1124 s). Accessories Channel End Cap N G Normal operating conditions rated loads Occasional operating loads * Material: Polyethylene, LDPE Color: blue, withstands temperature - 22 F to F HALFEN Channel weight Cross section Moment of inertia Section modulus Max. permiss. point loading Max. allowable uniform load at span L F [] HPE 63/63 W [/ft] A [in²] I y [in⁴] I z [in⁴] S y [in³] S z [in³] HZL 63/ HZL 63/ ₃ /₄ ₃ /₄ hdg = hot-dip galvanized Length: 3000 mm (9' - 10") Length: 6000 mm (19' - 8") F [] at span in L [in] F [] F [] F [] -N -G * Occasional operating loads are given by EN 13480, including general loadings, cleaning loadings, and steam purge/blow loading. Occasional loads (G) are 33% greater than normal rated loads (N). Closer Strip Material: plastic (PVC), Color: gray, withstands temperature - 22 F to F PA 41 - KS Lengh 3000 mm (9' - 10") 2016 HALFEN PC US 9
10 Application Examples: Closed profile form provides torsional strength equivalent to heavy I-beam. These rated loads (N) contain safety factors of 1.6 for yield and 4.0 for ultimate failure. Application Examples: 10
11 BASE SUPPORT Connection to Concrete and Steel Beam Fits beam flange widths: 2 ₁₅ ₁₆ 6 ₁ ₈ Fits beam flange widths: 6 ₁ ₈ 9 ₁ ₁₆ Fits beam flange widths: 9 ₁ ₄ 11 ₁₃ ₁₆ Ø13 ₁ ₂ ₁ LL Ø13 ₁ ₂ x 2 ₅ ₃₂ ₂ ₁ Ø13 ₁ ₂ ₂ LL x 13 2 ₅ 55 ₃₂ ₁ ₂ LLx 132 ₅ ₃₂ 55 5 ₃ ₈ 7 ₇ ₈ t = 3 5 ₁₆ t = 3 5 ₁₆ 5 ₁ ₂ ₁ ₁₆ 10 ₅ ₈ 5 ₁ ₁₆ ₃ ₈ 5 ₃ ₈ 7 ₇ ₈ ₁ ₂ ₃ ₁₆ 13 ₃ ₄ ₃ ₈ 5 ₃ ₈ 7 ₇ ₈ t = 3 5 ₁₆ ₅ ₁₆ 16 ₁₅ ₁₆ 5 ₁ ₂ 140 ₁₅ ₃₂ 12 : HCS-VT63-11/ hdg = hot-dip galvanized : HCS-VT63-12/ : HCS-VT63-13/ Application Examples: 11
12 CORNER CONNECTOR - SINGLE AND DOUBLE Connector: Channel to channel Heavy connector Heavy double connector t = 3 5 ₁₆ 3 t = 5 ₁₆ 4 ₁ ₈ ₁ ₈ ₁ ₂ 6 ₁ ₂ Ø14 ⁹ ₁₆ Ø14 ⁹ ₁₆ Ummontage Reconfigure möglich Re-assembly required possible : HCS-VT63-21/ hdg = hot-dip galvanized : HCS-VT63-23/ hdg = hot-dip galvanized Application Examples kg 12
13 RECONFIGURATION The corner connector is easily reconfigured by repositioning the bolts 13
14 CANTILEVER - SINGLE AND DOUBLE Narrow Conditions Single arm bracket t = ₃ 5 ₁₆ Double arm bracket t = ₃ 5 ₁₆ ₁ ₂ ₁ ₂ 18 ₁ ₂ 18 ₁ ₂ 470 Ø14 ₉ ₁₆ Ø14 ₉ ₁₆ : HCS-VT63-41/ hdg = hot-dip galvanized : HCS-VT63-42/ Application Examples 14
15 T-CONNECTOR T-Connector: Connection to Framing Channel Tee bracket 18 ₁ ₂ ₁ ₈ 105 Ø14 ⁹ ₁₆ t = 5₃ ₁₆ : HCS-VT63-31/ hdg = hot-dip galvanized min. 180 mm max. 540 mm Application Examples 7 ₁ ₁₆ 21 ₁ ₄ 15
16 POST BASE Narrow Conditions Fits beam flange widths: 2 ₁₅ ₁₆ 6 ₁ ₈ Fits beam flange widths: 6 ₁ ₈ 9 ₁ ₁₆ Fits beam flange widths: 9 ₁ ₄ 11 ₁₃ ₁₆ Ø13 ₁ ₂ Ø13 ₁ ₂ Ø13 ₁ ₂ LL ₁ ₂ LL x 2 13 ₅ ₃₂ 55 ₁ ₂ LL x 2 13 ₅ ₃₂ : HCS-VT63-14/ hdg = hot-dip galvanized : HCS-VT63-15/ : HCS-VT63-16/ min. 130 mm max. 15 ₃ ₄ 400 mm 18 ₁ ₂ 18 ₁ ₂ 5 ₁ ₈ 18 ₁ ₂ ₁ ₂ x 2 ₅ ₃₂ 5 ₃ ₈ 7 ₇ ₈ 5 ₁ ₁₆ 10 ₅ ₈ ₃ ₈ 5 ₃ ₈ 7 ₇ ₈ 8 ₃ ₁₆ 13 ₃ ₄ ₃ ₈ 5 ₃ ₈ 7 ₇ ₈ 11 ₅ ₁₆ 16 ₁₅ ₁₆ ₁₅ ₃₂ min. 60 mm Application Examples 2 ₃ ₈ max. 365 mm 14 ₃ ₈ 16
17 CORNER CONNECTOR - SHORT Narrow Conditions Light connector 6 ₁ ₂ 165 t = 3 5 ₁₆ 1 ₁₅ ₁₆ 50 Do not use this Corner Connector Short type 22 for cantilever arm connections! Do use Corner Connector type 21 page 12 Ø14 ₉ ₁₆ : HCS-VT63-22/ hdg = hot-dip galvanized Application Examples 17
18 BEAM CLAMPS Beam Clamp: Connection to Steel Beam Beam clamp with 4 teeth for interlocking load transmission ₁ Ø13 ₂ 1 ₁₅ ₁₆ 49 3 ₃ ₁₆ ₃ ₄ HCS TK - hdg hdg = hot-dip galvanized HCS TK - L - hdg hdg = hot-dip galvanized HCS TK hdg hdg = hot-dip galvanized Application Examples Application for general fixing to steel beams, other than system applications 4 beam clamps used for one fitting beam clamps used in pairs Tightening torque depending on bolt, Max. Tightening torque = 66 ft- Tightening torque 66 ft- Tightening torque 33 ft- 390 ₉ ₁₆ mm 90 3 ₉ ₁₆ mm Important for assembly: h L = ₃ ₁₆ - 1 ₉ ₁₆ Flange thickness beam flange width + (2 3 ₉ ₁₆ ) h L 18
19 POWERCLICK-BOLT Pre-assembled Bolt Conical Spiral Spring Washer Channel Nut Bolt Type HCS-GWP 41/41-M12x M12 x 25 hdg hdg = hot-dip galvanized Recommended Torque 19
20 CONNECTION TO CONCRETE AND FRAMING CHANNEL ₉ ₁₆ ₉ ₁₆ hdg = hot-dip galvanized Application Example 20
21 PIPE CLAMPS Braced in Axial Direction Free in Axial Direction 2 Square Spacers Included Nominal Size HCS-RAD-33* HCS-RAD-33-A4* HCS-RAD-33* HCS-RAD-33-A4* HCS-RAD-42* HCS-RADV-42* HCS-RAD-42-A4* HCS-RAD-42-A4* HCS-RADV-48/2 HCS-RADV-48/2-A4 HCS-RADV60/2 HCS-RADV60/2 HCS-RADV-75/2 HCS-RADV-75/2-A4 HCS-RADV-105/2 HCS-RADV-105/2-A4 HCS-RADV-131/2 HCS-RADV-131/2-A4 HCS-RADV-157/2 HCS-RADV-157/2-A4 HCS-RADV-185/2 HCS-RADV-185/2-A HCS-RADV-48/2D HCS-RADV-48/2D-A HCS-RADV-64/2D HCS-RADV-64/2D-A HCS-RADV-75/2D HCS-RADV-75/2D-A HCS-RADV-105/2D HCS-RADV-105/2D-A HCS-RADV-131/2D HCS-RADV-131/2D-A HCS-RADV-157/2D HCS-RADV-157/2D-A HCS-RADV-185/2D HCS-RADV-185/2D-A hdg = hot-dip galvanized * Please refer to note at bottom of page 22 21
22 PIPE CLAMPS Braced in Axial Direction Free in Axial Direction Nominal Size * * * * hdg = hot-dip galvanized * Pipe clamp sizes 1/2, 3/4, and 8-16 are not pre-assembled. Fixing hardware must be ordered separately! See below. The only difference between braced and free pipe clamps is the use of an added square washer as stated below. For 1/2 and 3/4 pipe clamps order: (2) T-head bolts: HS 41/41-M10x35, for hot dip galvanized, HS 41/41-M10x35-A4-70, for stainless steel (2) Washers if pipe clamp allows free movement in axial direction: VUS 40/25-M10, for hot dip galvanized or VUS 40/25-M10, for stainless steel For 8 pipe clamps, order: (2) T-head bolts: HZS 41/22-M12x35 8.8, for hot dip galvanized HZS 41/22-A4-M12x35-A4, for stainless steel (2) Washers if pipe clamp allows free movement in axial direction: VUS 40/25-M12, for hot dip galvanized or VUS 40/25-A4-M12-A4, for stainless steel For pipe clamps 10-16, order: (2) T-head bolts: HZS 41/ M16x50 8.8, for hot dip galvanized or HZS 41/22-A4-M16x50-A4, for stainless steel (2) Washers if pipe clamp allows free movement in axial direction: VUS 40/25-M for hot dip galvanized or VUS 40/25-A4-M12-A4, for stainless steel 22
23 CLAMPED SHOE; ADAPTER PLATE AND SPACER CLIP Clamped Shoe Spacer Clip ₉ ₁₆ hdg Nominal Size Adapter Plate fv hdg = hot-dip galvanized 23
24 CLAMPED SHOE Clamped Shoe Clamped Shoe hdg = hot-dip galvanized Please specify pipe OD at time of order Clamped Shoe Dimensions Nominal size [in] L [in] b [in] c [in] d [in] t [in] 10 9 ₁₃ /₁₆ 7 ₇ /₈ 3 ₁₅ /₁₆ ₂₁ /₃₂ ₅ /₁₆ ₁₃ /₁₆ 9 ₁₃ /₁₆ 5 ₇ /₈ ₂₁ /₃₂ ₃ /₈ ₁₃ /₁₆ 9 ₁₃ /₁₆ 5 ₇ /₈ ₂₁ /₃₂ ₃ /₈ ₁₃ /₁₆ 9 ₁₃ /₁₆ 5 ₇ /₈ ₂₁ /₃₂ ₃ /₈ 24
25 LOAD INFORMATION FOR POWERCLICK SYSTEM 63 BASIS OF CALCULATION EN 13480:2002 Metallic industrial piping standard relates to the elementary guidelines for pipe systems and their supporting structures. The connection parts load tables contain bearing values according to the rules of piping EN for normal operating conditions ( rated loads -N) as well as for occasional operating conditions (G). For normal operating conditions, rated loads have been determined by testing in accordance with EN :2002. These rated loads contain safety factors of 1.6 for yield and 4.0 for ultimate failure. NEW! POWERCLICK SYSTEM 63 TESTED TO EN (TYPE TESTING) BY TÜV, GERMANY Weights and suggested pipe support spacing of steel pipes ASME Suggested Pipe Support Spacing Nominal diameter Outside diameter Wallthickness Steam Gas or Air service without insulation Max. Support spacing for Steam, Gas or Air Service Max. Support spacing for Water Service Water filled pipe without insulation Water filled pipe insulation* thickness 1 ₁ /₂ Water filled pipe insulation* thickness 3 [in] [in] [in] [/ft] [ft] [ft] [/ft] [/ft] [/ft] * Insulation density: 13 /cu.ft. 25
26 LOAD INFORMATION NEW POWERCLICK SYSTEM 63 TESTED TO EN (TYPE TESTING) BY TÜV, GERMANY Normal and Occasional Operating Loads for Connection Parts Type: HCS-VT63-11,-12,-13 My Qy Mx Qx ± Q x [] ± Q y [] ± N z [] ± M x [in-] ± M y [in-] ± M zt [in-] N G N G N G N G N G N G - - 1,349 1, ,293 12, ,349 1, ,293 12, ,523 10, ,574 2, ,124 1,484 1,574 2,091 8,850 11, ,124 1, ,574 2, ,850 11, Type: HCS-VT63-21 Qy Nz Qx ± Q x [] ± Q y [] N G ± N z [] - - 1, , , , Q Res = 899 1,012 Q Res = 1,191 1,326 Nz Mzt 1,124 1, ,349 1,776 7,965 10, ,124 1,484 1,349 1, ,965 10, Type: HCS-VT63-14,-15,-16 My Qy Mx Qx ,349 1,776 7,523 10, ,655 3, ,349 1, ,523 10,001 2,655 3, ,349 1,776 4,868 6, ,655 3, ,349 1, ,868 6,461 2,655 3, ,349 1,776 4,425 5,841 4,425 5, ,349 1,776 2,655 3,452 4,425 5,841 2,655 3, ,349 1,776 4,425 5,841 2,655 3,452 2,655 3,452 Type: HCS-VT , , Q Res = 562 1,574 Q Res = 742 2,091 Nz Mzt Type: HCS-VT63-21 Qx Mx Q y My Nz Mzt ,574 2,091 4,868 6, ,425 5, ,574 2, ,868 6,461 4,425 5, ,349 1, ,868 6, ,349 1, ,293 12, ,523 10, ,574 2, ,124 1,484 1,574 2,091 4,425 5, ,124 1, ,574 2, ,850 11, ,124 1,484 1,349 1,776 3,983 5, ,124 1, ,349 1, ,965 10, ,349 1,776 3,540 4, ,540 4,691 Type: HCS TK-L Qx Nz Qy - - 1, , , ,191 Q Res = Q Res = 337 1,191 Type: HCS-VT63-41 Qx Mx My Qy Nz Mzt ,349 1, ,638 8,762 3,540 4, ,349 1,776 2,655 3, ,655 3, ,349 1, ,868 6,461 2,655 3, ,349 1,776 2,213 2,921 4,425 5, ,349 1,776 1,328 1,682 4,425 5,841 2,655 3, ,349 1,776 2,655 3,452 1,770 2,301 2,655 3, ,574 2,091 3,540 4, ,540 4, ,574 2, ,868 6,461 4,425 5,841 Type: HCS TK 63 Qx Nz Qy - - 1, , Q Res = Q Res = Attachments using site drilled bolts and adhesive anchors may need site testing. These rated loads (N) contain safety factors of 1.6 for yield and 4.0 for ultimate failure. Occasional loads (G) are 33% greater than normal rated loads (N). N G Normal operating conditions rated loads Occasional operating conditions 26
27 APPLICATION FOR GENERAL STEEL CONSTRUCTION The bearing values for general steel construction applications are based on evaluation of the type tests, which were implemented with the Powerclick system 63, in relation with the usual safety factors of general steel construction and complementray frame analysis and the German design code DIN Rated loads F Z max for framework Table values are valid for fittings according to pages 9, 10 and 13. Channel: Hmax Rated load F Z max [] for channel length L mm and (in): HZL 63/63 H max mm (in) L = 600 (23 ₅ ₈ ) F Z [] L = 800 (31 ₁ ₂ ) F Z [] L = 1000 (39 ₃ ₈ ) F Z [] L = 1200 (47 ₁ ₄ ) F Z [] L = 1400 (55 ₁ ₈ ) F Z [] L = 1600 (63 ) F Z [] L = 1800 (70 ₇ ₈ ) F Z [] N N N N N N N 1500 (59 ₁ ₁₆ ) (39 ₃ ₈ ) (59 ₁ ₈ ) (59 ₁ ₁₆ ) (39 ₃ ₈ ) (59 ₁ ₆ ) (59 ₁ ₁₆ ) (39 ₃ ₈ ) (59 ₁ ₁₆ ) (59 ₁ ₁₆ ) (39 ₃ ₈ ) (59 ₁ ₁₆ ) (59 ₁ ₁₆ ) (39 ₃ ₈ ) Explanations: y x 1500 (59 ₁ ₁₆ ) = point load without lateral forces (e.g. pipes without expansion) = point load with lateral forces (superposition) F x or F y = 0.3 x F zmax z * The values in this table are based on the DIN design standard. These values are appropriate for use when not bound by statue to use the EN or other design standards. ** Fixings using site drilled bolts, adhesive anchors and clamps (flange width < 5 ⁷/₈") may need site testing. 27
28 APPLICATION FOR GENERAL STEEL CONSTRUCTION Rated Loads Fz max for Framework Max. Safe Load F z max per for Freestanding Support Buckling 28
29 SOFTWARE SUPPORT Drawings Interactive Material Take Off/Bill of Material Tool 29
30 SOFTWARE SUPPORT Interactive Material Take Off/Bill of Material Tool hdg hdg hdg* hdg hdg hdg hdg hdg hdg hdg hdg hdg hdg hdg hdg 30
31 REFERENCES References Contractors USA Bayou Fabrications, LA Claymar Construction, LA Gulf States Inc, TX Industrial Design & Construction, LA Infnity Construction Services, TX Performance Contractors Inc, LA Piping and Equipment Inc, TX Piping Technology and Product, TX RR Ramsower, TX Project sites USA Atlas Copco Voorheesville, NY BASF Freeport, TX Dow Chemical Plaquemine, LA Midland, MI Hahnville,LA Exide Baton Rouge, LA Rohm and Haas Deer Park, TX Union Carbide Texas City, TX North Seadrift, TX Three Rivers Corp, MI Wilson Supply, TX Pre-approved at the following operators Internal standard numbers: BASF HALFEN Supplier No TKL for System 63 TKL for System 41 DOW: Global Standard MET G4G 1472 Evonik (Degussa Huels): System Saudi Aramco: Vendor I.D Com Channel Framing Areva Nuclear: Siemens (Munich) Nuclear:
32 CONTACT HALFEN WORLDWIDE HALFEN has a global network of Subsidiary Companies to assist you. The main contact information for North America and the European Headquarter is provided below. For a full list of offices please visit HALFEN GmbH, Germany applies also to copying in extracts. USA & Mexico Canada Germany HALFEN USA Inc F.M Converse, TX UCC Industries International (Distributor) Units 12 & Sandy Beach Road Pickering, Ontario, L1W 3N7 Provinces of British Columbia and Aerta: HALFEN GmbH Liebigstrasse Langenfeld Phone: info@halfenusa.com Web: Phone: bhughes@ucci.ca Web: Please contact HALFEN USA Inc. Phone: info@halfen.de Web: HALFEN is also represented by distributors in Argentina, Australia, Azerbaijan, Belarus, Brazil, Bulgaria, Chile, China, Colombia, Croatia/Bosnia- Herzegovina/FYROM/Montenegro, Cyprus, Estonia, Greece, Hong Kong, Hungary, India, Indonesia, Ireland, Israel, Japan, Jordan, Kingdom of Saudi-Arabia, Latvia, Lebanon, Lithuania, Luxembourg, Malaysia, Malta, Mexico, New Zealand, Peru, Philippines, Republic of Kazakhstan, Romania, Russia, Serbia, Singapore, Slovenia, Spain, South Korea, Taiwan/ROC, Thailand, Turkey, Ukraine, United Arab Emirates, Uruguay, Vietnam HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors. Fax: Fax: Fax: M US - 11/ /16
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