IPS INTELLIGENT PUMP STARTER. Integrated Tru-power electronic motor and pump protection

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1 IPS INTELLIGENT PUMP STARTER With TM Smartstart Ø & Ø, 0/60 Hz, 20~600 VAC, /~00HP Integrated electronic pump protection overload Power metering and data logging options Motor Protection Key dealer yr. warranty on your panel and motor! NEMA Tru-Power TM Sensing Tru-power sensing protects pumps from dry-run, dead head, runout, and jammed impeller conditions - keeping you online and preventing costly premature pump failure. Along with superior protection, measuring underload using power allows for a more flexible trip range, as opposed to measuring by current, which requires a more precise set point. The end result is the elimination of nuisance trips. Power No Load Full Load Current No Load Power is linear for superior load monitoring Full Load Optional Ethernet card provides time-stamped data logging, ending utility power disputes Download and display up to 00 faults and alarms, including operational mode and values of operation at the time of fault All power condition values are stored by phase for voltage, current, and power factor per fault Data is easily displayed and saved on any web browser using an Ethernet connection. The IPS incorporates internal web-server. No additional software required Time and date stamped for utility documentation Integrated Tru-power electronic motor and pump protection Eliminates need for costly pump protection relays Dry pump detection using power (nuisance trip-free); time-based automatic restart and well recovery mode Features a wide-range, adjustable, class -0 electrionic overload Provides superior motor protection from the following conditions: Over/under power (dry-run) Over/under voltage protection Voltage phase loss Voltage and Current phase unbalance Stalled/locked rotor Cycle fault Ground fault (UL0 certified) Voltage phase reversal Built-in power monitoring and fault logging for easy troubleshooting View voltage, current, power factor, and more through an intuitive display Quickly identify common power problems such as phase imbalance, voltage drop, and over/undercurrent conditions to ensure proper pump operation Built-in fault log, counter and parameter change log: records last fault types with power condition values, stores how many times each fault type has occurred (up to 2 count), and logs changes to paramter settings (e.g. FLA, OV/UV, under power) franklin-controls.com

2 The internal keypad and LCD make the IPS-RV intuitive and versatile. Parameters are easily changed and faults are clearly displayed. > Standard control features include a 2-20V auto run input (irrigation control system, etc.), shutdown terminal for applications such as a low level float switch, and more. > Our multi-tap power transformer accepts inputs of: 200V 20V 60V > Easy to setup and use Inside, the display shows an easy to use menu for setting a wealth of parameters. Adjust any protective or control setting in seconds. For example, choose how long to allow for dry well recovery, set run time periods, and On/Off delays. All this with just a few intuitive keystrokes. The IPS ships with factory default settings pre-programmed for optimal submersible pump protection. Industrial grade construction Door mounted heavy-duty HOA switch Housed in an outdoor rated, gasketed, NEMA R enclosure Multi-tap control power transformer with integrated secondary protection accomodates common motor voltages. No fuses required! Includes 20 VAC control power for field devices NEMA/IEC rated magnetic contactors feature 2. million electrical cycles at full rated current. Advanced programmable pump control matic fault reset Backspin delay - Prevents start-ups into draining systems On and Off delay settings Well recovery mode (up to 8 hours) Minumim run time based on last input 2-20 V input for remote start/stop Dry contact input for remote start/stop Standard circuit breaker disconnect (Service Entrance rated) UL 89 circuit breaker provides branch and short circuit protection No fuses required saves time and money Lockable handle for safety franklin-controls.com

3 Ordering and Sizing Information (20~60 VAC) *DPV = Differs per voltage **Use SFA Range or Max. SFA when sizing for submersible motor applications. If an amperage value for SFA is not published on the motor nameplate, consider SFA range to be FLA range. Intelligent Pump Starter - & -Phase, 0/60 Hz, 20~60 VAC NEMA Type R Enclosed - Combination Starter 20 V - 20 V -Phase SFA 200 V - 60 V -Phase SFA -PHASE HP (UL) / Max. FLA** -PHASE HP (UL) / Max. SFA** 20 V 20 V 200 V 20 V 60 V 600 V IPSR-S/J-G 6~8 6~8 / IPSR-S/J-G20 8~ 8~ / IPSR-S/J-G0 ~7 ~ IPSR-S/J-G0 6~22 6~ IPSR-SP/J-G0 20~28 20~ IPSR-SP/J-G60 2~ 2~ IPSR-S2/J-G80 2~ 2~ IPSR-S/J-G00 0~7 0~ IPSR-S/J-G2 0~7 0~ IPSR-SP/J-G0 60~8 60~ IPSR-S/J-G200 80~DPV* 80~ IPSR-S/J-G20 00~DPV* 00~DPV* IPSR-S/J-G00 N/A 20~ IPSR-S/J-G00 N/A 60~ IPSR-S/J-G00 N/A 20~ IPSR-SP/J-G600 N/A 20~ IPSR-SP/J-G800 N/A 20~DPV* Intelligent Pump Starter with Ethernet Fault Logging - & -Phase, 0/60 Hz, 20~60 VAC NEMA Type R Enclosed - Combination Starter 20 V - 20 V -Phase SFA 200 V - 60 V -Phase SFA -PHASE HP (UL) / Max. FLA** -PHASE HP (UL) / Max. SFA** 20 V 20 V 200 V 20 V 60 V 600 V IPSR-S/J-G-E 6~8 6~8 / IPSR-S/J-G20-E 8~ 8~ / IPSR-S/J-G0-E ~7 ~ IPSR-S/J-G0-E 6~22 6~ IPSR-SP/J-G0-E 20~28 20~ IPSR-SP/J-G60-E 2~ 2~ IPSR-S2/J-G80-E 2~ 2~ IPSR-S/J-G00-E 0~7 0~ IPSR-S/J-G2-E 0~7 0~ IPSR-SP/J-G0-E 60~8 60~ IPSR-S/J-G200-E 80~DPV* 80~ IPSR-S/J-G20-E 00~DPV* 00~DPV* IPSR-S/J-G00-E N/A 20~ IPSR-S/J-G00-E N/A 60~ IPSR-S/J-G00-E N/A 20~ IPSR-SP/J-G600-E N/A 20~ IPSR-SP/J-G800-E N/A 20~DPV*

4 Ordering and Sizing Information (600 VAC) **Use SFA Range or Max. SFA when sizing for submersible motor applications. If an amperage value for SFA is not published on the motor name plate, consider SFA range to be FLA range. Intelligent Pump Starter - -Phase, 0/60 Hz, 600 VAC NEMA Type R Enclosed - Combination Starter 600 V -Phase SFA -PHASE HP (UL) / Max. FLA** -PHASE HP (UL) / Max. SFA** 20 V 20 V 200 V 20 V 60 V 600 V IPSR-S/6J-G 6~ IPSR-S/6J-G20 8~ IPSR-S/6J-G0 ~ IPSR-S/6J-G0 6~ IPSR-S/6J-G0 20~ IPSR-S2/6J-G60 2~ IPSR-S2/6J-G80 2~ IPSR-S/6J-G00 0~ IPSR-S/6J-G2 0~ IPSR-S/6J-G0 60~ IPSR-S/6J-G200 80~ IPSR-S/6J-G20 00~ IPSR-S/6J-G00 20~ IPSR-S/6J-G00 60~ IPSR-SP/6J-G00 20~ IPSR-SP/6J-G600 20~ Intelligent Pump Starter with Ethernet Fault Logging - -Phase, 0/60 Hz, 600 VAC NEMA Type R Enclosed - Combination Starter 600 V -Phase SFA -PHASE HP (UL) / Max. FLA** -PHASE HP (UL) / Max. SFA** 20 V 20 V 200 V 20 V 60 V 600 V IPSR-S/6J-G 6~ IPSR-S/6J-G20 8~ IPSR-S/6J-G0 ~ IPSR-S/6J-G0 6~ IPSR-S/6J-G0 20~ IPSR-S2/6J-G60 2~ IPSR-S2/6J-G80 2~ IPSR-S/6J-G00 0~ IPSR-S/6J-G2 0~ IPSR-S/6J-G0 60~ IPSR-S/6J-G200 80~ IPSR-S/6J-G20 00~ IPSR-S/6J-G00 20~ IPSR-S/6J-G00 60~ IPSR-SP/6J-G00 200~ IPSR-SP/6J-G600 20~ franklin-controls.com

5 IPS Options Factory Installable Options Description IPS-MODBUS* Modbus RTU Communications Card IPS-SRG20 Surge Suppressor, 200/20 V IPS-SRG80 Surge Suppressor, 60 V IPS-SRG600 Surge Suppressor, 600 V IPS-RPL Run Pilot Light, Green IPS-FPL Fault Pilot Light, Red IPS-SPB Start Push-Button Control IPS-STSP Start/Stop Push-Button Control (In Lieu of /Off/ Switch) IPS-2 2 VAC Control Circuit (In Lieu of 20 VAC Control Circuit) *Cannot be installed on IPS with Ethernet Fault Logging Dimensions *All measurements shown in inches Starter H W D IPSR-S/J-G IPSR-SP/J-G IPSR-S2/J-G IPSR-S/J-G 22 0 IPSR-SP/J-G IPSR-S/J-G IPSR-S/J-G IPSR-SP/J-G W H D

6 Wiring Diagram Standard wiring schematic shown, actual product wiring may vary depending on options selected IPS PCB Dry Inputs D D2 D See Table Relay Outputs Status O2 O Fault O CAT Input Voltage Inputs Run Shut Down V V V2 V 2-20VAC/DC Input A CON A2 COIL PWR Actuator Control Motor A2 Limit Switch A A 20VAC, 0.2A Output JDS N.O. Input DM CPT 20V To V/V Run N V V *See Notes & JAR 2-20VAC/DC Run Input Run 208V 20V 80V H2 TRANSFORMER PRIMARY CIRCUIT BREAKER SIZING H H VA V 208/ VA N/A N/A 00VA A A L L2 L GND TABLE MCCB STANDARD - HOA SWITCH OFF H A H H SURGE SUPPRESOR OL A B C CAT Output IPS-SPB OFF H A CON L T T L2 T2 T2 L T T 2 IPS-STSP STOP START M START PH NOTES:. DASHED LINES INDICATE FIELD WIRING 2. CHECKED BOES INDICATE FACTORY INSTALLED OPTIONS. REMOVE JUMPER JDS TO WIRE LIMIT SWITCH. WHEN JUMPER JAR IS PRESENT, TERMINALS V & H2 ACT AS CONNECTIONS FOR A NORMALLY OPEN, DRY CONTACT, AUTO RUN INPUT.. REMOVE JUMPER JAR TO USE V & V TERMINALS AS A VOLTAGE, AUTO RUN INPUT. APPLY 2~20VAC/DC TO ENERGIZE franklin-controls.com

7 Specification Starter Type IPS - Intelligent Pump Starter Combination - Service Rated, Suitable for use as a Service Disconnect NEMA Type R Enclosed User Interface Settings Adjustments -Off- Standard Control Operations Inputs Outputs Operational Environmental Voltage Internal Door mounted -position switch Accepts 2-0VAC/DC. Applying voltage will send a run command to the starter when in mode. Dry Contact Normally Open dry contact. When closed, the starter will be commanded to run when in mode. Shutdown Actuator Position Switch Status Relay Fault Relay Actuator Power Overload Type Power Fail Modes On/Off Time Delay Fault Reset Accepts 2-0VAC/DC. Applying voltage will open the contactor and the starter will not accept a run command /Off/ LEDs will flash. Normally Open dry contact. To be used in series with customer provided actuator contacts which disable the motor starter until the actuator is in position. (ie. The contactor will not close unless this contact is closed) Normally Open relay contact, 2VAC, 2VAC Normally Open relay contact, 2VAC, 2VAC 20VAC, 0.2A max. Electronic, I 2 t trip curve Restart in last mode (/Off/) with no delay (default) Restart in Off mode Restart in Off mode if power failure lasts longer than 2 seconds. Restart in last mode if powerfailure is less than 2 seconds. On/Off, Adjustable: seconds Adjustable: Manual or matic (default differs per motor protection feature) Ambient Operating Temp - to 0 F (-20 to 60 C) Ambient Storage Temp - to 8 F (-20 to 8 C) Relative Humidity % to 9% non-condensing Motor Protection Adjustment / Description Default Setting Overload Current Setting Range Differs per model Per SFA Overload Trip Class Adjustable: -0 0 Overload Service Factor Adjustable: Under Power On/Off, Adjustable: 0-99% of measured electrical input On / 60% Over Power On/Off, Adjustable: 0-200% of measured electrical input On / 20% Over / Under Voltage On/Off, Adjustable: +-2% over/under the nominal voltage setting On / 0% Voltage Phase Unbalance On/Off, Adjustable: -20% voltage phase deviation On / % Voltage Phase Loss Always On, Adjustable: -0% voltage phase deviation 0% Voltage Phase Sequence Reversal On/Off, Trips within 0. seconds upon voltage phase reversal detection On Ground Fault (UL 0 Certified) On/Off, Adjustable:.0-9.9A On / A Cycle Fault On/Off, Adjustable: Trip if cycle rate exceeds 20 starts/minute On Warm Start Provision On/Off, Delays motor restart based on calculated motor temperature On TM Smartstart Protection Adjustment / Description Default Setting Current Phase Unbalance On/Off, Adjustable: -0% current phase unbalance On / % Locked Rotor / Stall On/Off, Trips within 0. seconds On Out of Calibration Max Time to Start On/Off, Trips after 0 seconds if the FLA dial setting is incorrect (set above calculated FLA range), ie. Start current is outside of an acceptable range (fla setting * < inrush < fla setting * ). On/Off, Regardless of FLA or I 2 t curve, always trip at start if starting current is outside of an acceptable range (inrush / ) and still decreasing after 0 seconds. On On