Intelligent Monitoring Analysis System

Transcription

1 Wireless RH503 & RH550 Software MOS2000 Intelligent Monitoring Analysis System Remark: RH503 is the updated version of RH501

2 1. Product Introduction RH503 wireless transducer and RH550 wireless communication station are an online monitoring solution which can replace manual inspection work, developed by ROZH for the key equipment of enterprises. The up to date wireless monitoring technology enables it to monitor both vibration and temperature signal, which will be transferred to database server by RH550 wireless communication station. This will save large quantity of wiring work on site. Small workload of installation, easy maintenance, reduction of the reliability on the staff and the difficulty to monitor the dispersed equipment enable it to be widely used in enterprises. 2. Function and Characteristics Wireless data transmission between RH550 and RH503 saves the wiring work of signal transmission, power supply and network. Free-frequency-range transmission frequency makes it possess strong anti-jamming capability and suitable for industrial on-site utility. RH503 has 2.4GHz 12 frequency ranges available for configuration to avoid the jamming with other frequency ranges. Low consumption design; three batteries for RH503 can work for 2 years during normal operation. Small volume allows it to be mounted on various industrial fields It is capable of collecting both vibration and temperature signal simultaneously. The whole RH550 communication station is based on ARM9 core, 32 bit CPU processor; It is of low consumption, and with strong anti-jamming capacity. RH550 board card is integrated with two sets of low consumption 2.4GHz wireless transceiver, which is used for RH503 configuration and data transmission. RH550 can receive the data collected by maximum 60 pieces of RH503 Data backup diversifications: Received data can be transferred to the data server by net, or backup to local. Multi-power supply options for RH550: 1) 220V; 2)POE 3. Wireless sensor

3 Build-in acceleration and temperature sensor, collect velocity, acceleration, displacement and temperature signals simultaneously. The vibration signal can be displayed as spectrum waveform in software. Zigbee communication, for on site use specially, strong antijamming capability, 150 meters transmission. Φ40mm*h80mm small volume, easy to fix and maintain. Low consumption design, collect data by every two hours, sustainable work for 2 years or longer. Intelligent self-inspect function, warning for abnormal any time, saved time to check on site. ExiaⅡCT4 can be used in 0 area,ip65,waterproof, dustproof 3.1Wireless sensor installation

4 4.Wireless data receiver RH550 standard version RH550D EX version (ExdIICT6) 220v external power supply, optical or reticle data transmission. Zigbee wireless data receiving, can receive data from up to 60 wireless sensors. 4.1RH550D on site photos

5 5. Intelligent Monitoring Analysis System---MOS2000 Remote data viewing: Use B/S structure; users can view machine condition through IE without installing any software anytime, anywhere Real-time dynamic display of collected data bar charts and trend of overall value Automatic Calculation of Characteristic Frequency: It can automatically calculate characteristic frequency, and calculate bearing defect frequency base on bearing database; Report Generation Function: Generate the data analysis chart into word file for report writing. Flexible and abundant alarm function includes limitation alarm, window alarm, peak frequency band alarm, energy frequency band alarm and so on, enables the administrator to control the machine condition on time. 5.1Plenty of data Analysis Tools It has plenty of data analysis function, and the figure, color, etc can be user-defined. Trend analysis tools: Time domain single index, time domain multi index, frequency index trend graph, history overall trend graph. Time domain waveform, frequency spectrum analysis, envelope demodulation, cepstrum;

6 Multi time domain, Multi frequency domain; Waterfall, long time domain waveform analysis, XPM;

7 5.2 Intelligent Alarm Function Flexible and abundant alarm function includes limitation alarm, window alarm, peak frequency band alarm, energy frequency band alarm and so on, enables the administrator to control the machine condition on time. 5.3 Report Generation Function Generate the data analysis chart into word file for report writing.

8 6. ROZH IMAS Advantages

9 Automatic: With automatic monitoring, collecting and data transmission, avoided many artificial mistakes, ensured data reliability. Intelligent: Through internal data module, characteristic spectrum of software, system is capable to judge potential problem or fault intelligently, and inform administrators by SMS in time. Wireless: Use wireless transmission technology, simple construction, low cost, and no cables around the equipment; don t have any effect on future maintenance. Interconnect: People and equipment were connected through sensors, makes equipment condition opened and shared, realized total involvement of people. Service: Provided diagnostic services, helped enterprises to have effective maintenance 7. Solution Use wireless technology to have automatic monitoring, data collecting and storage for the key machinery or production equipment. With supplementary diagnostic function by software and auto triggered alarm, administrators not only can control the equipment condition exactly and in time, but also can discover the incipient fault as it s happening, realize predictive maintenance, ensure

10 safety, reliability and stability for production 7.1 Rozh IMAS successful case Bearing inner race of the left impeller end peel off Bearing inner race peel off pit of the left impeller end. 8. Technical specification RH503 Parameter Index Remarks Vibration measurement Acceleration range 30g

11 Frequency range 5~10KHz Linearity 1% Resonant frequency 16KHz Transverse Sensitivity 5% Electrical Isolation > Ω Impact limit Sensing Geometry Signal type A/D conversion Waveform sampling length 1000g Shear Acceleration, velocity, displacement 24 bit Max. 256K Lines Wireless communication Communication type Communicate frequency Transmission distance Zigbee 2.4GHz 150 meters (plane distance) Basic index Dimensions Screw thread Height 80mm, 40mm 6mm diameter Housing Material Base: 316 L stainless steel Top: Aluminium alloy Power supply Three batteries(2/3aa) About 2 years Protection grade Weight Storage capacity Working temperature Anti-explosion IP65, waterproof, dustproof 220g 512Kbytes (-35~70) The surface temperature can reach to 120

12 Anti-explosion identification ExiaⅡCT4 Used for 0 area, 1 area, 2 area. Temperature measurement Measurement range (-20~120) RH550 Parameter Index Remarks Communication Communication with RH501:Zigbee Communication with server, use any of the following type: type (1) Wired Ethernet (2) Optical fiber (3) Wireless wifi Wireless communication 2.4GHz frequency Wired communication tpye Dimensions Power supply Weight Storage capacity Working temperature Anti-explosion Ethernet v2.0. IEEE802.3, TCP/IP, 10/100baseT mm 220VAC or POE 2.6kg 128M Anti-explosion options Anti-explosion indentification (-20~50) ExnRIIT6 Used for 1 area, 2 area 9.A complete instrument set contains: 1 pc data receiver 2 pcs data receiver antenna 1 pc disk with MOS2000, Rozh online service software and user manual n pcs wireless sensor including n pcs Wireless sensor antenna and 3n pcs batteries 1 pc Certificate of approval 1 pc Warranty card

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