Lumon 6 T Terrace Glazing System Technical File

Transcription

1 Lumon 6 T Terrace Glazing System Technical File

2 This tehnical file for Lumon 6 Terrace Glazing System was published in September No part of this document may be reproduced without a prior permission of Lumon Oy. Subject to alterations without prior notice. Version Date Made by Approved by Modifications NHo MLe Revised System Lumon Oy Kaitilankatu 11 FIN KOUVOLA tel (0) Lumon 6 Terrace Glazing System Made by: NHo Version: 1.1 Verified by: EsH Date: Approved by: MLe Ref.: EN 1-2 Lumon 6 T 01/2012

3 1. Lumon 6 Terrace Glazing Table of contents 1 Introduction to Lumon 6 Terrace Glazing System 2 Technical Description 3 Opening Options 4 Sections 5 Fixing Details 6 Measuring Instructions 7 Installation Instructions 8 Component Names and Numbers 9 Order Documents 10 Appendices - Table of Recommended Glass Pane Sizes - RAL Price Groups - Test Results - Warranty Certificate - User and Maintenance Instructions - Definitions of Quality 01/2012 Lumon 6 T 1-3

4 1-4 Lumon 6 T 01/2012

5

6

7 Four seasons on a glazed terrace Lumon glazing systems offer you a chance to transform your terrace into a pleasant and functional leisure space with countless decorating possibilities. Lumon quality materials will also ensure protection from environmental constraints in order to enable your terrace plants to thrive and start their growth season early in the spring. Our glazing solutions have been designed to work in harmony with your lifestyle. What could be more enjoyable than sipping a nice cup of tea on your terrace with good friends, watching the sunset

8 Lumon design, usability and comfort Our glazing systems offer so much more. Seasons will only show their best sides, as the glazing gives your balcony or terrace protection from rain, snow, dead leaves and debris. Noise from outside will also be reduced. Spring commences earlier and warmer in a glazed space, and during the warmest months the glazing can be fully opened in order to enjoy the fresh air and sunshine. The neat Scandinavian design of Lumon glazing systems combined with usability and comfort offer you the perfect glazing solution.

9 Frameless glazing unobstructed visibility, style and versatility Lumon 6 glazing can be adapted on terraces, bal- use. It has a lock and a handle on both sides and is made of durable safety glass which makes it safe to use as a lockable door.

10

11 2. Technical Description Lumon 6 T Technical Description Lumon 6 Terrace Glazing consists of two horizontal aluminium profiles attached to the terrace ceiling and floor. Toughened glass panes are attached to the profiles through separate mechanisms allowing the panes to slide and to turn. The panes are 8, 10 or 12-mm toughened glass. The Table of Recommended Glass Pane Sizes shows the optimal glass thicknesses for each terrace. Toughened glass is not easily broken but in case it does break, it will crumble into small, blunt-edged fragments that do not pose a serious risk of injury. Aluminium glazing beads are attached to the top and bottom of each pane with the help of flanges ground to the upper and lower edges of the pane. Fastening is secured with glue. The upper and lower glazing beads are provided with the components which enable the sliding and opening of the panes. The first pane is opened by unlocking the handle and it can also be locked in the ventilation position. The other panes can be moved by sliding and turning. When the panes are turned, their hinges lock to the chamfers in the profiles. In this way, the glazing can be opened completely. On L and U shaped terraces the panes can be slid over corners. The upper profile is attached to the ceiling through a telescopic profile or to the overhang with mounting brackets. The lower profile is attached with mounting brackets or through the bottom of the profile to the railing structure. Corrosion-resistant fasteners must be used in attaching the system to the terrace structures. Rainwater is drained off by using water sills made of a plastic-coated steel sheet or an aluminium sheet. A seal is used to close the gap between the glass pane and the wall. 01/2012 Lumon 6 T 2-1

12 2. Technical Description Lumon 6 T 1. Aluminium profiles The upper and lower profiles and the glazing beads are aluminium and polyester powder-coated or anodized; anodizing is available on special order. The upper and lower profiles are selected on a case-by-case basis. The standard colours are: - RAL 9006 grey - RAL 9016 white - RAL 7024 dark grey Other colours and anodized coatings are available on special order. The wedges used in glazing are always dark grey RAL Glass panes The glazing panes are cut in 8, 10 or 12- mm toughened float glass. For more details, see the table of recommended glass pane sizes in Chapter 10. The panes have chamfered edges. All the panes comply with the EN and EN standards. It is on the ground flanges of the panes that the glazing beads are attached and secured with glue. Fixed and hinged panes used to close openings are 6 mm toughened glass. The panes used in glazing systems are usually clear glass in order to maintain the appearance of the façade virtually unchanged. Stained or sand-blasted panes can also be optionally used. When choosing special glass types (sandblasted, Stippolyte and Satinato), the pane sizes must be confirmed by the manufacturer. After the heat treatments, the strength values differ from those of regular clear or stained glass. 3. Hinges and sliding parts A hinge with rollers and an upper guide are attached to the upper glazing bead. The hinge and the lower guide are attached to the lower glazing bead. When the glass panes are opened, they are fastened to each other by the hinges. All parts are aluminium, stainless steel or high quality plastic materials. The visible plastic parts are light or dark grey, according to the order, whereas the plastic parts inside the profiles are always dark grey. 4. Seals The different gaps in the glazing will be sealed with the material that best suits each product and use. The seals between the outermost edges of the glazing and the surrounding structures as well as those attached to the aluminium profiles will be provided by default. Eventual between-thepanes seals should be ordered separately. 5. Fasteners The upper and lower profiles are attached to the concrete structures with corrosionresistant wedges or expansion anchors or concrete screws. The screws are stainless steel or corrosion-resistant, and the brackets are aluminium. The fastening manners recommended by the manufacturer are described in Chapter Flashings All flashings, such as water sills and corner flashings are made of a 0.5 mm plasticcoated steel sheet or an aluminium sheet, depending on the project. The manufacturer's colour chart shows the colours available. RR chart colours are used for direct deliveries from the factory. Aluminium flashings are painted according to the RAL colour chart. 7. Tests Lumon 6 Terrace Glazing has undergone the following tests: - Xx - Xx The abstracts of the test reports can be consulted in the Appendices of this file and the full reports are available on demand through the Lumon staff. 2-2 Lumon 6 T 01/2012

13 2. Technical Description Lumon 6 T General instructions Ventilation Ventilation on the terrace is provided through the 2-3 mm gaps between the panes. Moreover, there needs to be enough space on each side of the glazing for the structure to be utilised properly. The first pane can be locked in the ventilating position where it remains ajar. IMPORTANT! Ventilation is essential to prevent the condensation of moisture and to keep the terrace structures in good condition. Locking Lumon 6 Terrace Glazing is always delivered with a metal handle on both sides as well as a lock and a key. Inside the terrace, a turn knob or a key cylinder can be added to the lock; outside, a key cylinder will be automatically provided. The distance of the lock from the top and bottom edges of the pane is at least 300 mm. Sealing Lumon terrace glazing provides protection from wind and weather. However, due to necessary ventilation, the glazing is not fully airtight and, in certain conditions, rain or snow may enter the terrace. Thermal insulation The Lumon glazing systems consist of uninsulated aluminium profiles and single glass panes. A glazed terrace is not a warm space and its characteristics are not comparable to those of normal warm living spaces. Even after the terrace has been glazed, heat insulation of the building continues to be provided by the insulated wall, the windows facing the terrace and the terrace door. Noise control Lumon glazings reduce traffic noise by 8-12 db. The results vary due to the thickness of the panes and the environmental conditions. A decrease of 10 db corresponds to half as much audible noise. Cleaning Both the inner and outer surfaces of the panes can be washed from the inside the terrace, as the panes can be turned inwards for cleaning. Manufacturing Lumon glazing systems are custom made for each terrace. All materials and components related to the basic product are supplied by the factory, whereas accessories are delivered to order. For a specification of the content of the delivery, see Chapter 9. Official regulations Terrace glazing systems are subject to permission. The local official regulations relating to terrace glazings must be checked beforehand. Terrace glazing causes minimal changes to the visual appearance of the building as it is made of transparent, colourless glass and no vertical profiles are used. Special cases The solutions specified in the technical file may not be applicable in all circumstances. In these cases, the solutions to be applied must be planned on a case-by-case basis. 01/2012 Lumon 6 T 2-3

14 2. Technical Description Lumon 6 T Specific instructions Height of the railing In case of a risk of falling, Lumon 6 Terrace Glazing cannot be used as a railing but a separate railing should be provided behind it. The total height of the railing must be over 1.0 m, and its protective section must be higher than 0.7 m. A separate handrail must be provided behind openable glass panes if the upper surface of the lower profile is less than 1.0 m from the terrace floor. Should the lower profile double as a handrail, its attachment must be checked against loads specified in the Building Regulations. Opening the panes / using the terrace Corner and U terraces have panes that are opened only for cleaning. In some cases, the panes and the terrace door may open in the same place. Drainage pipes, pillars and such must also be taken into account when designing glazing systems. Structures Glazing causes vertical loads on the ceiling structure and horizontal wind load on both the ceiling and railing structures. For a flawless functioning of the glazing, the maximum deflection a vertical load is allowed to cause is 2 mm. The maximum weight of an individual pane is 75 kg. The maximum width of a pane is 1.0 m and height 3.0 m. For a single-pane side the maximum width of the pane is 1.2 m. At the opening end of the glazing, i.e. where the upper profile is attached to the ceiling, one single point of the structure holds the weight of the entire system. Check the strength of the fastening and of the structure. 2-4 Lumon 6 T 01/2012

15 3. Opening Options Rules Opening rules - It is possible to have up to 9 glass panes openable to the right and 9 to the left - Maximum glass width is 1000 mm - Maximum glass width is 1200 mm for a single-pane side of a terrace - Minimum width for an openable pane is 460 mm or 15 % of the glass height - Maximum glazing height is 3000 mm - Minimum width for a fixed pane is 200 mm or 10 % of glass height Corners - The angle between the left hand wall and the glazing is called the starting angle - The angle between two sides is called the structure angle - The angle between right hand wall and the glazing, is called the ending angle - Corners are measured from the inside of the terrace - In case any type of structure divides the glazing, the two parts of the glazing will be considered individually (the said structure gives either the starting or the ending angle, not a structure angle) - Starting and ending angles can be (viewed from the inside) - Opening angle for an openable glass is Structure angles are Over-a-corner glazing angles are possible on over-a-corner glazing - There can be up to 9 glass panes opening to the same direction, including both the opening side and the corner bypass side - There has to be two openable panes on the opening side because of the guide block which is to be positioned in the lower profile Glazing with System Angle and Different Glazing Heights on Sides - It is possible to order glazings with a structure angle where glazing height is different from one side to another - In this case is not possible to slide glass panes around corners - There is a straight cut at end of profiles which are not on the same level (upper and/or lower profiles) - The profiles to be positioned on the same level must be specified in the order (upper and/or lower profiles) 01/2012 Lumon 6 T 3-1

16 3. Opening Options Straight Glazing Opening to the right Opening to the left to the left 0 panes to the right 5 panes to the left 5 panes to the right 0 panes Opens in both directions to the left 2 panes to the right 3 panes There must be at least three openable panes on a side opening to both directions. An impossible solution! 3-2 Lumon 6 T 01/2012

17 3. Opening Options Corner Glazing Corner glazing opening on two sides 90 to the right 5 panes to the left 2 panes Corner glazing opening on two sides 135 to the left 5 panes to the right 2 panes max /2012 Lumon 6 T 3-3

18 to the right 2 panes to the left 1 pane 3. Opening Options U Glazing Corner glazing opening on three sides 90 to the right 5 panes to the left 2 panes Corner glazing opening on three sides 90 to the right 5 panes to the right 1 pane max. 105 NB! The pane cannot be hinged the other way round NB! The pane on this side cannot be hinged any other way. The pane will not open simultaneously with the panes of the façade. 3-4 Lumon 6 T 01/2012

19 to the right 2 panes 3. Opening Options Space with an Obstacle Glazing a space with an obstacle (e.g. a water pipe or a pillar) Corner glazing opening on three sides 90 to the right 5 panes fixed glass to the left 2 panes A fixed pane will be installed in front of the obstacle, if it is impossible to slide the panes over the corner and the obstacle. The hinge cannot be positioned differently. The width of the fixed pane must be at least 10 % of its height and at least 200 mm 01/2012 Lumon 6 T 3-5

20 3. Opening Options Corner bypass Corner glazing opening on one side, with a corner bypass over a 90 angle to the right 7 panes Corner glazing opening on one side, with a corner bypass over a 135 angle to the left 5 panes at the opening end 7 panes to the left 2 panes NB! With corner bypasses there must be at least two panes on the opening side because of the guide block which is to be positioned in the lower profile. 3-6 Lumon 6 T 01/2012

21 to the right 5 panes to the right 2 panes 3. Opening Options U Glazing; Corner Bypass Corner glazing opening on two sides, with a corner bypass over a 90 angle to the left 4 panes NB! With corner bypasses there must be at least two panes on the opening side because of the guide block in the lower profile. Corner glazing opening on two sides, with a corner bypass over a 90 angle to the right 7 panes 01/2012 Lumon 6 T 3-7

22 3. Opening Directions U Glazing; Corner Bypass Corner glazing opening on two sides, with a corner bypass over a 90 angle to the right 4 panes to the left 4 panes 270 NB! Panes cannot slide over corners which are > 180. The panes opening direction always changes when the angle is > 180. Panes cannot slide over corners which are < 90, either. NB! With corner bypasses there must be at least two panes on the opening side because of the guide block which is to be positioned in the lower profile. 3-8 Lumon 6 T 01/2012

23 3. Opening Options Upper profile notches and place of upper latch Notches in the Upper Profile The notch for the vent arm is located depending on the width of the 2nd pane 12 The length of the notch for vent arm depends on the number of the openable panes and their width Number of Similar Glass Panes Width of Rail Guide Notch mm mm mm mm When all the panes are the same width, the upper latch is located at the vent arm. The figure below shows two alternative widths for the 1st pane (either it is narrower or significantly wider than the 2nd pane) 1st pane alternative width for the 1st pane 90 mm + notch length In order for the upper latch to lock itself to the upper profile it must be positioned at the opening end where the vent arm notch is located or on the other side of the notch made for the upper guide. (the minimum difference in the width of the 1st pane is the width of the notch + 90 mm) 01/2012 Lumon 6 T 3-9

24 3-10 Lumon 6 T 01/2012

25 4. Sections Vertical Section 1: /2012 Lumon 6 T 4-1

26 4. Sections Vertical Section 1: Lumon 6 T 01/2012

27 4. Sections Horizontal Section 1:1 8mm mm mm mm mm mm mm mm mm /2012 Lumon 6 T 4-3

28 4. Sections Horizontal Section 15mm L2 max.12mm L2 15mm 20mm mm max.12mm 8mm mm mm Lumon 6 T 01/2012

29 4. Sections Horizontal Section 1:1 20mm mm mm mm mm mm mm mm mm mm /2012 Lumon 6 T 4-5

30

31 5. Fixing Details Upper Profile 1:2 >50mm/>70mm 01/2012 Lumon 6 T 5-1

32 5. Fixing Details Upper Profile 1:2 >50mm/>70mm 5-2 Lumon 6 T 01/2012

33 5. Fixing Details Upper Profile 1:2 >50mm/>70mm 01/2012 Lumon 6 T 5-3

34 5. Fixing Details Lower Profile 1:2 >50mm 5-4 Lumon 6 T 01/2012

35 5. Fixing Details Lower Profile 1:2 max. 4,5mm max. 15mm >50mm 01/2012 Lumon 6 T 5-5

36 5. Fixing Details Fixing Points 5-6 Lumon 6 T 01/2012

37 GENERAL NOTIONS: Height of the opening H1: Width of the opening L1: Glazing Height H2: Glazing Length L2: 01/2012 Lumon 6 T 6-1

38 Angles: 6-2 Lumon 6 T 01/2012

39 6. Measuring Instructions Multi-faced Glass Wall System Lower edge tolerance mm Lower Reduction X Glazing Height H2 Height of Opening H1 Upper Reduction Y Glazing Length 1 Glazing Length 2 Glazing Length 3 Glazing Length 4 Initial Reduction Measuring Line 2 Glazing Length L2 End Reduction NB! The adjustability of the glazing height is mm at the bottom. Eventual irregularities of the tiles remaining within this range, the Lower Reduction need not be used. NB! In initial and final angles of 90, the Glazing Length includes the end plugs. In this case the upper and lower profiles will be delivered 3 mm shorter than the full Glazing Length. The plugs can be adjusted by max. 10 mm / end of profile (plugs measure 3-13 mm). Measuring Line 3 Measuring Line 1 Measuring Line 4 In Lumon 6 T Balcony Glazings: - Measuring Line L1 = edge of the tile/rail - Upper Reduction Y = 5 mm, (Upper Profile) Y = 0 mm, (Telescopic Profile) - Lower Reduction X = 0 X = -15 Lower Profile in a groove - Deviation Z = measured from the edge of the tile to the outer surface of the telescopic profile 01/2012 Lumon 6 T 6-3

40 The maximum number and width of the panes: Table of Recommended Glass Pane Sizes 6-4 Lumon 6 T 01/2012

41 Table for Corner Bypasses with an Obstacle; maximum pane widths. [mm] /2012 Lumon 6 T 6-5

42 6. Measuring Instructions Measuring Lines 1:2 H2 L2 Z X=0 H1 H3 Y=0 L1 6-6 Lumon 6 T 01/2012

43 1:2 6. Measuring Instructions Measuring Lines L2 Z X=0 H1 H2 H3 Y=5mm L1 01/2012 Lumon 6 T 6-7

44 1:2 6. Measuring Instructions Measuring Lines L2 Z H1 H2 H3 Y=5mm L1 6-8 Lumon 6 T 01/2012

45 6. Measuring Instructions No Obstacles 5mm 35mm 01/2012 Lumon 6 T 6-9

46

47 7. Installation Instructions Lumon 6 T Tools and equipment required for the installation work Cordless Impact Wrench Cordless drill Hammer drill Aluminum ladder Toolbox with compartments 8m cord on a reel (20m extension cord for balustrade installers) Hearing protectors Safety harness with quick-release buckles Reel for safety lanyard Safety lanyard Safety goggles and protective case Tape measure 5 m Spirit level 600 mm Spirit level 2000 mm Carpenter's hammer 20 with steel shaft Builder s knife Carpenter's pencil Pitching borer 5mm, 2 pc Pitching borer 6mm, 2 pc; drilling depth 150mm Pitching borer 8mm, 2 pc 140 mm needle-nose pliers Flat blade screwdriver Plate shears left/right handed Plate bending pliers Pop rivet pliers Silicone gun Cover mat 3,2 mm rivet bits, 10 pc 4,1 mm rivet bits, 10 pc 6,5 mm drill bit, 2 pc 9 mm drill bit, 2 pc 13mm drill bit, 2 pc Maintenance sign Brush and dust pan 10 mm T -grip - screws of lower mounting brackets M8 Torx 30 T -grip - concrete screws Hex key 5 mm T-grip -upper latch, lower latch, additional rail guides, lower rail guide 4mm T-grip -pane stop, upper start hinge, additional locking 2mm T-grip wire lock Screwdriver Torx 15 - cover plate, lower start hinge, extended vent arm screws Screwdriver Hex key 2,5 mm - vent arm screw, lower start hinge. Bit-tips: Torx 30 - Concrete screws 10 mm ratchet wrench - Upper latch screw Screwdriver PH2/ PZ2 - Facade plug for wall lock 01/2012 Lumon 6 T 7-1

48 7. Installation Instructions Lumon 6 T General Information Lumon 6 balcony glazing system has to be fastened carefully to the balcony or terrace structures in such a way that: - the structures and fasteners withstand the loads to which they are subject - the characteristics of the glass wall system remain uncharged under design loads - the official requirements are complied with. Fastening methods: - anchoring to concrete - fastening to steel with screws or through bolts - fastening to aluminum with screws or through bolts - fastening to wood structure Upper Profile / Telescopic Profile Lower Profile The marking of anchor types may vary, depending on the manufacturer. 7-2 Lumon 6 T 01/2012

49 7. Installation Instructions Lumon 6 T Installing Drop in Anchor to Concrete: Drive the anchor to the bottom of the hole with suitable tool, for example the level end of a punch. Drive the anchor firmly five or so times with the tapered cylindrical end of the toll so that the wedge like section expands it. Installing Concrete Screw to Concrete: Drill a Ø6mm hole at least 15 mm deeper than the installation screw. Drilled hole will be exhausted and screw tightened. First few turns push harder and if screw is sticking, turn screw ½ lap counterclockwise and screw up again. The top of the screw thread is equipped with gearing and it diminnsh friction and at the same time it makes a groove for thread. Concrete screw is possible to use even with 50mm edge distance. At installation percussion screwdriver must be used. Installing with wood screw If glazing is installed to wooden structure used full threaded wood screw which core diameter is at least 8 mm must be used. Manufacturer recommend to use laminated timber or for example heat or pressure threatmented wood with minimun size of 100x50 mm. The load rating of wooden structures and other requirements must be checked on a case by case bases. Minimum distance from wooden edge is 25 mm and 50 mm respectively. Fastening to aluminum or steel structures with screws Check that the material thickness is sufficient so that the structures can carry the glazing loads. Material thickness can be increased, if necessary, by attaching shims to the structure. Make sure to fasten the shims in several places. Use lubricant such as cutting oil, silicone spray on the threading. Aluminum structures: Minimum material thickness 5 mm; pre-punched hole 5,1 mm. Steel structures: Minimum material thickness 4 mm; pre-punched hole 5,1-5,5 mm. 01/2012 Lumon 6 T 7-3

50 7. Installation Instructions Lumon 6 T 1500 kg 7-4 Lumon 6 T 01/2012

51 7. Installation Instructions Lumon 6 T 01/2012 Lumon 6 T 7-5

52 7. Installation Instuctions Lumon 6 T > Lumon 6 T 01/2012

53 7. Installation Instructions Lumon 6 T 01/2012 Lumon 6 T 7-7

54 7. Installation Instructions Lumon 6 T > Lumon 6 T 01/2012

55 7. Installation Instructions Lumon 6 T H /2012 Lumon 6 T 7-9

56 7. Installation Instructions Lumon 6 T Lumon 6 T 01/2012

57 7. Installation Instructions Lumon 6 T 01/2012 Lumon 6 T 7-11

58 7. Installation Instructions Lumon 6 T 7-12 Lumon 6 T 01/2012

59 7. Installation Instructions Lumon 6 T 01/2012 Lumon 6 T 7-13

60 7. Installation Instructions Lumon 6 T ~2mm 7-14 Lumon 6 T 01/2012

61 7. Installation Instructions Lumon 6 T 01/2012 Lumon 6 T 7-15

62 7. Installation Instructions Lumon 6 T 7-16 Lumon 6 T 01/2012

63 7. Installation Instructions Lumon 6 T 01/2012 Lumon 6 T 7-17

64 7. Installation Instructions Lumon 6 T Ø5mm 7-18 Lumon 6 T 01/2012

65 8. Component Names and Numbers Lumon 6 T /2012 Lumon 6 T 8-1

66 8. Component Names and Numbers Lumon 6 T Lumon 6 T 01/2012

67 Drawing 8. Component Names and Numbers ComponentNameand Number Drawing Profiles ComponentNameand Number 1. Telescopic Profile L4/L6 5. Wall Profile Upper Profile L4/L6 5. Wall Profile Cover Lower Profile L4/L6TL 6. Bar Ø 10mm L6T Glazing Bead L6 7. Lower Glazing Bead L6T 8 mm mm mm mm mm mm Glazing Bead Wedge L6 8. Bottom Seal Frame L4/L6T RAL RAL RAL /2012 Lumon 6 T 8-3

68 Drawing 8. Component Names and Numbers ComponentNameand Number Drawing Profiles ComponentNameand Number Continuous Bracket A B h Bead, 6mm F Bead, 6mm Lumon 6 T 01/2012

69 8. Component Names and Numbers Seals Drawing ComponentNameand Number Drawing ComponentNameand Number 13. Top Seal L4/L6 - Sealing btw Glazing Beam and Upper Profile - Silicon Dark Grey Light Grey h Seal between panes h Corner Seal - Seals the gap between panes - UV-resistant, clear PVC 8 mm mm mm Bottom Seal L4/L6T - Sealing btw Glazing Beam and Lower Profile - Silicon 11. Side Seal - Seals the gap btw pane and wall - Silicon - clear Dark Grey Light Grey mm mm Brush Seal 4,8x5mm Fastening Bead - Attaches edge sealing to the glass. - UV-resistant PVC 8 mm mm mm Corner Seal (needs a corner) - Seals the gap between pane and wall - Silicon - clear Seal for Wall Profile Dark Grey Light Grey /2012 Lumon 6 T 8-5

70 8. Component Names and Numbers Parts Drawing ComponentNameand Number Drawing ComponentNameand Number 31. Upper Guide L4/L6 35. Lower Guide L6T Dark Grey Upper Hinge L4/L6 34. Lower Hinge L6T Upper Start Hinge L4/L6 35. Lower Start Hinge L6T Dark Grey Left Right Light Grey Left Right Dark Grey Light Grey Additional Rail Guide L4/L st Pane End Plug Fastening Component L6T Left Right Dark Grey Glazing Bead End Plug L6 26. Lower Glazing Bead End Plugs, bag L6T Dark Grey Light Grey Dark Grey Light Grey Lumon 6 T 01/2012

71 Drawing 8. Component Names and Numbers ComponentNameand Number Drawing Parts ComponentNameand Number Item Bag L4/L6 Dark Grey Light Grey Lock Cylinder, 2-sided L6T The bag includes: Pane Stop Dark Grey Lock Cylinder with Turn Knob L6T Cover Plate Dark Grey Left Right Light Grey Left Right Nut M6 A4 DIN Bolt M6x40 A4 DIN Screw ST3,9x9,5 A4 ISO 14585C Ceiling Plug Grey Latch Bolt L4 Dark Grey Light Grey Lock Core L6T Handle L6T 25. High Pane Wall Lock Guide Block L4/ L6TL Dark Grey A slide B slide Light Grey A slide B slide Lower Cover Plate Dark Grey Light Grey /2012 Lumon 6 T 8-7

72 Drawing 8. Component Names and Numbers ComponentNameand Number Drawing Parts ComponentNameand Number 27. Installation Strip for Handle L6T 27. Handle Plug L5/L6 Metal Grey mm mm mm Lock Keeper, wall side, bag L6T 21. Upper Latch L6T Dark Grey Light Grey Lock Keeper, glazing side, bag L6T 22. Lower Latch L6T Dark Grey Left Right Light Grey Left Right Lock Cover L6T 19. Vent Arm L4/L6 Dark Grey Left Right Left Right Light Grey Left Right Aditional Lockparts L6T Telescopic Profile Cover Plate L4/L6 Dark Grey Light Grey Lumon 6 T 01/2012

73 Drawing 8. Component Names and Numbers ComponentNameand Number Drawing Parts ComponentNameand Number Profile Joint Units, bag L4/L6T 24. Upper Cover Plate Extension Dark Grey Light Grey Corner Bypass Units, bag L4/L6T Hardware bag for Telescopic Profile Additional Locking, bag Telescopic Profile End Plugs, bag L4/L6 Dark Grey Dark Grey Light Grey Light Grey Hinge for a Pane that Closes an Opening - Allows to hinge an openable fixed pane - Aluminium - White Latch for Openable Fixed Pane - Plastic Profile End Cap Bag L4/L6T Dark Grey Light Grey For Upper Profile Dark Grey Left Right Light Grey Left Right Light Grey For Lower Profile Dark Grey Left Right Light Grey Left Right /2012 Lumon 6 T 8-9

74 Drawing 8. Component Names and Numbers ComponentNameand Number Drawing Parts ComponentNameand Number Spring L4/L6T Concrete Screw Wedge 0,5-1, ,5x40/50 A4 tx ,5x50/65 A4 tx ,5x75/10 A4 tx ,5x95/30 A4 tx ,5x115/50 A4 tx x85/10 A4 tx Anchor 6x30 A2 - Outer Diameter 8mm Solar Blinds, 2 part Transparent White Grey Opaque White Grey Multipurpose Wedge 1 mm mm mm mm Lumon 6 T 01/2012

75 8. Component Names and Numbers Glasses Preparing the Glass Panes The float glass panes (6000 x 3200 mm) delivered to the factory are cut, their edges ground and the glazing panes manufactured by individual order. Toughening Lumon glass wall glass panes are made of extremely durable toughened safety glass. The strength of toughened glass is achieved by heating the glass to C and then quickly cooling it. This process causes a permanent compression stress on the glass surface, while a tensile stress is generated in the core. When toughened glass is broken, it shatters into small fragments that do not have the sharp edges which are typical of ordinary broken glass. The toughened glass complies with the requirements of EN and EN standards. Edge Grinding Glass panes visible edges are ground with chamfered edge grinding technique. Heat Soak Test In some cases, toughened glass may break spontaneously because of impurities that are present in the glass. This is prevented by performing a heat soak test, during which the glass is kept at 290 C according to EN In this test the panes that contain invisible defects break. Strength The breaking stress of 6mm toughened glass is almost three times greater than that of ordinary glass. Types of Toughened Glass: Clear Glass Panes: Lumon OF 88, 8 mm Clear Lumon OF 88, 10 mm Clear Lumon OF 88, 12 mm Clear Stained Glass Panes: Lumon OF 72, 8 mm Green Lumon OF 42, 8 mm Grey Lumon OF 50, 8 mm Bronze Translucent Obscure Glass Panes: Lumon OF 85, 8 mm Satinato 01/2012 Lumon 6 T 8-11

76 8. Component Names and Numbers Flashings The flashings are made of 0.5mm hot -dip zinc coated Prelaq 50 plastic-coated steel sheet. Standard Colours Other Colours RR chart colours for steel sheets RR20 white, RR21 grey, RR32 brown RR22, RR23, RR24, RR29, RR30, RR31, RR33, RR34, RR35, RR36, RR37, RR11, RR750 Prelaq 50 is a thick polyester-type coating and is available in following standard colours: RR20 White, RR21 Brown and RR32 Dark Brown. Type Plastic Coating Thickness Colour of Front Side Colour of Back Side: Grey Polyester Epoxy-based 50 my 10 my The steel sheet is hot-dip zinc coated in accordance with eitherss-en or SS-EN andits zinc coating weight class is Z 275or Z 350. Alternatively, the steelsheet can be aluminium zinc coated in accordance with SS-EN , in which case its coating weight classis AZ 150 or AZ 185. Corrosion Resistance Test Methods Values Salt Spray ISO h 1) Cleveland SS h 2) 1) T corresponds to sheet thickness. 2)In accordance with SS-EN )Yellowing can occur in high temperatures and with light colours. Properties Coating ISO 2808/ 50 my Thickness SS Glass ISO Smallest Bend ISO 1519/ Radius SS ,0T 1) Adhesion ISO 1520/ No comments SS Pencil Hardness ASTM D 3363 HB Highest permissible operating temperature 120 C 3) 8-12 Lumon 6 T 01/2012

77 9. Order Documents Lumon 6 T Contents of a Lumon Terrace Glazing Delivery Terrace glazings are delivered as an installation-ready product. It consists of three different components; profile, glass and metal sheet packages. Profile Package Upper, lower and telescopic profiles are delivered to the fixed size and corner glazings mitred. Profile maximum length is 5,9m. Upper Profile - Fastening holes done for structure holding - Cut for vent arm, holes for its fastening and cut for guide done Lower Profile - Cut for lower latch - Water removal holes done Telescopic Profile - Fastening holes done for structure holding - Cut for vent arm done Lock Bar - bar length 3 m; threaded ends extra length in the middle section h and F Beads - Fixed size (accessory, separately ordering) Wall Profile - Fixed size, with seal unattached (accessory, separately ordering) Other Components delivered with Profile Package - Edge and corner seals (accessory, separately ordering) - h seals between panes (accessory, separately ordering) Other components - seal for water sill, rail seal, ceiling seal (accessory), brush seal Profiles are packed by whole glazings or glazing sides. Glass Package Components attached to panes - Glazing beads - Lock body and lock core Components attached to glazing beads - Upper hinge, upper guide, upper start hinge, additional guides - Lower hinge, lower guide, lower start hinge - Profile end plugs - Top and bottom seals - Handles Components of the Equipment Box - Item bag - Vent arm - Lock s buttons and counterparts - Profile corner units and profile joint units - Profile end plugs - Fastening for water sill - Installation and instruction manual - Fastening for telescopic profile The glass panes are packed on a wooden pallet. The same pallet is used for packing the panes for openings, the equipment box and accessories. The package is covered with plastic foil. 01/2012 Lumon 6 T 9-1

78 9. Order Documents Lumon 6 T Flashing Package Water sills and other possible flashings are tightly wrapped in plastic foil. Extra profiles for Lumon terrace glazing It is possible to order additional profiles with the terrace glazing order. L Profiles - 20x15x2 mm - 40x40x2 mm - 40x60x4 mm - 60x60x6 mm - 60x85x8 mm Rectangular Profiles - 50x50x4 mm - 100x60x5 mm - 120x50x5 mm - 150x50x5 mm 9-2 Lumon 6 T 01/2012

79 10. Appendices Table of Recommended Glass Pane Sizes GENERAL INFORMATION Lumon Balcony Glazing Systems are standardised structural components. Glass thicknesses and fastening methods must be designed in accordance with the conditions at the site. The Balcony Glazing System are subject to the following loads: the system weight (in vertical direction) and the wind load, including wind pressure and suction (in horizontal direction). The glass thickness is determined on the basis of the following factors: wind load kn/m² (terrain class and height of the building), width of individual panes and glazing height. Check before installation that the structure to which the glazing system is to be fastened withstands the additional glazing load. Fastening methods must also be designed in accordance with the conditions at the site. LOADS: The Balcony Glazing system's own weight: - pane thickness 8 mm g=0,20 kn/m² - pane thickness 10 mm g=0,25 kn/m² - pane thickness 12mm g=0,30 kn/m² Wind pressure: Specified by national wind maps and building regulations. Wind suction load: The corners of a building, indicated by a in the figure below, are subject to greater wind suction loads than other areas of the building. - Specified in national building regulations. b2 b1 general layout a a a h a suction wind pressure suction a a 01/2012 Lumon 6 T 10-1

80 10. Appendices Table of Recommended Glass Pane Sizes 10-2 Lumon 6 T 01/2012

81 10. Appendices Table of Recommended Glass Pane Sizes 01/2012 Lumon 6 T 10-3

82 10. Appendices Table of Recommended Glass Pane Sizes 10-4 Lumon 6 T 01/2012

83 10. Appendices Table of Recommended Glass Pane Sizes 01/2012 Lumon 6 T 10-5

84 u u u 10-6 Lumon 6 T 01/2012

85 10. Appendices Test Results SOUND INSULATION TAUBERT und RUHE Research report 1675 / 94 Audio-technical test report DIN Abstract: A Lumon balcony glazing system was tested in Hamburg on a balcony with inside dimensions of 4,900 x 1,550 mm. The width of the 6 mm balcony glazing was 5,350 mm, and its height was 1,450 mm. The test was carried out using sound-wave measuring methods so that the level of noise caused outside the balcony was measured from inside the balcony glazing. The gaps in the balcony glazing were closed for the test. The difference between the noise volume outside and inside the balcony was 12 db. A 10 db decrease means that the perceived noise level is lowered by 50 %; the refore, the balcony glazing had a considerable effect on the noise level. VIATEK Tampere Field measurements in 2000 Sound insulation of a balcony glazing system Abstract: Lumon balcony glazing systems were tested in the city of Tampere on five balconies against road traffic noise and on four balconies against rail traffic noise. The glazing systems included straight balconies with glazing on one side only and corner balconies. Glass thicknesses were 6 or 8 mm. The noise measured was real noise. The number of panes and the shape of the balcony (straight vs. corner balcony), the tightness of the structures and the materials used on the balconies had some effect on the measurement results. The difference between the road traffic noise levels measured outside and inside the balconies was 8-10 db, and for rail traffic it was 8-12 db. The change of glass thickness from 6 mm to 8 mm has an average effect of 1.8 db. ENGINEERING OFFICE Heikki Helimäki Oy Research report 3371 / 06 Sound insulation of Lumon 3 balcony glazing system Abstract: Lumon 3 balcony glazing system was tested in the city Vantaa close to the busy road Kehä III. The test was carried out using sound wave measuring methods. Measuring was made according to standard ISO The gaps between balustrade facing panels were closed for the test. The difference between the noise levels measured outside and inside the balconies was db. 01/2012 Lumon 6 T 10-7

86 10-8 Lumon 6 T 01/2012

87 01/2012 Lumon 6 T 10-9

88 10. Appendices Cleaning the Blinds Theblindsare100%polyester.Theycanbecleanedusinganordinarymilddetergent. 1. Place the blind in an upright position. 2. The blind is loosened from its top and bottom by sliding it sideways. s 3. Wash the blind in lukewarm water (+ +30 ) and rinse it thoroughly. 4. Fold the blind back into its closed position. 5. Place it back on the top clamp. 6. Unfold the blinds and let them dry, well ventilated, for 12 hours h beforee attaching them to the bottom clamp Lumon 6 T 01/2012

89 10. Appendices Quality Specifications Quality Specifications for Toughened Glass Manufactured by Lumon 1. General Lumon Oy uses glass that conforms to the standard quality level of building glass, which is regulated with strict quality standards. The currently applied quality assurance instructions are prepared in accordance with standard EN The instructions also take into account standard EN for cut glass (Supplied and final cut sizes). Lumon manufactures tempered glass according to standard EN Inspection These instructions are for toughened or laminated glass delivered by Lumon Oy. Unless otherwise specified, the quality of glass is inspected from a distance of two metres in normal daylight, against a homogeneous background, and perpendicularly. Normal daylight refers to sunlight, however, not direct sunlight to the glass. The glass must be inspected when it's dry. Misted glass may show amorphous patterns because of surface tension. 3. Assessment of Quality 3.1 Optical Distortion When examined in close range, slight optical distortion characteristically occurs in toughened glass. Especially distortion in the fringe areas is allowable. 3.2 Point Defects Point defects with diameter less than 0.5mm are innate properties of glass. Two defects with diameter of mm are allowable in any parts of the glass provided that their relative distance is not less than 500 mm. Point defects measuring over 1.0 mm in diameter are not allowable anywhere in the glass. 3.3 Scratches Transparent scratches up to 150 mm are allowable, but not closer than within relative distance of 500 mm. Deep scratches detectable from a 2 metre distance under the specified conditions shall not be wider than 0.5 mm and/or 5 mm long. One deep scratch per glass is allowable. Scratches that are smaller than the above measurements can be characteristic to glass and therefore allowable. 3.4 Edge Finishing The visible edges of glass are polished to a rounded edge according to standard EN ISO Clearly detectable cracks totalling over 50 mm on each edge are not allowable. 3.5 Overall and Local Bow Toughened glass has a slight innate bow. Standard EN allows overall bow not exceeding ± 3 mm/m. Local bow of ± 0.5 mm can occur over length of 300 mm. Local bow is measured by using a straight 300 mm metal ruler placed on the surface of the glass. Overall bow can be determined similarly by placing a straight ruler over the entire surface of the glass. Lumon Oy has specified even stricter total dimensional tolerances for balcony glazing, which is measured at the manufacturing plant. Tempered glass delivered by Lumon Oy must have an overall bow of less than ± 2 mm/m. ± 2mm/m ±0,5mm /2012 Lumon 6 T 10-11

90 10. Appendices Quality Specifications 3.6 Other Defects in Surface Dimness of glass due to alkali-silicate on the surface is not allowable. Such glass has lost its polish and it is less transparent. So called anisotropy phenomenon may occur in toughened glass. This is a normal property of glass and therefore allowable. The phenomenon becomes visible in certain conditions as "leopard spots" caused by stress in the glass. Dirt and stranding are normal, but they should not be visible in a correctly cleaned glass from a distance over 2 metres. If the dirt cannot be removed, the manufacturing plant should be contacted for reference of a suitable detergent. Misting may show patterns that result from different surface tensions over the glass. Please contact the manufacturing plant for reference of a correct cleaning method. 3.7 Tolerance Limits for Dimensions The dimensional tolerance of the glass panes is determined according to standard EN 572-8: Length Glass Pane Thickness of Edge 3-6mm 8-12mm 1,5 m ±1,0mm ±1,5 mm 1,5 3,0 m ±1,5 mm ±2,0mm Lumon Oy has determined the following dimensional tolerances for glass panes applied in glazing system: glass pane thickness 6 mm: ±1.0 mm and glass pane thickness 8-10 mm: ±1.5 mm. Cross-dimensional tolerances for individual panes are: Glass pane thickness 6 mm: ± 2.0 mm and glass pane thickness 8-10 mm: ± 3.0 mm. Quality Specifications for Laminated Glass Manufactured by Lumon Oy 1. General These specifications apply to finished laminated glass panes and the defects on their seethrough area. 2. Definitions Point defects including dull spots, seeds and foreign particles, hairline defects include scratches in glass and film. Other defects include creases, stripes or contract of laminating film. 3. Defects in the See-trough Area Point defects < 0.5 mm in laminated glass are not observed. Defects >3.0 mm are not allowable. The number of defects < 1.0 mm is not restricted provided that their relative distance is > 400 mm. One point defect measuring mm is allowable per square metre. Hairline defects (i.e. scratches) measuring >30 mm are not allowable. Hairline defects measuring < 30 mm are allowable provided that their relative distance is not shorter than 200 mm. Any foreign particles such as hairs are not allowable in laminated glass. 4. Defects in the Fringe Area In laminated glass to be framed, 15 mm from the edge of the glass is deemed the fringe area. Point defects of 5 mm are allowable in the fringe area or around holes. Laminated glass panes not intended for framing must have finished (arrissed edge with blank spots or ground edge with blank spots), polished, or faceted edges according to standard EN ISO Thus seeds, blemishes and contract of laminating film etc. are allowable, if they are not detectable when an upright glass pane is inspected from a distance of two metres, against a pale matte-finished wall in daylight (not in direct sunlight). ±4mm/m 5. Overall Bow in Laminated Glass The tolerance for overall bow in laminated glass is ± 4 mm/m. Quality Specifications for Building Boards Quality specifications for building board panes are based on standard EN Panes are inspected within distance of 1.5 m. The size of an individual defect shall not exceed 2 mm²/m². The allowable total number of surface defects is 20 mm/m², and the allowable cracks on edges totals 3 mm Lumon 6 T 01/2012

91 10. Appendices Quality Specifications Quality Requirements for Aluminium Profiles Used in Lumon Oy's Products 1. Surface Quality Profiles must not show obtrusive surface defects when inspected from a distance of 5 m. Visible surfaces of the profile at end product must not show obtrusive defects when inspected from an arm's length (60 cm). According to GSB specifications, the thickness of paint coating shall be m. Inspection distances for finished products are: - 1 m indoors - 5 m outdoors. 2. Dimensional and Shape Tolerances of Aluminium Profiles Straightness and shape tolerances for the special profiles used in the products are presented in the profile product cards. In standard profiles (L-shaped corners, rectangular profiles etc.) the overall straightness tolerance is ±1,5mm/m, and locally not more than 0,6 mm/ 300 mm. Tolerances for convexity and concavity of profiles are determined according to the shape and width of the profile. The allowable values for open profiles are presented in the last column of the table below. In closed profiles, another factor contributing to tolerance values in addition to profile width is the thickness of the profile bevel (t). Tolerances for closed profiles are presented in the middle column of the table below. W represents the width of the profile bevel. t W [mm] t [mm] min. max. max. 5 min ±0,30 ±0,20 ±0, ±0,40 ±0,30 ±0, ±0,60 ±0,40 ±0, ±0,90 ±0,60 ±0, ±1,2 ±0,80 ±0, ±1,8 ±1,2 ±1, ±2,4 ±1,6 ±1,6 ] W ± W ± W ± 3. Tolerances for Sawing and Tooling, Dimensional Tolerances for a Finished Product Tolerance in sawing and tooling aluminium profiles is ± 0,5 mm. Overall dimensional tolerances of finished Lumon products are: - Lumon ± 5 mm - Terrace door pane ± 1 mm. 01/2012 Lumon 6 T 10-13

92 Valmistaja / Tillverkare / Produsent / Producent / Framleiðandi / Producer / Fabricante / Producent / Fabricante / Fabriqué par / Производитель Lumon Oy, Kaitilankatu 11, FIN Kouvola, Finland, tel , fax Lumon 6 T