Installation and Setting-Up Instructions Spare Parts List
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1 M, revision 5..0 Installation and Setting-Up Instructions Spare Parts List Contents: INSTALLATION. Mechanical installation. Electrical connections SETTING UP. Using the 75 user interface. Setting up through HART 75 user interface. Using the 75 user interface. Setting up through HART 75 user interface.5 Setting up with Satron-pAdvisor Service Software.6 Setting up with local switches.7 Set-up calibration CALIBRATION. Adjustability. Damping. Calibration examples. Liquid level measurement CONSTRUCTION AND OPERATION 5 PARTS LIST DOCUMENTS Technical Specifications: BLV0 Installation and Setting-Up Instructions: We reserve the right for technical modifications without prior notice. HART is a registered trademark of HART Communication Foundation. Hastelloy is the registered trademark of Haynes International. Viton is the registered trademark of DuPont Down Elastomers. Satron Instruments Inc. P.O.Box, FIN-90 Tampere, Finland Tel.int , Telefax info@satron com
2 5..0 INSTALLATION. Mechanical installation Figure - Recommended mounting position - Calibration direction and PLUG connector s coupling direction: horizontal - Cable entry direction: from below - Process connection direction: horizontal - The UP arrow on flange should point upwards Figure - Mounting accessories 0050 UP Figure General Flange-mounted transmitter is installed directly on the side of a tank. As a result the measurement conditions may be quite demanding. As far as possible, however, the location of the transmitter should be such that the effects of temperature variations will be as small as possible. Mechanical stresses, such as vibration, should also be avoided as far as possible. The installation should be such that the operating temperature of the transmitter s electronics will not exceed +0 C. For example, the tank must be insulated if necessary (see Fig. -). Sufficient space should be provided around the transmitter to ensure free circulation of air. Table for Figure -: Mounting accessories. Flange coupling DN0. Sealing plate DN0 ). Nut NOTE! The materials for the mountings should be chosen to withstand the ambient and process conditions. ) The pickling of the pipework and tank should be taken into account when choosing the sealing materials. The materials should resist any absorption of the pickling material in the seal. E.g. Viton is recommended.
3 d Housing types H, T and M 5 Housing type N 65 Clearance for cover removal 00 Pg9 std. housing types H and T M0x.5 std. housing types M and N k D Process connection Ax, Dx and Jx, flanged b Ø6 Ø Ø5 Ød Housing types H, T and M 75 Housing type N 05 Ø Ø5 Ø5 xø Es -0. adjustable ± Process connection UA - Tuchenhagen DN50/0 (Varivent) Process connection SA - Sandvik-clamp Process connections DA, DN5 PN0 flange with extension, process temperature max. +5 C Dimensions of flanges E ± Code Process connection Ax, Dx and Jx - with extension E Es , FLANGE SIZE Figure -a Dimensional drawings (dimensions in mm) ISO DN5 PN0 ISO DN50 PN0 ISO DN0 PN0 ISO DN00 PN0 ANSI " 50 lbs ANSI " 00 lbs ANSI " 50 lbs ANSI " 00 lbs ANSI " 50 lbs ANSI " 00 lbs ANSI " 50 lbs ANSI " 00 lbs JIS 0K-50 JIS 0K-50 JIS 0K-0 JIS 0K-0 JIS 0K-00 JIS 0K-00 Flange dimens. Holes Exten. b D Ød Kpl d k Ød
4 Dimensional drawings (dimensions in mm) Housing types H, T and M 65 Housing type N 95 and P 0 [Atex transmitter code, +5] 5..0 Housing types H, T and M 60 Housing type N 90 and P 5 [Atex transmitter code, +5 and temperature code H, +0] Process connection BB, +70 L Ø6. Process connection PA - PMC " Hex 6 7 BA - extension code 0 L, Ø M5x Ø -0,05 M5x A Hex 6 Process connection BA - M5x A E Process connection BB - M5x ØD Process connection VA and VB - SMS and SMS5 ØD Process connection WA and WB - SMS-SI and SMS-SI5 Size 5 Dimensions ØD A 5 6 Thread Rd 60 x /6 Rd 70 x /6 Size SI SI5 ØD 5 6 Dimensions A E 7 Thread Rd 60 x /6 Rd 70 x /6 0 Clearance for cover removal 00 Housing types H, T and M 5 Housing type N 5 and P 90 Atex transmitter, code, Ø D 5 Optio K eg. DN0 flange min min. R75 Process connection TA, TB and TC - Tri-clamp DN DN 5 6,5 ØD 50,5 6 77,5 Remote electronics, connecting cable with protection hose, codes L and K 60 Pg9 std. housing types H, P and T M0x.5 std. housing types M and N Optio L eg. DN0 flange min. 5 Figure -b Dimensional drawings (dimensions in mm)
5 5..0 Dimensional drawings (dimensions in mm) Ø Housing with plug-connector, DIN 650, codes H and T PG9 std. housing types H and T 75 Ø Housing with junction box/terminal strip, code M M0 x,5 std. housing type M Housing with junction box/terminal strip, with display, code N 70 M0 x,5 std. housing type N Housing with junction box/terminal strip, with display and plugconnector DIN 650, code N- / P 90 PG9 std. housing type N with plug DIN 650 Esc Enter 5
6 5..0 SATRON VL pressure transmitter with Sandvik-Clamp: L Coupling length L : Code = 5 mm Code = 0 mm Code 6 = 55 mm When welding the coupling, avoid ovalling or straining the bevelled sealing joint (e.g. several rounds with small run; blanking plug can be used during welding to prevent ovalling of the coupling). Figure - Welded Sandvik coupling. Welded Sandvik coupling DN70 PN0. Seal EPDM (Order no. T0505) Options: FPM (Order no. T050) PTFE (Order no. T050). SATRON VL transmitter with Sandvik process connection 0000 Figure -5 Sandvik blanking plug. Welded Sandvik coupling DN70 PN0. Seal EPDM (Order no. T0505). Blanking plug (T590). Sandvik clamp DN70 PN0 (V0000) 0009 SATRON VL pressure transmitter with flange: The transmitter is mounted on DN0 PN0 flange coupling (counterflange) (Fig. -6). The connection dimensions are specified in ISO0 and ISO Standards. Transmitters with ANSI " 50 lbs or 00 lbs process connection are also available. A M A A - A Figure -6 Flange coupling (counterflange) Order no. M56606, incl. Hex nuts M6 and seal
7 5..0 SATRON VL pressure transmitter with Tri-Clamp : Figure -7 Welded Tri-Clamp coupling. Welded Tri-Clamp coupling. Seal EPDM. Tri-Clamp When welding the coupling, avoid ovalling or straining the sealing joint (e.g. several rounds with small. SATRON VL transmitter with Tri-Clamp 0055 SATRON VL pressure transmitter with M5x connection: Welding sequence Adjust of length Socket set screw M M5x Ø60 Figure - Welding the coupling M5x
8 5..0 SATRON VL pressure transmitter with BA and BB connection: For process connections BA and BB. Transmitter in measuring. Transmitter can be checked, changed, calibrated or the transmitter diaphragm can be flushed 57.. M5x Ø60 Figure -9 Pasve Ba working position Figure - Coupling BB M5x, for process connection BB, order code M0507 (Welding assistant, code M0507) SATRON VL pressure transmitter with SMS connection: Coupling Seal Transmitter SMS-SI couplings : L L Ød ØD Figure -0 Mountig type SMS-SI O-ring for pipe for vessel Transmitter Size 5 L 7 0 Dimensions Ød L,5 5 5 ØD Thread Rd 60 x /6 Rd 70 x /6 Coupling Figure - Mounting type SMS Figure - Mounting dimension type SMS-SI
9 . Electrical connections 5..0 Supply voltage and load of the transmitter according to the figure -5. We recommend shielded twisted-pair cable as signal cable. The signal cable should not be installed near high-voltage cables, large motors or frequency converters. The shield of the cable is grounded at the power supply end or according to the recommendations of the manufacturer of the used control system. Figure- Removing the PLUG junction box Open. Remove screw. Open Load / Ω Operating region Supply voltage /V Min. load using HART - communication 50 Ω 0 Figure -5 Supply voltage and load capacity R max = Supply voltage - V I max I max = 0.5 ma using HART -communication I max = ma (when the alarm current,5 ma is on) Position selection x mm Tighten the screw Pg9 Figure -6 Adjusting the junction box position
10 5--0 ma Z S PZ.5 Hart RUN D DN UP 60 Test - + Load Figure -7, wiring housings H and T Power ma Test Figure -, wiring housing M Load Power ma Hart - + ma Test Test Load Power Load Power Figure -9, wiring housing N Figure -0, wiring housing N with DIN 650 plugconnector, code N --/-/ P 0
11 SETTING UP. Using the 75 user interface Operation keys The six operation keys are located above the alphanumeric keyboard: The ON/OFF key (I/O) switches the user interface on and off. When you switch the user interface on, it starts looking for a HART transmitter connected to it. If the transmitter is not found, the message No Device Found. Press OK will be displayed. The ONLINE menu is displayed when the user interface finds the transmitter. (^) This key allows you to move upwards in menus and scroll lists forwards. (v) This key allows you to move downwards in menus and scroll lists backwards. (<) This two-function key allows you to move the cursor to the left and to go back to a previous menu. (>) This two-function key allows you to move the cursor to the right and to select a menu option. (>>>) The quick-selection key will start the user interface and display the quick-selection menu. You can define the desired menu as quick-selection menu. Function keys With function keys F, F, F and F you can perform the program functions displayed above each function key. When you move in the software menus, the functions of these keys will change in accordance with the currently selected menu.. Setting up through HART 75 user interface 5..0 After installing and connecting the transmitter, connect the user interface to the transmitter. The following menu is displayed: Measurement Configuration Information Diagnostics To change the measuring range, unit damping time constant to output mode (linear/square-root), select Configuration. The following menu is then displayed: Range values Detailed config To change the measuring range, select Range values. The selection displays the following menu: LRV (lower range value) URV (upper range value) LSL (lower sensor limit) USL (upper sensor limit) 5 Min span (minimum span) 6 Apply values To change the measurement unit, damping time constant or output mode, select Detailed config from the Configuration menu. The selection displays the following menu: Damping Pres. unit Tempr. unit Alarm current 5 Write protect 6 Lin. func 7 Diff El status Burst mode 9 Burst option Poll addr Tag User function User funct. setup After these activities or if the transmitter is supplied with the ready configuration you must correct a zero error of the transmitter in a final installation position. Press Diagnostics and PV Zero calibr. The selection displays the following menu: Give correct value for Zero pressure in... Figure - 75 user interface The current zero point will be shown in display and the final zero error correction can be done.
12 0..0. Using the 75 user interface The following menu is then displayed: Measurement Configuration Information Diagnostics 5 Review To change the measurement unit, damping time constant or output mod, select Configuration. The following menu is then displayed: Range values Output Tranfer function General setup To change the measurement unit, select Range values. The following menu is then displayed: LRV URV LSL USL 5 Min span 6 Apply values To change the damping time constant, select Output from the Configuration menu. The following menu is then displayed: Damping Alarm current To change the output mode, select Transfer function from the Configuration menu. The following menu is then displayed: Lin. func User function data After these activities or if the transmitter is supplied with the ready configuration you must correct a zero error of the transmitter in a final installation position. The First press Diagnostics and then Sensor trim and then Zero trim Figure - 75 user interface. Setting up through HART 75 user interface The following text is then displayed : WARN-Loop be removed from automatic control The final zero error correction can be done to select ABORT or OK on the display. After installing and connecting the transmitter, connect the user interface to the transmitter. The following menu is displayed: Main menu. To select the HART Application.
13 Ext. power in... 0V DC min 0W USB HART + V - R ma SATRON VL pressure transmitter.5 Setting up with SATRON padvisor -Software 0..0 If you want to use all the features of the VTe Smart transmitter, we recommend the use of SATRON padvisor - Software and SATRON SI-Toole USB-HART modem. Test connections for checking and changing the configuration values and calibrating pressure and current signals including SENSOR TRIM operation Recommended equipment for calibration: SATRON-pAdvisor software for SATRON Smart transmitter downloadable free of charge at PC: operating system Win-9, Windows 000 or Windows XP DVM: Digital voltage meter, accuracy better than 0,0 % of reading (for example Fluke 0A or Keithley 000) Pressure generator (accuracy better than 0.0 % of reading) USB-HART modem, SATRON Si-Toole, order code: M000 DVM, digital voltage meter Um+ USB Si-Toole R USB / HART modem Um+ Um- Um- Rx Tx +5V Pwr OK Rx HART Tx V+ GND External power Ummust be used ma = 0.V 00R with -wire 0mA = VDC 0.0% Iout transmitters Um+ 50R Ext.pwr OK NOTE! Do not switch V ON in live circuit Iout V ON/OFF PC VL transmitter Pressure generator.6 Setting-up with local switches The additional instruction of display menus is enclosed to this manual. Figure - Calibration connections window Keyboard : Esc = Press Esc move back towards the top of the main menu. = Use the UP arrow key to move up on the current menu level or to increase the selected parameter value. = Use the DOWN arrow key to move down on the current menu level or to decrease the selected parameter value. Enter = Press ENTER to move to a lower level in a menu or to accept a command or parameter value. Figure - VL pressure transmitter with display 0055
14 5..0 Measurement PV Pres. AO % rnge LRV Sensor Housing URV LSL USL Configuration Range values Min Span Apply values 75 software tree (Maker code: VALMET) ma 0 ma ON LINE Detailed config Damping Pres. unit Tempr. unit Alarm current Write protect Lin.func Diff El status Burst mode Point pressure Burst option Point output Poll addr... Tag Point6pressure User function Point 6 output User funct. setup Ref. temperature Vol. temp.coeff. Manufacturer Model Information Device info Sensor s/n Message Universal rev Fld dev rev Software rev Hardware rev Descriptor Final asmbly num P-SMART special Selection code P-SMART Process seal Housing type Body/Flange mater Diaph/(+)diaph mat (-)diaphragm mater Diaphragm coating Extension material Fill fluid Explosion proof Diagnostics Device status flags Zero device status Loop test Loop calibr. PV Zero calibr PV Span calibr Digital inputs Date Tempr calibr. ALARM CPUEE ER ALARM ADSEN ER ALARM ADTS ER ALARM ADTH ER ALARM ELDR ER SCI ERR AD ERR HA FR ERR HA DA ERR ADCEE ERR Reserved Reserved Sensor tempr cal Housing tempr cal
15 Measurement Configuration PV Press AO % rnge Sensor Housing Range values LRV URV LSL USL Min Span Apply values Damping Alarm current ma 0 ma /75 software tree (Maker code: SATRON) ON LINE Output Transfer function General setup Lin. func User function data Pres. unit Temp unit Write protect Tag Descriptor Message Date User point cnt User unit USER Temp correction. Pres. Out Prs 6. Out Reference temp Vol. temp coeff. Information Measuring point Device info Construction info HART Manufacturer Model Dev Type Serial no. Sensor no. Device no. Software rev Hardware rev Selection code Process connection Housing type Body/flange mater Diaphragm mater (+) Diaphragm mater (-) Diaphragm coating Extension material Ext lenght code Fill fluid Explosion proof Temp code Process connect (-) Universal rev Fld dev rev Poll addr Burst mode Burst option Diagnostics Review Device status Sensor trim Output functions Temperature trim Other functions Self test Error info Statistics Zero trim Lower sensor trim Upper sensor trim Loop test Output trim Sensor temp trim Housing temp trim Master reset Factory defaults 5
16 .7 Set-up calibration, housing code T (with manual adjuster) The transmitter is factory-calibrated, with sec. electrical damping, for the range specified in the order. If range is not specified, the transmitter will be calibrated for the maximum range. Checkout procedure - See that the ripple on the supply voltage does not exceed.5 V pp on Hz frequency range. - Check the nameplate for the factory-calibrated range and zero suppression/elevation. - If necessay, readjust the zero Zero and Span adjusters are at the end of the housing, under protective rubber shield. TEST jacks are also under protective rubber shield. Figure -5: housing T with PLUG connector Z S PZ.5 Hart RUN D DN UP 60 Test Housing with PLUG-connector, code T Use of selector switch : RUN = working position PZ = Process value zero D = damping adjustment S = Span adjustment Z = Zero adjustment DN = Down UP = Up Figure CALIBRATION. Adjustability Maximum span is 5 times the minimum span for SATRON VL transmitter Span adjustments is made from outside the housing, under the protective rubber shield (figure -). Zero suppression and elevation Maximum zero suppression is 6 % of max.span, and maximum zero elevation is 00 % of max. span. Zero adjustments is made from outside the housing, under the protective rubber shield (figure -). Hart Z RUN S PZ.5 D DN UP 60 Test Hart Z RUN S PZ.5 D DN UP 60 Test Figure Figure
17 5..0 Measuring range The lower and upper range-values cannot differ from zero by more than the maximum span. For example, range transmitter whose measuring range is 0-/00 kpa cannot be adjusted to measure kpa pressure, because maximum span is 00 kpa.. Damping. Calibration examples S PZ Z.5 If pulsation occurs in the measured pressure, it can be damped with the damping trimmer position D under the protective rubber shiled on the housing. RUN D DN UP 60 Z S PZ.5 ±0 Hart Z RUN S PZ.5 D DN UP 60 Test RUN D DN UP 60 Figure - Process value zero (PZ) 0055 Hart Z RUN S PZ.5 D DN UP 60 Test First step is process value zero :. Turn the selector switch from position RUN to position PZ.. PV ZERO is done when the damping trimmer is turned once to both edges at least for sec.. Turn the selector switch from position PZ to position RUN. ±0 Figure - Damping adjustment 0055 Z S PZ.5 The transmitter is factory-calibrated with minimum electrical damping. To increase the damping, turn the trimmer clockwise. RUN D DN UP 60 Adjusting the damping does not affect the transmitter's other calibration. Damping adjustment :. Turn the selector switch from RUN to position D. Turn the regulating switch about ±0 so damping adjustment is activated. Turn the regulating switch to desired value of damping. 0 s on the left side, 60 s in the right side.. Turn the selector switch from position D to position RUN. Hart S PZ Z.5 RUN D DN UP 60 Test Kuva -5 Set the lower range-value
18 ±0 S PZ Z.5 RUN D DN UP 60. Liquid level measurement Open tank 5..0 Liquid level measurement with pressure transmitter is based on the measurement of the liquid s static pressure. Static pressure does not depend on the shape or volume of the vessel. It can be calculated by multiplying the liquid s density by the liquid level and acceleration of gravity: p = ρ h g Hart Z RUN S PZ.5 D DN UP 60 Test where p = static pressure ρ = density h = height of liquid level g = acceleration of gravity Kuva -6 Set the upper range-value Measuring range: kpa (range 5 transmitter). Span: 00 kpa 0055 Procedure - Apply zero pressure.. Turn the selector switch from position RUN to position Z.. Turn the regulating switch about ±0 so adjustment is activated.. Turn the regulating switch to a point where output is closest to ma. (adjustment range on fine adjustment range is ±0.75% of span and speed of adjustment is ±.5% of span / s). Turn the selector switch from position Z to position RUN. - Apply full-span pressure.. Turn the selector switch from position RUN to position S.. Turn the regulating switch about ±0 so adjustment is activated.. Turn the regulating switch to a point where output is closest to 0 ma. (adjustment range on fine adjustment range is ±0.75% of span and speed of adjustment is ±.5% of span / s). Turn the selector switch from position S to position RUN. The pressure acting on the flange diaphragm is thus directly proportional to the height of the liquid level, and the transmitter can be calibrated to measure liquid level. The lower limit of the liquid level is normally above the transmitter. This is taken into account through zero suppression. h = difference between maximum and minimum height of measured level (.5 m) h = level s minimum height from transmitter (.5 m) ρ =density of measured liquid (950 kg/m ) g = acceleration of gravity (9. m/s ) Span (p ) and zero suppression (p )will then be as follows: p = h ρ g = (.5 m) (950 kg/m ) (9. m/s ) =. kpa p = h ρ g = (.5 m) (950 kg/m ) (9. m/s ) =.0 kpa Measuring range = p...(p + p ) = kpa...7. kpa (0 mbar...7 mbar) - Apply zero pressure. - Repeat the adjustments to achieve the desired accuracy.
19 5..0 Example: Sensor Module CPU Module Analog to Digital Conversion Non-Volatile Memory for Parameters - Correction Coefficients - Transmitter Information - Transmitter Configuration (Range Values, Damping, Lin.Funktion...) Microcontroller with Flash-memory Functions - Range Settings - Damping - Diagnostic - Units - Communication - Transfer function - Correction Calculation for Temperature and Linearization Interface Stage - Failure protection - Test Connections - Cable connections Analog Output HART Digital to Analog Conversion (... 0mA) HART Digital Communication Module Temperature Temp. Sensor Pressure Sensor Module Abs. or Gage Pressure Sensor Temp. Sensor dp Sensor Module dp Sensor Display Module (optional) Buttons LCD-Display Pressure - + Differential Pressure Figure - Functional construction of the SATRON VL pressure transmitter CONSTRUCTION AND OPERATION Sensor Module The piezoresistive sensor, which has a silicone oil fill, is isolated from the process with a diaphragm. Sensor pressure and temperature are measured with a -bit AD converter. Linearity and temperature effects are digitally corrected with an internal microprocessor connected to the sensor module. The sensor converts pressure to electrical signal. The conversion is carried out through a Wheatstone bridge supplied with direct current. The elastic displacement produced in the bridge by the pressure causes bridge unbalance which is measured as a DC voltage signal. Compensation includes temperature compensation and linearization. Each sensor is calibrated individually through a resistance network connection. The temperature information required by compensation is derived from a temperature measuring element located by the Wheatstone bridge. Electronics Module The electronics module converts the process pressure signal from the sensor module to -0 ma output signal. The conversion can be made in linear, square root or inverted mode, or it can be done through user-selectable pressure/output point pairs (-6 points). Transmitters provided with own display (code N) is equipped with operating keys that allow you to define the transmitter s all functions. The active functions required for signal shaping are in a customized IC which is divided into two subblocks: amplifier block and standard-signal shaping block. The standard-signal shaping block also includes zero, span and damping adjustments. The interface stage includes failure protections to ensure the transmitter's operation and nonfailure in possible failure conditions. This stage also includes the TEST and cable connections 9
20 5. PARTS LIST When ordering spares, please quote this document s number and date 5..0, the name and 5..0 order number of the required part, and the transmitter s serial number. Parts indicated with asterisk (*) as well as screws, nuts and seals (packings) are spare parts. Figure 5- Parts list: VL with flange process connection and enclosure codes H and T Figure 5- Parts list: VL with Sandvik-clamp process connection and enclosure code M
21 BLH0AV Figure 5- Parts list: VL with PMC " process connection and enclosure code N (display) Figure 5- Parts list: VL with M5x process connection and remote electronics
22 5..0 Number Name Order number Number Name Order number * Sensing element Seal Device plug DIN650 Cylinder-head screw M x 0 SFS79 Zne T * 0 * Cover M Seal, Silicone rubber Back plate V Fastening screw M T0056 T007 T009 T57 7 * 9 0 * * 5 * 6 7 * 9 O-ring 0 x,viton (PTFE) Seal GDM-7,silicone Wiring box GDM009, DIN650 Cylinder-head screw S M x 5 SFS79 A Cylinder-head screw S M x VSM 0 Zne Protection cup, housing H, M and T Protection cup, housing N Mounting clamp Support plate Hex nut M SFS067 A Mounting bracket S O-ring, x FPM (Viton ) (05507) T0095 T0000 T595 T T * 6 7 * 9 * 9 * 9 0 * * * 5 Hex bolt, M0 x 0 SFS06 m A Mounting clamp NS70/76.- SFS Hex nut M0 SFS 067 A Seal EPDM Seal FPM (Viton ) Seal PTFE Coupling Sandvik 5 mm Coupling Sandvik 0 mm Coupling Sandvik 55 mm O-ring.6 x.5 FPM Coupling PMC" Washer. A DIN5 Hex screw Mx A O-ring.6x.6 FPM Coupling M5x, adjusting O-ring.x FPM T0505 T050 T050 T5790 T579 T M M Satron Instruments Inc. P.O.Box, FIN-90 Tampere, Finland Tel.int , Telefax
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